A disintegrator
Patent Information
- Application Number
- CN202522325995.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-03
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-11-03
AI Technical Summary
[0004]为解决目前人工分解纺丝组件存在烫伤风险的技术问题,本申请提供一种分解机
[0014]根据本申请实施例提供的分解机设置锁紧组件,以固定安装筒,通过顶出件从下至上将纺丝件顶出至安装筒外,从而实现纺丝组件的分离。本申请采用分解机分解纺丝组件,无需人工拆解,安全性高。
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Figure CN224825318U_ABST
Abstract
Description
Technical Field
[0001] This application belongs to the field of spinning component decomposition technology, specifically relating to a decomposition machine. Background Technology
[0002] The spinning assembly is a key piece of equipment in chemical fiber spinning production, directly affecting the quality and performance of the fibers. In chemical fiber production, the polymer melt exiting the extruder needs to be distributed through the spinning assembly. The spinning assembly has a complex flow channel design that can evenly distribute the polymer melt to each spinning position, allowing it to be extruded in a suitable shape through the spinneret orifices. Please refer to [link / reference]. Figure 1 The spinning assembly 90 includes a mounting cylinder 91 and a spinneret 92, a first gasket 93, a pressure cap 94, a second gasket 95, a filter structure 96, a third gasket 97, a flow cover 98, and a ring nut 99 arranged sequentially within the mounting cylinder 91. The mounting cylinder 91 has a first end and a second end arranged opposite to each other. Along the direction from the first end to the second end, the diameter of the cylinder cavity of the mounting cylinder 91 increases sequentially. Along the direction from the first end to the second end, the spinneret 92, the pressure cap 94, the filter structure 96, and the flow cover 98 are arranged sequentially within the mounting cylinder 91. The opening diameter of the first end of the mounting cylinder 91 is smaller than the diameter of the cylinder cavity, thus forming a limiting ring. The first gasket 93, the second gasket 95, and the third gasket 97 are all provided with through holes (not shown in the figure). The lower end of the ring nut 99 is threadedly connected to the cylinder wall of the mounting cylinder 91, and the upper end extends out of the mounting cylinder 91.
[0003] In related technologies, the spinning assembly operates at a temperature close to 300°C, and after being removed from the equipment, the temperature is approximately 200°C. The temperature is relatively high, and manual disassembly poses a risk of burns, resulting in low safety. Utility Model Content
[0004] To address the technical problem of burn risk associated with manual decomposition of spinning components, this application provides a decomposition machine.
[0005] This application provides a splitting machine for splitting a spinning assembly. The spinning assembly includes a mounting cylinder, spinning elements, and a ring nut. Multiple spinning elements are provided, and the multiple spinning elements and the ring nut are sequentially arranged inside the mounting cylinder along its axial direction. The lower outer wall of the ring nut is threadedly connected to the inner wall of the mounting cylinder, and the upper end of the ring nut extends out of the mounting cylinder. The splitting machine includes: The frame is equipped with a decomposition table with decomposition holes; Locking assembly for locking the mounting cylinder; An ejector is mounted on the frame. The ejector is provided with a top head, which moves along the height direction to pass through the decomposition hole and the lower opening of the mounting cylinder to act on the spinning part. The rotating assembly includes a rotating member for rotating the ring nut, the rotating member moving along the height direction, and the rotating assembly and the ejector being arranged at intervals along the height direction.
[0006] In some embodiments, the rotating assembly includes a first driving member and a second driving member. The rotating member has a rotating cavity that mates with the upper end of the ring nut, and the rotating cavity has a downward-facing opening. The first driving member drives the rotating member to rotate, thereby causing the ring nut to rotate. The second driving member drives the rotating member to move along the height direction. In some embodiments, the first driving member is mounted on the frame, and the second driving member is a telescopic member. The fixed end of the telescopic member is connected to the output end of the first driving member, and the rotating member is mounted on the telescopic end of the telescopic member.
[0007] In some embodiments, the rotating assembly further includes a pressure head extending into the nut, the pressure head being rotatably connected to the telescopic end of the telescopic member, the pressure head being spaced apart within the rotating cavity, and the space between the pressure head and the cavity wall of the rotating cavity being used to accommodate the upper end of the nut.
