Electric boiler terminal insulation sleeve press fitting machine
Patent Information
- Application Number
- CN202522380710.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-10
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-11-10
AI Technical Summary
然而,现有电锅炉接线端子在长期运行中,容易因接触不良、外力干扰或环境潮湿而出现导电性能下降、短路甚至烧毁等问题,存在一定的安全隐患,因此,为了提高电锅炉接线端子的绝缘性能与防护性能,通常需要在端子外部套装绝缘套,绝缘套不仅能够避免接线端子裸露带来的触电风险,还能防止灰尘、水汽等进入端子部位,延长端子的使用寿命
通过设置压装组件,用于为电锅炉接线端子压装绝缘套,使得绝缘套能够快速、稳定的压装操作,避免了人工套装过程中存在的效率低的问题,通过设置压板,在使用时可通过将端子置于加工槽内,在将绝缘套通过加工槽插入端子,此时开启电动推杆推动压板下移,带动压块配合加工槽进行压装。
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Figure CN224825322U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of electrical equipment assembly technology, specifically to a press-fitting machine for insulating sleeves of electric boiler wiring terminals. Background Technology
[0002] Electric boilers, as a clean energy heating device, are widely used in residential, commercial, and industrial settings. During operation, electric boilers require terminals to connect the power supply line to internal electrical components. The quality and installation reliability of these terminals directly affect the safety and stability of the electric boiler. However, existing electric boiler terminals are prone to problems such as decreased conductivity, short circuits, and even burnout during long-term operation due to poor contact, external interference, or humid environments, posing certain safety hazards. Therefore, to improve the insulation and protective performance of electric boiler terminals, insulating sleeves are typically installed on the outside of the terminals. These insulating sleeves not only prevent the risk of electric shock from exposed terminals but also prevent dust and moisture from entering the terminals, extending their service life.
[0003] However, most existing insulating sleeves rely on manual fitting or simple clamping, which results in low operating efficiency. To solve the above problems, we propose a pressing machine for insulating sleeves of electric boiler terminals. Summary of the Invention
[0004] To address the shortcomings of existing technologies, this utility model provides a press-fitting machine for insulating sleeves of electric boiler terminals, solving the problems mentioned in the background art.
[0005] The above-mentioned technical objective of this utility model is achieved through the following technical solution: A press-fitting machine for insulating sleeves of electric boiler terminals includes: a processing table, a three-axis cylinder fixedly installed on one side of the processing table, a processing groove opened on the top surface of the processing table, the output shaft of the three-axis cylinder sleeved together with the processing groove, and a top plate fixedly installed on the top surface of the three-axis cylinder; and a press-fitting assembly, which is disposed on the top surface of the processing table and is used for press-fitting insulating sleeves.
[0006] By adopting the above technical solution and setting up a pressing assembly for pressing insulating sleeves onto the terminals of electric boilers, the insulating sleeves can be pressed into place quickly and stably, avoiding the low efficiency problem that exists in manual pressing.
[0007] Preferably, the pressing assembly includes: a top frame, which is fixedly installed on the top surface of the processing table, an electric push rod is fixedly installed inside the top frame, a pressure plate is fixedly installed at the bottom end of the output shaft of the electric push rod, and a plurality of pressure blocks are fixedly installed on the bottom surface of the pressure plate.
[0008] By adopting the above technical solution and setting a pressure plate, the terminal can be placed in the processing groove during use, and the insulating sleeve can be inserted into the terminal through the processing groove. At this time, the electric push rod is turned on to push the pressure plate down, which drives the pressure block to cooperate with the processing groove for pressing.
[0009] Preferably, the pressing assembly further includes: a plurality of cutters, all of which are fixedly installed on the bottom surface of the pressing plate; an inner hole is provided inside the processing groove; and a plurality of limiting plates are fixedly installed inside the processing groove.
[0010] By adopting the above technical solution and by setting an inner hole, when the electric push rod pushes the pressure plate down, the cutter will insert into the inner hole and cut the insulating sleeve.
[0011] Preferably, the pressing assembly further includes a discharge hole, which is opened inside the processing groove, and a collection frame is fixedly installed on the bottom surface of the processing table.
[0012] By adopting the above technical solution, a discharge hole is set to open the three-axis cylinder to push the pressed terminal, so that it falls into the collection frame through the discharge hole.
[0013] Preferably, a plurality of storage plates are provided on one side of the top plate, and the top surface of the storage plates is provided with a discharge hole.
[0014] By adopting the above technical solution and setting a feeding hole, the terminals can be sequentially installed inside the feeding hole during use, thereby storing one terminal in conjunction with the processing slot. Then, by activating the three-axis cylinder, it is pushed to be placed under the pressure block for processing. This achieves automated feeding and positioning of the terminals, reduces manual placement procedures, and improves overall assembly efficiency and the continuity of the terminal pressing process.
