Flywheel cover plate automatic cover equipment

CN224825285UActive Publication Date: 2026-10-09TIANJIN FREEWELL INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202522277289.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-28
Publication Date
2026-10-09
Estimated Expiration
2035-10-28

AI Technical Summary

Technical Problem

[0002]随着汽车行业的发展,汽车发动机的飞轮安装螺栓拧紧要求越来越高,以往发动机的飞轮的安装螺栓大部分是人工完成,过程质量不易控制,效率低,人工成本越来越高,为了适应这种情况,提高生产效率,降低企业生产成本,企业需要一种能实现高效率,低成本的自动化拧紧装置,而现有的飞轮螺栓拧紧设备,相对效率低、安装精度低,容易因操作不当导致安装质量不稳定

Benefits of technology

[0014]1.通过两个T形夹板用于对盖板的内壁进行夹持,且通过第二弹簧的弹性,使得T形夹板在矩形框内移动,从而不仅能够对不同尺寸的盖板进行夹持,且便于盖板安装在两个T形夹板上,将飞轮放置在四个卡板之间,用于固定飞轮,当需要安装盖板时,驱动机构驱动盖板移动至飞轮的顶面,然后通过电动推杆驱动矩形框在凸壳内向上移动,使得T形夹板远离盖板,同时吸嘴盘启动,吸附柱盖板,实现了飞轮盖板的自动吸取、移动和安装,大大提高了安装效率和准确性;

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Abstract

The application relates to the field of automation equipment, and discloses a flywheel cover plate automatic covering equipment which comprises a convex shell and a fixing table; a rectangular frame is installed in the convex shell; two electric push rods are arranged at the two ends of the interior of the convex shell, and the output ends of the electric push rods are connected with the rectangular frame; two rectangular plates are installed at the two ends of the interior of the rectangular frame; two second springs are arranged on the opposite sides of the two rectangular plates respectively; two T-shaped clamping plates are installed on the two second springs respectively, and the T-shaped clamping plates are arranged to move in the rectangular frame; two suction nozzle plates are embedded at the two ends of the bottom surface of the convex shell; the flywheel cover plate is driven to move to the top surface of the flywheel through a driving mechanism, then the electric push rod drives the rectangular frame to move upwards in the convex shell, the T-shaped clamping plate is away from the cover plate, meanwhile, the suction nozzle plate is started to adsorb the column cover plate, the automatic suction, movement and installation of the flywheel cover plate are realized, and the installation efficiency and accuracy are greatly improved.
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Description

Technical Field

[0001] This application relates to the field of automated equipment, and in particular to an automatic flywheel cover device. Background Technology

[0002] With the development of the automotive industry, the requirements for tightening the flywheel mounting bolts of car engines are becoming increasingly stringent. In the past, most of the flywheel mounting bolts were installed manually, which was difficult to control in terms of process quality, inefficient, and resulted in increasing labor costs. To adapt to this situation, improve production efficiency, and reduce production costs, companies need an automated tightening device that can achieve high efficiency and low cost. However, existing flywheel bolt tightening equipment is relatively inefficient, has low installation accuracy, and is prone to unstable installation quality due to improper operation. Utility Model Content

[0003] To address the above problems, this application provides an automatic flywheel cover device.

[0004] The automatic flywheel cover plate application device provided in this application adopts the following technical solution:

[0005] An automatic flywheel cover device includes: a convex shell and a fixed platform; a rectangular frame installed inside the convex shell; two electric push rods disposed at both ends inside the convex shell, with the output ends of the electric push rods connected to the rectangular frame; two rectangular plates installed at both ends inside the rectangular frame; two second springs respectively disposed on opposite sides of the two rectangular plates; two T-shaped clamps respectively mounted on the two second springs, the T-shaped clamps being movable within the rectangular frame; two suction nozzles embedded at both ends of the bottom surface of the convex shell; a cylindrical platform installed on the top surface of the fixed platform; and four clamping plates circumferentially and equidistantly distributed on the top surface of the cylindrical platform.

[0006] Preferably, it also includes a rectangular opening that extends through the center of the bottom surface of the convex shell; the two T-shaped clamps are disposed within the rectangular opening and can move.