[0008] In some embodiments, the upper outer periphery of the ring nut is provided with a plurality of planes that are spaced apart sequentially along its circumference; The rotating component includes a connecting plate and multiple jaws. The number of jaws is the same as the number of planes. Each jaw and each plane is engaged with the other. All jaws are connected to the connecting plate. The multiple jaws and the connecting plate together form the rotating cavity.
[0009] In some embodiments, the disintegrator further includes a trolley with a through hole, the trolley being slidably connected to the disintegration table to switch between a disintegration position and a waiting position; When the trolley is in the disassembly position, the through hole and the disassembly hole are coaxially connected; when the trolley is in the waiting position, the trolley and the rotating assembly are offset along the moving direction of the trolley. The locking assembly is mounted on the trolley.
[0010] In some embodiments, one of the frame and the trolley is provided with a track and the other with a chute, the track and the chute cooperating.
[0011] In some embodiments, there are two tracks, and the through hole is located between the two tracks.
[0012] In some embodiments, the locking assembly includes a third driving member and a clamping member. Two third driving members and two clamping members are provided and are arranged in a one-to-one correspondence. The two clamping members are arranged opposite to each other. The third driving member is connected to the corresponding clamping member to drive the two clamping members to move closer to each other or further away from each other to clamp or release the mounting cylinder.
[0013] In some embodiments, the clamping surface of the clamping member is V-shaped or arc-shaped.
[0014] The splitting machine provided in this application is equipped with a locking component to fix the mounting cylinder. The spinning component is ejected from bottom to top by an ejector to the outside of the mounting cylinder, thereby achieving the separation of the spinning component. This application uses a splitting machine to split the spinning component, eliminating the need for manual disassembly and ensuring high safety. Attached Figure Description
[0015] Figure 1 A schematic diagram of the spinning assembly is shown.
[0016] Figure 2 A schematic diagram of the decomposer is shown.
[0017] Figure 3 It shows Figure 2 A schematic diagram of the rotating component in the diagram.
[0018] Figure 4 It shows Figure 3 A magnified view of a portion of the image.
[0019] Figure 5 It shows Figure 2 A schematic diagram of the structure in which the tray and locking assembly work together.
[0020] Figure 6 It shows Figure 2 A schematic diagram of the structure of the center ejector component.
[0021] Explanation of reference numerals in the attached figures: 100-Disintegrator, 110-Frame, 111-Disintegration table, 1111-Disintegration hole, 1112-Railway, 120-Trolley, 121-Tray, 1211-Guide groove, 1212-Groove, 130-Locking assembly, 131-Third drive component, 132-Clamping component, 140-Ejector, 141-Fourth drive component, 142-Top head, 150-Rotating assembly, 151-First drive component, 152-Second drive component, 153-Rotating component, 1531-Connecting plate, 1532-Claw, 154-Pressure head; 160-Controller; 90-Spinning assembly, 91-Mounting cylinder, 92-Spinneret, 93-First gasket, 94-Pressure cap, 95-Second gasket, 96-Filter structure, 97-Third gasket, 98-Flow cover, 99-Ring nut. Detailed Implementation
[0022] To enable those skilled in the art to more clearly understand this application, the technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of the embodiments. Based on the embodiments of this application, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this application.
[0023] The spinning assembly includes a mounting cylinder, spinning elements, and a ring nut. Multiple spinning elements are arranged sequentially within the mounting cylinder along its axial direction. Each spinning element can be at least one of a spinneret, a pressure cap, a filter structure, and a flow cover. For example, four spinning elements can be a spinneret, a pressure cap, a filter structure, and a flow cover, respectively. The lower outer circumference of the ring nut is threaded to the inner wall of the mounting cylinder, and the upper end of the ring nut extends outside the mounting cylinder. The spinning assembly can reach temperatures of 300°C when operating on the spinning equipment. Therefore, the spinning assembly is extremely hot after being removed from the spinning equipment, and manual decomposition can easily cause burns and poses a safety hazard. To address this problem, this application provides a decomposition machine that can decompose the spinning assembly without manual decomposition, thus ensuring high safety.