[0015] Preferably, a locking block is fixedly installed on one side of the storage plate, and a locking groove is opened on one side of the top plate, with the locking groove and the locking block fitting together.
[0016] By adopting the above technical solution and setting a slot, it is easy to replace the storage plate that is full of terminals, thereby realizing the quick disassembly and replacement of the storage plate and reducing downtime.
[0017] In summary, the present invention has the following main advantages: By setting up a press-fit assembly for pressing insulating sleeves onto the terminals of electric boilers, the insulating sleeves can be pressed quickly and stably, avoiding the inefficiency problem of manual installation. By setting up a pressure plate, the terminal can be placed in the processing groove, and the insulating sleeve can be inserted into the terminal through the processing groove. At this time, the electric push rod is activated to push the pressure plate down, which drives the pressure block to cooperate with the processing groove for pressing.
[0018] By setting an inner hole, when the electric push rod pushes the pressure plate down, the cutter will insert into the inner hole and cut the insulating sleeve. By setting a discharge hole, the three-axis cylinder is used to push the pressed terminal, so that it falls into the collection frame through the discharge hole.
[0019] By setting up a feeding hole, terminals can be sequentially inserted into the feeding hole during use, thereby storing one terminal in conjunction with the processing slot. Then, by activating the three-axis cylinder, it is pushed to be placed under the pressure block for processing. This achieves automated feeding and positioning of terminals, reduces manual placement steps, improves overall assembly efficiency and the continuity of the terminal pressing process. By setting up a slot, it is easy to replace the storage plate filled with new terminals, thereby achieving quick disassembly and replacement of the storage plate and reducing downtime. Attached Figure Description
[0020] Figure 1 This is a three-dimensional structural schematic diagram of the present invention; Figure 2 This is a schematic diagram of the discharge hole structure of this utility model; Figure 3 yes Figure 1 A magnified schematic diagram of part A in the diagram.
[0021] Reference numerals: 100, processing table; 200, three-axis cylinder; 300, processing groove; 400, top plate; 500, press assembly; 501, top frame; 502, electric push rod; 503, pressure plate; 504, pressure block; 505, cutter; 506, inner hole; 507, limiting plate; 508, discharge hole; 509, collection frame; 600, storage plate; 601, discharge hole; 700, clamping block; 701, clamping groove. Detailed Implementation
[0022] To make the objectives, technical solutions, and advantages of the present utility model embodiments clearer, the technical solutions of the present utility model embodiments will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are some embodiments of the present utility model, but not all embodiments. All other embodiments obtained by those skilled in the art based on the described embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0023] The following embodiments are used to illustrate the present invention, but should not be used to limit the scope of protection of the present invention. The conditions in the embodiments can be further adjusted according to specific conditions, and simple improvements to the method of the present invention under the concept of the present invention are all within the scope of protection claimed by the present invention.
[0024] refer to Figures 1-3A machine for pressing insulating sleeves onto electric boiler terminal blocks includes: a processing table 100, a three-axis cylinder 200 fixedly mounted on one side of the processing table 100, a processing groove 300 formed on the top surface of the processing table 100, the output shaft of the three-axis cylinder 200 sleeved together with the processing groove 300, a top plate 400 fixedly mounted on the top surface of the three-axis cylinder 200, and a pressing assembly 500 provided on the top surface of the processing table 100 for pressing insulating sleeves. By providing the pressing assembly 500 for pressing insulating sleeves onto electric boiler terminal blocks, the machine enables fast and stable pressing of the insulating sleeves, avoiding the problems associated with manual pressing. To address the issue of low efficiency, the press-fit assembly 500 includes: a top frame 501, which is fixedly installed on the top surface of the processing table 100. An electric push rod 502 is fixedly installed inside the top frame 501. A pressure plate 503 is fixedly installed at the bottom end of the output shaft of the electric push rod 502. Several pressure blocks 504 are fixedly installed on the bottom surface of the pressure plate 503. By setting the pressure plate 503, during use, the terminal can be placed in the processing groove 300, and the insulating sleeve can be inserted into the terminal through the processing groove 300. At this time, the electric push rod 502 is activated to push the pressure plate 503 down, which drives the pressure blocks 504 to cooperate with the processing groove 300 for press-fitting.
[0025] refer to Figures 1-3 The pressing assembly 500 further includes: a plurality of cutters 505, all of which are fixedly installed on the bottom surface of the pressure plate 503. The processing groove 300 has an inner hole 506 inside, and a plurality of limiting plates 507 are fixedly installed inside the processing groove 300. By setting the inner hole 506, when the electric push rod 502 pushes the pressure plate 503 down, the cutters 505 will insert into the inner hole 506 and cut the insulating sleeve. The pressing assembly 500 also includes: a discharge hole 508, which is opened inside the processing groove 300. A collection frame 509 is fixedly installed on the bottom surface of the processing table 100. By setting the discharge hole 508, the three-axis cylinder 200 is opened to push the pressed terminal, so that it falls into the collection frame 509 through the discharge hole 508.