[0007] Preferably, it also includes a base plate, installed on the bottom surface of the fixed platform; and a column, installed on one end of the top surface of the base plate; the center of the column and the center of the fixed platform are on the same horizontal line.

[0008] Preferably, it further includes a mounting shell installed on the top surface of the column; a rectangular shell installed on the opposite wall of the column and the fixing platform; a top cover installed on the top surfaces of the mounting shell and the rectangular shell; a drive mechanism installed inside the mounting shell and the rectangular shell; two sliding openings extending through the outer walls of both sides of the rectangular shell; a guide block installed on the sliding opening; and the drive mechanism driving the guide block to move within the sliding opening.

[0009] Preferably, it further includes a concave frame mounted on the guide block; a slide rail mounted inside the concave frame; a slider mounted on the slide rail; a motor mounted on the top surface of the slider; a rotating rod mounted on the output end of the motor; and the bottom end of the rotating rod connected to the convex shell.

[0010] Preferably, it further includes two slide rods installed on the top surface of the slider; the top end of the slide rod passes through the concave frame and extends upward to connect to a limiting plate; a first spring is sleeved on the outer wall of the slide rod located between the concave frame and the slider.

[0011] Preferably, it also includes a circular hole that extends through the concave frame; the rotating rod is positioned within the circular hole for movement.

[0012] Preferably, the two ends of the first spring are respectively fixedly connected to the slider and the concave frame.

[0013] In summary, this application includes the following beneficial technical effects:

[0014] 1. Two T-shaped clamps are used to hold the inner wall of the cover plate, and the elasticity of the second spring allows the T-shaped clamps to move within the rectangular frame. This not only allows for the clamping of cover plates of different sizes, but also facilitates the installation of the cover plate on the two T-shaped clamps. The flywheel is placed between four clamping plates to fix it. When the cover plate needs to be installed, the drive mechanism drives the cover plate to move to the top surface of the flywheel. Then, the electric push rod drives the rectangular frame to move upward within the convex shell, causing the T-shaped clamps to move away from the cover plate. At the same time, the suction nozzle plate is activated to pick up the column cover plate, realizing the automatic picking, moving and installation of the flywheel cover plate, which greatly improves the installation efficiency and accuracy.

[0015] 2. While the guide block moves the convex shell and cover plate for installation, the elasticity of the first spring is utilized, and the slider slides on the slide rail to provide the slider's reset force and buffering effect, thereby improving the service life of the device. The output end of the motor drives the rotating rod to rotate, and the rotation of the rotating rod drives the suction nozzle plate and cover plate to rotate, thereby achieving the tightening and installation of the flywheel cover plate. Attached Figure Description

[0016] Figure 1 This is a structural front view of an embodiment of the application;

[0017] Figure 2 This is a schematic diagram of the T-shaped clamp in the embodiment of the application;

[0018] Figure 3 This is a schematic diagram of the internal structure of the convex shell in the embodiment of the application;

[0019] Figure 4 This is a schematic diagram of the cardboard structure in an embodiment of the application.

[0020] Explanation of reference numerals in the attached drawings: 1. Base plate; 2. Column; 3. Mounting shell; 4. Rectangular shell; 5. Slide rail; 501. Top cover; 6. Slide opening; 7. Concave frame; 8. Slider; 9. Slide rod; 10. First spring; 11. Motor; 12. Rotating rod; 13. Convex shell; 14. Guide block; 15. Fixed platform; 16. Cylindrical platform; 17. Rectangular frame; 18. T-shaped clamp; 19. Rectangular plate; 20. Second spring; 21. Electric push rod; 22. Suction nozzle plate; 23. Clamping plate. Detailed Implementation

[0021] The following is in conjunction with the appendix Figure 1-4 This application will be described in further detail.