[0024] This application is described below with reference to the accompanying drawings and specific embodiments: Please see Figure 2 The decomposition machine 100 provided in this application embodiment includes a frame 110, a locking assembly 130, an ejector 140, and a rotating assembly 150. The frame 110 is provided with a decomposition table 111 having a decomposition hole 1111. The locking assembly 130 is used to lock the mounting cylinder 91. The ejector 140 is mounted on the frame 110 and is provided with a top head 142. The top head 142 moves along the height direction to pass through the decomposition hole 1111 and the lower cylinder opening of the mounting cylinder 91 to act on the spinning part. The rotating assembly 150 is provided with a rotating part 153 of a rotating ring nut 99. The rotating part 153 moves along the height direction. The rotating assembly 150 and the ejector 140 are arranged at intervals along the height direction.
[0025] The frame 110 provides the mounting base for other structures, and also provides a disassembly platform 111 for disassembling the spinning assembly 90. The disassembly platform 111 is provided with a disassembly hole 1111, which facilitates the bottom head 142 to act on the spinning element in the mounting cylinder 91 through the disassembly hole 1111, thereby achieving the separation of the spinning element and the mounting cylinder 91.
[0026] The locking assembly 130 serves as the structure for locking the mounting cylinder 91. The spinning assembly 90 is placed on the disintegration table 111. The locking assembly 130 can lock the mounting cylinder 91 on the disintegration table 111, so that the mounting cylinder 91 remains stationary. The top head 142 pushes the spinning element inside the mounting cylinder 91, thereby achieving stable separation between the spinning element and the mounting cylinder 91.
[0027] The ejector 140 is a structure that separates the mounting cylinder 91 and the spinning element. Since the ejector head 142 of the ejector 140 can move along the height direction, the ejector head 142 can pass through the disassembly hole 1111 and the lower opening of the mounting cylinder 91 in sequence and abut against the spinning element inside the mounting cylinder 91, thereby moving the spinning element relative to the mounting cylinder 91 to the outside of the mounting cylinder 91, thus realizing the separation of the mounting cylinder 91 and the spinning element.
[0028] The rotating component 153 of the rotating assembly 150 rotates, which drives the ring nut 99 to rotate, thus separating the ring nut 99 from the mounting cylinder 91. The rotating component 153 reciprocates along the height direction. When the height of the rotating component 153 is higher than the ring nut 99, the ejector head 142 will not be obstructed by the rotating component 153 during the process of ejecting the spinning element from the mounting cylinder 91, allowing the spinning element to smoothly flip out of the mounting cylinder 91. The rotating assembly 150 and the ejector head 140 are arranged at intervals along the height direction, thus achieving the disassembly of the spinning assembly 90 without interference between them.
[0029] The splitter 100 of this application is equipped with a locking assembly 130 to fix the mounting cylinder 91. The spinning component is pushed out of the mounting cylinder 91 from bottom to top by the ejector 140, thereby realizing the separation of the spinning component 90. This application uses the splitter 100 to split the spinning component 90, eliminating the need for manual disassembly and ensuring high safety.
[0030] When the spinning assembly 90 is equipped with a ring nut 99, the splitter 100 may also include a rotating assembly 150, which drives the ring nut 99 to rotate, thereby realizing the separation of the ring nut 99 from the mounting cylinder 91 and further improving the automation level of the disassembly of the spinning assembly 90.
[0031] Please see Figure 3 as well as Figure 4 The rotating assembly 150 may also include a first driving member 151 and a second driving member 152. The rotating member 153 is provided with a rotating cavity that mates with the upper end of the ring nut 99. The rotating cavity has a downward opening. The first driving member 151 is used to drive the rotating member 153 to rotate, thereby driving the ring nut 99 to rotate. The second driving member 152 is used to drive the rotating member 153 to move along the height direction.
[0032] The first driving member 151 can drive the rotating member 153 to rotate, which in turn drives the ring nut 99 to rotate, thus separating the ring nut 99 from the mounting cylinder 91. The second driving member 152 can drive the rotating member 153 to reciprocate along the height direction. When the height of the rotating member 153 is higher than that of the ring nut 99, the jack 142 will not be obstructed by the rotating member 153 during the process of pushing the spinning part out of the mounting cylinder 91, and the spinning part will be smoothly flipped out of the mounting cylinder 91.
[0033] In other embodiments, the rotating assembly 150 may also include a first driving member 151, a second driving member 152, and a rotating member 153. The first driving member 151 is used to drive the rotating member 153 to rotate, thereby causing the ring nut 99 to rotate. In this case, the rotating member 153 may include a first clamping block and a second clamping block. The second driving member 152 can drive the first clamping block and the second clamping block to move closer to each other or further away from each other. When the first clamping block and the second clamping block are close to each other, the first clamping block and the second clamping block enclose a rotating cavity with an opening. When the first clamping block and the second clamping block are far apart from each other, the ejector 140 can eject the spinning member in the mounting cylinder 91 without interfering with the rotating member 153.