[0026] refer to Figures 1-3The top plate 400 has several storage plates 600 on one side. The top surface of the storage plate 600 has a feeding hole 601. By setting the feeding hole 601, the terminals can be sequentially installed inside the feeding hole 601 during use, so as to cooperate with the processing groove 300 to store one terminal. Then, by activating the three-axis cylinder 200, it is pushed to be placed under the pressure block 504 for processing. This realizes the automated feeding and positioning of terminals, reduces the manual placement process, improves the overall assembly efficiency and the continuity of the terminal pressing process. A locking block 700 is fixedly installed on one side of the storage plate 600, and a locking groove 701 is opened on one side of the top plate 400. The locking groove 701 and the locking block 700 are fitted together. By setting the locking groove 701, it is easy to replace the storage plate 600 filled with terminals, thereby realizing the quick disassembly and replacement of the storage plate 600 and reducing downtime.
[0027] Working principle: Please refer to Figures 1-3 As shown, during use, the terminals are first sequentially installed inside the feeding hole 601 to cooperate with the processing groove 300 to store one terminal. Then, the insulating sleeve is inserted into the bottom of the processing groove 300. At this time, the three-axis cylinder 200 is turned on, so that the terminal is pushed under the pressure block 504 and simultaneously inserted into the insulating sleeve. Then, the electric push rod 502 is turned on, which drives the pressure plate 503 to move down for pressing. During the process, the cutter 505 will be inserted into the inner hole 506 to cut the insulating sleeve. After the pressing is completed, the three-axis cylinder 200 is turned on again to push the pressed terminal to the discharge hole 508 so that it falls into the collection frame 509. Then, the operator needs to insert the remaining insulating sleeve into the processing groove 300 to the bottom again to prepare for the next terminal pressing, thereby improving the overall assembly efficiency and ensuring the stability and continuity of the terminal pressing process.
[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that, unless otherwise defined, the technical or scientific terms used in this invention shall have the ordinary meaning understood by one of ordinary skill in the art to which this invention pertains. Terms such as “comprising” or “including” as used in this invention mean that the element or object preceding the word covers the element or object listed after the word and its equivalents, without excluding other elements or objects. Terms such as “connection” or “linked” are not limited to physical or mechanical connections, but may also include electrical connections, whether direct or indirect. Terms such as “up,” “down,” “left,” and “right” are used only to indicate relative positional relationships, and the relative positional relationship may also change accordingly when the absolute position of the described object changes.
[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A machine for pressing insulating sleeves for electric boiler terminals, characterized in that, include: A processing table (100) is provided, on one side of which a three-axis cylinder (200) is fixedly installed. A processing groove (300) is provided on the top surface of the processing table (100). The output shaft of the three-axis cylinder (200) is sleeved together with the processing groove (300). A top plate (400) is fixedly installed on the top surface of the three-axis cylinder (200). A press-fit assembly (500) is disposed on the top surface of the processing table (100) for press-fitting insulating sleeves.
2. The electric boiler terminal insulation sleeve press-fitting machine according to claim 1, characterized in that, The press-fit assembly (500) includes: A top frame (501) is fixedly installed on the top surface of the processing table (100). An electric push rod (502) is fixedly installed inside the top frame (501). A pressure plate (503) is fixedly installed at the bottom end of the output shaft of the electric push rod (502). Several pressure blocks (504) are fixedly installed on the bottom surface of the pressure plate (503).
3. The electric boiler terminal insulation sleeve press-fitting machine according to claim 2, characterized in that, The press-fit assembly (500) also includes: A plurality of cutting blades (505) are fixedly installed on the bottom surface of the pressure plate (503). An inner hole (506) is provided inside the processing groove (300). A plurality of limiting plates (507) are fixedly installed inside the processing groove (300).
4. The electric boiler terminal insulation sleeve press-fitting machine according to claim 1, characterized in that, The press-fit assembly (500) also includes: The discharge hole (508) is located inside the processing tank (300), and a collection frame (509) is fixedly installed on the bottom surface of the processing table (100).
5. The electric boiler terminal insulation sleeve press-fitting machine according to claim 1, characterized in that, A plurality of storage plates (600) are provided on one side of the top plate (400), and a discharge hole (601) is provided on the top surface of the storage plate (600).
6. The electric boiler terminal insulation sleeve press-fitting machine according to claim 5, characterized in that, A locking block (700) is fixedly installed on one side of the storage plate (600), and a locking groove (701) is opened on one side of the top plate (400). The locking groove (701) is sleeved together with the locking block (700).