[0022] This application discloses an automatic flywheel cover device, referring to... Figures 1-4 The system includes a convex shell 13 and a fixed platform 15, a rectangular frame 17 movably installed inside the convex shell 13, two electric push rods 21 located at both ends inside the convex shell 13 with their output ends connected to the rectangular frame 17, two rectangular plates 19 fixedly installed at both ends inside the rectangular frame 17, two second springs 20 fixedly installed on opposite sides of the two rectangular plates 19, two T-shaped clamps 18 fixedly installed on the two second springs 20 and movable within the rectangular frame 17, two suction nozzles 22 embedded at both ends of the bottom surface of the convex shell 13, and a rectangular opening penetrating the center of the bottom surface of the convex shell 13 with the two T-shaped clamps 18 movable within the rectangular opening, a cylindrical platform 16 fixedly installed on the top surface of the fixed platform 15, and four clamping plates 23 circumferentially and equidistantly distributed on the top surface of the cylindrical platform 16.

[0023] In this embodiment, two T-shaped clamps 18 are used to clamp the inner wall of the cover plate, and the elasticity of the second spring 20 allows the T-shaped clamps 18 to move within the rectangular frame 17. This not only allows for clamping of cover plates of different sizes, but also facilitates the installation of the cover plate on the two T-shaped clamps 18. The flywheel is placed between four clamping plates 23 to fix it. When the cover plate needs to be installed, the drive mechanism drives the cover plate to move to the top surface of the flywheel. Then, the electric push rod 21 drives the rectangular frame 17 to move upward within the convex shell 13, causing the T-shaped clamps 18 to move away from the cover plate. At the same time, the suction nozzle 22 is activated to suction the cover plate, realizing the automatic suction, movement, and installation of the flywheel cover plate, which greatly improves the installation efficiency and accuracy.

[0024] Reference Figure 1It also includes a base plate 1, which is fixedly installed on the bottom surface of the fixed platform 15; a column 2, which is fixedly installed on one end of the top surface of the base plate 1, with the center of the column 2 and the center of the fixed platform 15 on the same horizontal line; a mounting shell 3, which is fixedly installed on the top surface of the column 2; a rectangular shell 4, which is installed on the opposite side wall of the column 2 and the fixed platform 15; a top cover 501, which is bolted to the top surface of the mounting shell 3 and the rectangular shell 4 at its four corners; a drive mechanism, which is installed inside the mounting shell 3 and the rectangular shell 4; two sliding openings 6, which are opened through the outer walls of both sides of the rectangular shell 4; and a guide block 14, which is installed on the sliding opening 6. The drive mechanism drives the guide block 14 to move within the sliding opening 6.

[0025] The drive mechanism (not shown in the figure) includes a drive motor, which is installed in the mounting housing 3. The output end of the drive motor is fitted with a pulley and a threaded rod, which is installed in the rectangular housing 4. The guide block 14 is fitted on the threaded rod, and the top end of the threaded rod is also fitted with a pulley. The two pulleys are connected by a belt drive. The output end of the drive motor drives the pulley on it to rotate. The rotation of the pulley drives the other pulley and the threaded rod on it to rotate through the belt. The rotation of the threaded rod causes the guide block 14 to move up and down along the slide 6, thereby realizing the automatic conveying of the cover plate.

[0026] Reference Figure 1 It also includes a concave frame 7, fixedly installed on the guide block 14, a slide rail 5, fixedly installed inside the concave frame 7, a slider 8, installed on the slide rail 5, a motor 11, installed on the top surface of the slider 8, a rotating rod 12, installed at the output end of the motor 11, and the bottom end of the rotating rod 12 is connected to the convex shell 13. It also includes two sliding rods 9, fixedly installed on the top surface of the slider 8. The top end of the sliding rod 9 passes through the concave frame 7 and extends upward to be fixedly connected to a limit plate. The sliding rod 9 is slidably connected to the concave frame 7. A first spring 10 is sleeved on the outer wall of the sliding rod 9 located between the concave frame 7 and the slider 8. The two ends of the first spring 10 are respectively fixedly connected to the concave frame 7 and the slider 8. It also includes a round hole, which is opened through the concave frame 7. The rotating rod 12 is moved within the round hole.

[0027] In this embodiment, while the guide block 14 moves and installs the convex shell 13 and the cover plate, the elasticity of the first spring 10 is used, and the slider 8 slides on the slide rail 5 to provide the restoring force and buffering effect of the slider 8, thereby improving the service life of the device. The output end of the motor 11 drives the rotating rod 12 to rotate, and the rotation of the rotating rod 12 drives the suction nozzle plate 22 and the cover plate to rotate, thereby achieving the tightening and installation of the flywheel cover plate.