[0034] In some embodiments, please refer to Figure 3 The first driving component 151 can be installed on the frame 110, the second driving component 152 can be a telescopic component, the fixed end of the cylinder telescopic component is connected to the output end of the first driving component 151, and the rotating component 153 is installed on the fixed end of the telescopic component.
[0035] When the output end of the first driving member 151 rotates, it drives the second driving member 152 and the rotating member 153 to rotate together, which in turn drives the ring nut 99 to rotate, thereby separating the ring nut 99 from the mounting cylinder 91. During the rotation of the ring nut 99, it will gradually rise, and the telescopic member will retract accordingly to adapt to the rise of the ring nut 99 and improve the stability during the removal of the ring nut 99.
[0036] In other embodiments, the fixed end of the telescopic member can be mounted on the frame 110, and the first drive member 151 can be mounted on the telescopic end of the telescopic member. The output end of the first drive member 151 is directly connected to the rotating member 153 for transmission, which can also realize the arrangement of the first drive member 151, the second drive member 152, and the rotating member 153. The first drive member 151 can be a drive motor, and the second drive member 152 can be a cylinder, electric cylinder, or hydraulic cylinder, etc.
[0037] Regarding the shape of the rotating cavity of the rotating component 153, the upper outer periphery of the ring nut 99 is provided with a plurality of planes that are sequentially spaced along themselves. In some embodiments, please refer to Figure 4The rotating component 153 includes a connecting plate 1531 and multiple jaws 1532. The number of jaws 1532 is the same as the number of planes, such as three, four, or five. Each jaw 1532 mates with a plane, and all jaws 1532 are connected to the connecting plate 1531. The multiple jaws 1532 and the connecting plate 1531 together form a rotating cavity. The use of jaws 1532 in the rotating component 153 reduces its weight while ensuring stable positioning with the nut 99. The connecting plate 1531 connects the jaws 1532 to the telescopic end of the telescopic component. The jaws 1532 can be clamping plates, and multiple jaws 1532 can be spaced around the axis of the telescopic component. In other embodiments, the rotating member 153 may not be configured as a clasp 1532-shaped structure. The rotating cavity is enclosed on all sides, and the cavity wall of the rotating cavity mates with the upper outer peripheral surface of the ring nut 99. This can improve the stability of the rotating member 153 and the ring nut 99 during rotation.
[0038] In some embodiments, when the rotating member 153 includes a plurality of claws 1532, the claws 1532 can reciprocate radially along the telescopic member, thereby adjusting the radial dimension of the rotating cavity to accommodate ring nuts 99 of different diameters. In other embodiments, the claws 1532 are relatively fixed to the connecting plate 1531, and the radial dimension of the rotating cavity is slightly larger than the outer diameter of the ring nut 99, which allows the ring nut 99 to easily extend into the rotating cavity while ensuring that the ring nut 99 rotates together with the rotating member 153, so that the ring nut 99 can be separated from the mounting cylinder 91.
[0039] In some embodiments, please refer to Figure 3 as well as Figure 4 The rotating assembly 150 may also include a pressure head 154 extending into the ring nut 99. The pressure head 154 is rotatably connected to the telescopic end of the telescopic member. The pressure head 154 is spaced apart in the rotating cavity. The space between the pressure head 154 and the cavity wall of the rotating cavity is used to accommodate the upper end of the ring nut 99.
[0040] Even after the spinning assembly 90 is removed from the equipment, the temperature is still very high, and the polymer melt remains in a fluid state. The spinning components such as the spinneret 92, pressure cap 94, and flow cover 98 all contain polymer melt, making disassembly of the spinning assembly 90 easier at this point. If the spinning assembly 90 is allowed to cool completely, the internal polymer melt will carbonize, increasing the difficulty of disassembly. The ring nut 99, spinneret 92, pressure cap 94, and flow cover 98 in the spinning assembly 90 are all made of metal, which expands at high temperatures. This causes the ring nut 99 to be tightly pressed against the spinning components such as the spinneret 92, pressure cap 94, filter structure 96, and flow cover 98, making it difficult for the ring nut 99 to rotate relative to the mounting cylinder 91. The pressure head 154 is designed to pass through the inner hole of the ring nut 99 and apply downward pressure to the spinning element below, such as the flow cover 98, thereby reducing the upward squeezing force of the flow cover 98 on the ring nut 99. This makes it easier for the rotating part 153 to rotate the ring nut 99 and improves the ease of rotation of the ring nut 99.
[0041] The pressure head 154 is rotatably connected to the telescopic end of the telescopic component, so that the pressure head 154 can remain stationary while the first driving component 151 drives the telescopic component to rotate, thereby reducing the friction between the pressure head 154 and the overflow cover 98.
[0042] In some other embodiments, the rotating assembly 150 may not have a pressure head 154. In the initial stage of the rotation of the rotating part 153, it may be slightly difficult, but after the ring nut 99 rotates a few times, it can easily continue to rotate.
[0043] In some embodiments, please refer to Figure 1 as well as Figure 5 The disintegrator 100 may also include a trolley 120, which has a through hole and is slidably connected to the disintegration table 111 of the frame 110 to switch between a disintegration position and a waiting position. When the trolley 120 is in the disintegration position, the through hole and the disintegration hole 1111 are coaxially connected. When the trolley 120 is in the waiting position, the trolley 120 is offset from the rotating assembly 150. The locking assembly 130 is installed on the trolley 120.
[0044] The rotating assembly 150 and the ejector 140 are arranged opposite each other along the height direction, with the rotating assembly 150 on top and the ejector 140 on the bottom. During disassembly, the spinning assembly 90 is positioned between the rotating assembly 150 and the ejector 140. Both the ejector 140 and the rotating assembly 150 need to be mounted on the frame 110. This makes it difficult to place the spinning assembly 90 to be disassembled in the narrow disassembly space between the rotating assembly 150 and the decomposition table 111, which is inconvenient. The decomposition machine 100 is equipped with a trolley 120, which is slidably connected to the decomposition table 111. This allows the trolley 120 to move to the space between the decomposition table 111 and the rotating assembly 150, i.e., the decomposition position, facilitating the disassembly of the spinning assembly 90 by both the rotating assembly 150 and the ejector 140. The trolley 120 is slidably connected to the disassembly table 111, and can also be moved to one side of the rotating assembly 150. With no parts above it and ample space, it is convenient to place the spinning assembly 90 to be disassembled onto the trolley 120. Therefore, the trolley 120 not only facilitates the disassembly of the spinning assembly 90 but also improves the ease of placing the assembly to be disassembled, and can also deliver the disassembled mounting cylinder 91 and spinning parts.
[0045] In other embodiments, the disassembly machine 100 may also include a mechanical gripper, which can be used to place the spinning assembly 90 to be disassembled onto the disassembly table 111, thereby also disassembling the spinning assembly 90.
[0046] In some embodiments, please refer to Figure 5 The trolley 120 includes a tray 121 for placing the spinning assembly 90 to be disassembled, with a through hole located on the tray 121. The tray 121 provides space for disassembling the spinning assembly 90, and after the top head 142 pushes out spinning components such as the spinneret 92, gasket, pressure cap 94, filter structure 96, flow cover 98, and ring nut 99, they can fall into the tray 121 for easy collection.
[0047] In some embodiments, the trolley 120 further includes a drive element (not shown) that drives the tray 121 to slide relative to the disassembly table 111. The drive element may be a cylinder, electric cylinder, or the like that that drives the tray 121 to move relative to the frame 110. In other embodiments, the trolley 120 may also be manually driven to slide relative to the disassembly table 111.
[0048] In some embodiments, please refer to Figure 6The frame 110 is provided with a track 1112, and the trolley 120 is provided with a slide groove 1212, with the track 1112 and the slide groove 1212 cooperating. In other embodiments, the trolley 120 is provided with a track 1112, and the frame 110 is provided with a slide groove 1212, with the track 1112 and the slide groove 1212 cooperating. During the movement of the trolley 120 relative to the frame 110, the cooperation between the slide groove 1212 and the track 1112 improves the stability of the trolley 120 during movement. In still other embodiments, the trolley 120 may further include multiple roller groups, which are arranged sequentially along the sliding direction of the trolley 120. The frame 110 is provided with a track 1112, and the multiple roller groups are tactilely connected to the roller conveyor. The driving element can be a drive motor. One of the roller groups is drivenly connected to the output end of the drive motor, and the remaining roller groups are drivenly connected to one of the roller groups through a transmission mechanism, thereby realizing the movement of the trolley 120 relative to the frame 110.