[0028] The implementation principle of the automatic flywheel cover device in this application embodiment is as follows: When the cover needs to be installed, the flywheel is first placed between four clamping plates 23 and fixed. Then, the drive mechanism is started. Through the transmission action of the pulley and the threaded rod, the guide block 14 is driven to move in the sliding mouth 6. The guide block 14 drives the concave frame 7, the slider 8, the motor 11 and the rotating rod 12 to move, thereby driving the convex shell 13 and the cover to move to the top surface of the flywheel. At this time, the electric push rod 21 drives the rectangular frame 17 to move upward in the convex shell 13, so that the T-shaped clamping plate 18 moves away from the cover. At the same time, the suction plate 22 is started and sucks up the cover. Finally, the output end of the motor 11 drives the rotating rod 12 to rotate. The rotation of the rotating rod 12 drives the suction plate 22 and the cover to rotate. Since the cover and the flywheel are connected by threads, the flywheel cover is tightened and installed.

[0029] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change.

[0030] Secondly: The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.

[0031] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

[0032] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. An automatic flywheel cover application device, characterized in that, include: Convex shell (13) and fixed platform (15); A rectangular frame (17) is installed inside the convex shell (13); Two electric push rods (21) are disposed at both ends inside the convex shell (13), and the output end of the electric push rods (21) is connected to the rectangular frame (17); Two rectangular plates (19) are installed at both ends inside the rectangular frame (17); Two second springs (20) are respectively disposed on opposite sides of the two rectangular plates (19); Two T-shaped clamps (18) are respectively mounted on two second springs (20), and the T-shaped clamps (18) are set to move within the rectangular frame (17); Two suction nozzles (22) are embedded at both ends of the bottom surface of the convex shell (13); A cylindrical platform (16) is installed on the top surface of the fixed platform (15); Four plates (23) are circumferentially and equidistantly distributed on the top surface of the cylindrical platform (16).

2. The automatic flywheel cover device according to claim 1, characterized in that: It also includes a rectangular opening that passes through the center of the bottom surface of the convex shell (13); The two T-shaped clamps (18) are positioned to move within the rectangular opening.

3. The automatic flywheel cover device according to claim 1, characterized in that: It also includes a base plate (1) installed on the bottom surface of the fixed platform (15); The column (2) is installed at one end of the top surface of the base plate (1); The center of the column (2) and the center of the fixed platform (15) are on the same horizontal line.

4. The automatic flywheel cover device according to claim 3, characterized in that: It also includes a mounting shell (3) installed on the top surface of the column (2); A rectangular shell (4) is installed on the opposite wall of the column (2) and the fixed platform (15); A top cover (501) is installed on the top surface of the mounting shell (3) and the rectangular shell (4); The drive mechanism is installed inside the mounting shell (3) and the rectangular shell (4); Two sliding openings (6) are formed through the outer walls of both sides of the rectangular shell (4); Guide block (14) is installed on slide (6); The drive mechanism drives the guide block (14) to move within the slide (6).

5. The automatic flywheel cover device according to claim 4, characterized in that: It also includes a concave frame (7), which is mounted on the guide block (14); The slide rail (5) is installed inside the concave frame (7); A slider (8) is mounted on the slide rail (5); The motor (11) is mounted on the top surface of the slider (8); A rotating rod (12) is installed at the output end of the motor (11); The bottom end of the rotating rod (12) is connected to the convex shell (13).

6. The automatic flywheel cover device according to claim 5, characterized in that: It also includes two slide bars (9) mounted on the top surface of the slider (8); The top of the slide bar (9) passes through the concave frame (7) and extends upward to connect with the limiting plate; A first spring (10) is sleeved on the outer wall of the slide rod (9) located between the concave frame (7) and the slider (8).

7. The automatic flywheel cover device according to claim 5, characterized in that: It also includes a round hole, which is formed through the concave frame (7); The rotating rod (12) is positioned to move within the circular hole.

8. The automatic flywheel cover device according to claim 6, characterized in that: The two ends of the first spring (10) are respectively fixedly connected to the concave frame (7) and the slider (8).