[0049] In some embodiments, two tracks 1112 may be provided, with a through hole located between the two tracks 1112. That is, the disassembly point of the spinning assembly 90 is located between the two tracks 1112, which can improve the stability of the trolley 120 during movement. In other embodiments, three tracks 1112 may also be provided, which can also improve the stability of the trolley 120 during movement.
[0050] Please see Figure 5 The locking assembly 130 may include a third driving member 131 and a clamping member 132. There are two of each of the third driving member 131 and clamping member 132, and they are arranged in a one-to-one correspondence. The two clamping members 132 are arranged opposite to each other. The third driving member 131 is connected to the corresponding clamping member 132 to drive the two clamping members 132 to move closer or further away from each other, so as to clamp or release the mounting cylinder 91.
[0051] The locking assembly 130 is used to lock the mounting cylinder 91. The number of third driving members 131 is the same as the number of clamping members 132. In this way, each clamping member 132 is driven by its corresponding third driving member 131, and the operation of the two clamping members 132 does not affect each other and can be controlled independently. The mounting cylinder 91 is locked by clamping it with the clamping members 132, which has high stability.
[0052] In other embodiments, a single third driving member 131 can be provided. This single third driving member 131 simultaneously drives the two clamping members 132 to move closer or further apart, achieving the same goal of fixing the mounting cylinder 91 while reducing the number of components and resulting in a more compact structure. When there is only one third driving member 131, it may include a drive motor and a threaded rod. The drive motor is connected to the threaded rod, which has two threaded segments with opposite thread directions. The two clamping members 132 are threadedly connected to the two threaded segments, and each clamping member 132 has a slider. The tray 121 has a slide rail, in which the slider slides. When the drive motor rotates, the threaded rod rotates, and the clamping blocks are restricted from rotating by the sliders and slide rails, allowing the two clamping members 132 to move closer or further apart.
[0053] In some embodiments, the third driving member 131 can be a driving cylinder, such as a pneumatic cylinder or an electric cylinder, and the extension and retraction direction of the driving cylinder is the same as the movement direction of the trolley 120. Since the trolley 120 is slidably connected to the disassembly table 111, the disassembly table 111 extends along the movement direction of the trolley 120, and this direction is relatively long. The driving cylinder extends and retracts along the movement direction of the trolley 120, so that the two driving cylinders are distributed on both sides of the tray 121 along the movement direction of the trolley 120. This can reduce the width dimension of the disassembly table 111, make full use of the space in the length direction of the disassembly table 111, and improve the space utilization rate. In other embodiments, the extension and retraction direction of the driving cylinder can also be perpendicular to the movement direction of the trolley 120. In this case, the driving cylinder needs to be arranged on the side of the tray 121 along the width direction of the disassembly table 111, which can also realize the disassembly of the spinning assembly 90.
[0054] In some embodiments, please refer to Figure 5 The clamping member 132 is provided with a guide block (not shown in the figure), and the tray 121 is provided with a guide groove 1211. The guide block and the guide groove 1211 cooperate to improve the stability of the clamping member 132 during movement. Furthermore, the tray 121 has no protrusions, making it easier to prevent the spinning assembly 90 from moving. In other embodiments, the clamping member 132 is provided with a guide groove 1211, and the tray 121 is provided with a guide block. The guide block and the guide groove 1211 cooperate to further improve the stability of the clamping member 132 during movement.
[0055] In some embodiments, for each clamping member 132, two guide blocks and two guide grooves 1211 can be provided. That is, for two clamping members 132, there are four guide blocks and four guide grooves 1211. The two guide blocks corresponding to each clamping member 132 are spaced apart along the width direction of the disassembly stage 111, which can further improve the stability of the clamping member 132 during movement.
[0056] In some embodiments, please refer to Figure 5The clamping surface of the clamping member 132 can be V-shaped or arc-shaped, which can improve the clamping stability of the mounting cylinder 91. When the clamping surface of the clamping member is V-shaped, the clamping member 132 can be a bent clamping plate, which is easy to obtain and simple to process.
[0057] Please see Figure 6 The ejector 140 may include a fourth drive member 141. The fourth drive member 141 has an output end that moves along the height direction. The output end of the fourth drive member 141 is connected to the ejector head 142, thereby realizing the movement of the ejector head 142 along the height direction. The fourth drive member 141 can be a pneumatic cylinder, an electric cylinder, or a hydraulic cylinder. In this case, the fixed end of the fourth drive member 141 is connected to the frame 110, and the structure is simple. The fourth drive member 141 can also be other linear motion mechanisms, such as a gear and rack linear drive mechanism, which is not limited in this application.
[0058] Staff can remotely observe the operation of the decomposer 100 through the monitoring screen, analyze and compare the real-time operation interface of the decomposer 100 system with the monitoring interface, and intervene at any time to confirm that the expected control effect has been achieved.
[0059] Please see Figure 2 The decomposer 100 may also include a controller 160, which is electrically connected to the first drive unit 151, the second drive unit 152, the third drive unit 131, the fourth drive unit 141 and the drive element, thereby realizing the automatic control of the first drive unit 151, the second drive unit 152, the third drive unit 131, the fourth drive unit 141 and the drive element.
[0060] The splitter 100 may also include a sensing component, which may include a pressure sensor for sensing whether there is a spinning assembly 90 on the tray 121. The pressure sensor is electrically connected to the controller 160. After the spinning assembly 90 to be split is placed on the tray 121, the pressure sensor senses the pressure and transmits the signal to the controller 160. The controller 160 controls the third drive 131 to move, and the two clamping members 132 lock the mounting cylinder 91.
[0061] The following describes the detailed working process of the decomposer 100 provided in this application, taking as an example that the first driving component 151 is installed on the frame 110, the second driving component 152 is connected to the output end of the first driving component 151, and the rotating component 153 is provided with a pressure head 154: With the trolley 120 in the waiting position, the spinning assembly 90 to be disassembled is placed in the tray 121. The pressure sensor senses the pressure, and the mounting cylinder 91 is coaxial with the through hole of the tray 121. The controller 160 receives the signal and controls the third drive component 131 to move. The two clamping components 132 move closer to each other to lock the mounting cylinder 91. Then, the controller 160 controls the drive component to move, and the trolley 120 moves relative to the disassembly table 111 to the disassembly position. At this time, the through hole of the trolley 120 is coaxially connected with the disassembly hole 1111 of the disassembly table 111. The controller 160 controls the second drive component 152 to extend, so that the rotating component 153 is sleeved on the upper end of the ring nut 99. The pressure head 154 passes through the inner ring of the ring nut 99 and presses against the flow cover 98. The controller 160 controls the first drive component 151 to move, and the second drive component 152 and the rotating component 153 both rotate, thereby driving the ring nut 99 to rotate. As the ring nut 99 rotates and rises, the second drive component 152 gradually retracts.
[0062] After the nut 99 is disconnected from the mounting cylinder 91, the controller 160 controls the first drive component 151 to stop operating, and the second drive component 152 continues to retract, causing the rotating component 153 and the pressure head 154 to rise and maintain a certain distance from the spinning assembly 90 below. The controller 160 controls the fourth drive component 141 of the ejector component 140 to operate, and the ejector head 142 rises, passing through the decomposition hole 1111 of the decomposition table 111, the through hole of the tray 121, and the lower cylinder opening of the mounting cylinder 91 in sequence, abutting against the spinneret 92 of the lowest spinning component, and continues to rise, ejecting all the spinning components inside the mounting cylinder 91 (spinneret 92, first gasket 93, pressure cap 94, second gasket 95, filter structure 96, third gasket 97, and flow cover 98) out of the mounting cylinder 91, and all the spinning components fall into the tray 121.
[0063] The controller 160 controls the fourth drive component 141 to move, the top head 142 retracts to below the disassembly table 111, the controller 160 controls the drive element to move, the trolley 120 moves from the disassembly position to the waiting position, the controller 160 controls the third drive component 131 to retract, release the locking of the mounting cylinder 91, and complete the disassembly of the spinning assembly 90.
[0064] The disintegrator 100 provided in this application has at least the following advantages: (1) The spinning assembly 90 is automatically disassembled by the decomposition machine 100, which has high disassembly efficiency, reduces manual operation, and lowers labor costs; it avoids the risk of burns caused by manual operation and improves production safety.
[0065] (2) The process of disassembling the spinning assembly 90 by the decomposition machine 100 has a low damage rate, which improves the reusability of the disassembled spinning components such as the mounting cylinder 91, the overflow cover 98, and the ring nut 99.
[0066] In this application, unless otherwise expressly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature being directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature being directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0067] In the description of this application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", and "counterclockwise" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.
[0068] In this application, unless otherwise expressly specified and limited, the terms "connection," "fixed," etc., should be interpreted broadly. For example, "fixed" can mean a fixed connection, a detachable connection, or an integral part; it can mean a mechanical connection or an electrical connection; it can mean a direct connection or an indirect connection through an intermediate medium; it can mean the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.
[0069] Furthermore, the use of terms such as "first" and "second" in this application is for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, features defined with "first" or "second" may explicitly or implicitly include one or more features. In the description of this application, "multiple" means two or more, unless otherwise explicitly specified.
[0070] Although embodiments of this application have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the claims and their equivalents.
Claims
1. A decomposition machine for decomposing a spinning assembly, the spinning assembly comprising a mounting cylinder, spinning elements, and a ring nut, wherein multiple spinning elements are provided, and the multiple spinning elements and the ring nut are sequentially arranged inside the mounting cylinder along the axial direction of the mounting cylinder, the lower outer wall of the ring nut is threadedly connected to the inner wall of the mounting cylinder, and the upper end of the ring nut extends out of the mounting cylinder; characterized in that, The decomposer includes: The frame is equipped with a decomposition table with decomposition holes; Locking assembly for locking the mounting cylinder; An ejector is mounted on the frame. The ejector is provided with a top head, which moves along the height direction to pass through the decomposition hole and the lower opening of the mounting cylinder to act on the spinning part. The rotating assembly includes a rotating member for rotating the ring nut, the rotating member moving along the height direction, and the rotating assembly and the ejector being arranged at intervals along the height direction.
2. The decomposer according to claim 1, characterized in that, The rotating assembly includes a first driving member and a second driving member. The rotating member has a rotating cavity that mates with the upper end of the ring nut. The rotating cavity has a downward-facing opening. The first driving member is used to drive the rotating member to rotate, thereby causing the ring nut to rotate. The second driving member is used to drive the rotating member to move along the height direction.
3. The decomposer according to claim 2, characterized in that, The first driving component is mounted on the frame, the second driving component is a telescopic component, the fixed end of the telescopic component is connected to the output end of the first driving component, and the rotating component is mounted on the telescopic end of the telescopic component.
4. The decomposer according to claim 3, characterized in that, The rotating assembly also includes a pressure head extending into the nut, the pressure head being rotatably connected to the telescopic end of the telescopic member, the pressure head being spaced apart within the rotating cavity, and the space between the pressure head and the cavity wall of the rotating cavity being used to accommodate the upper end of the nut.
5. The decomposer according to claim 2, characterized in that, The upper outer periphery of the ring is provided with multiple planes that are spaced apart sequentially along its circumference; The rotating component includes a connecting plate and multiple jaws. The number of jaws is the same as the number of planes. Each jaw and each plane is engaged with the other. All jaws are connected to the connecting plate. The multiple jaws and the connecting plate together form the rotating cavity.
6. The decomposer according to any one of claims 1-5, characterized in that, The disintegrator also includes a trolley with a through hole, and the trolley is slidably connected to the disintegration table to switch between the disintegration position and the waiting position; When the trolley is in the disassembly position, the through hole and the disassembly hole are coaxially connected; when the trolley is in the waiting position, the trolley and the rotating assembly are offset along the moving direction of the trolley. The locking assembly is mounted on the trolley.
7. The decomposer according to claim 6, characterized in that, Of the frame and the trolley, one is provided with a track and the other with a chute, and the track and the chute cooperate with each other.
8. The decomposer according to claim 7, characterized in that, The track is provided in two parts, and the through hole is located between the two tracks.
9. The decomposer according to any one of claims 1-5, characterized in that, The locking assembly includes a third driving member and a clamping member. There are two of each of the third driving member and the clamping member, and they are arranged in a one-to-one correspondence. The two clamping members are arranged opposite to each other. The third driving member is connected to the corresponding clamping member to drive the two clamping members to move closer to each other or further away from each other, so as to clamp or release the mounting cylinder.
10. The decomposer according to claim 9, characterized in that, The clamping surface of the clamping member is V-shaped or arc-shaped.