A stainless steel plate cutting mechanism

Abstract

The utility model relates to metal sheet processing equipment technical field discloses a stainless steel sheet cutting processing mechanism, including processing platform and cutting module, and the integrated installation of polishing mechanism is followed to cutting module, this polishing mechanism includes the hydraulic cylinder for controlling lift and pressure application, friction wheel to transmission system that drives the rotation of friction wheel by bevel gear set from first motor, is equipped with recovery mechanism on processing platform, and it includes drainage groove, filter screen, sediment tank and mixed assembly with processing groove intercommunication in proper order, the built -in stirring rod and scraper of second motor drive in mixed assembly are used for carrying out the full filtration deposition and mixed reprocessing to waste coolant. The utility model discloses through the integrated design, has realized the seamless link of cutting and polishing, avoided the tedious process of workpiece secondary clamping transfer, improved the overall processing efficiency significantly, and simultaneously realized the closed circuit circulation of coolant through recovery mechanism, saved the resources, reduced the comprehensive production cost.

Description

Technical Field

[0001] This utility model relates to the field of metal sheet processing equipment, and in particular to a stainless steel sheet cutting processing mechanism. Background Technology

[0002] Stainless steel sheets are widely used in many industrial fields due to their excellent corrosion resistance and mechanical properties. Cutting the sheet is a fundamental and crucial step in its manufacturing process. However, stainless steel has high toughness and hardness, and after cutting, burrs, sharp edges, or oxide layers often appear on the cut edges. The surface finish often fails to meet the final application requirements. To ensure the quality and safety of the final product, subsequent finishing processes are usually required after cutting. Grinding or polishing are common and necessary methods for eliminating cut defects and improving surface finish. Therefore, a complete stainless steel sheet processing flow typically includes two main steps: cutting and grinding.

[0003] In current production practices, the cutting and grinding processes are often completed on two different specialized machines. The typical procedure is as follows: after the workpiece is cut on the cutting machine, it needs to be unloaded from the machine and transported manually or by a transfer device to another independent grinding or polishing machine for repositioning and clamping before the grinding operation can begin.

[0004] This process-separated processing mode has significant drawbacks. First, the transfer and secondary clamping of workpieces between different devices consumes a considerable amount of auxiliary time, directly reducing overall production efficiency. Second, repetitive positioning and clamping not only increase the labor intensity of workers but may also introduce positioning errors, affecting the final processing accuracy. Furthermore, configuring multiple independent devices occupies more production space, increasing the company's equipment investment and maintenance costs. Therefore, this utility model proposes a stainless steel sheet cutting processing mechanism to address the shortcomings of the existing technology. Utility Model Content

[0005] In view of the problems in the existing technology of stainless steel sheet cutting and processing, such as the separation of cutting and grinding processes and the need for secondary clamping and transfer of workpieces, resulting in low overall processing efficiency and cumbersome operation, this utility model aims to provide a stainless steel sheet cutting and processing mechanism with an improved structure that can effectively solve the above problems.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: This utility model provides a stainless steel sheet cutting mechanism, including a processing table, a processing groove formed on the processing table, and a cutting module movably disposed above the processing table; the mechanism also includes a grinding mechanism, a drainage groove, and a recycling mechanism.

[0007] The grinding mechanism, as a core innovative structure, is installed behind the cutting module. The grinding mechanism comprises a protective shell; a hydraulic cylinder mounted on the protective shell; a friction wheel rotatably disposed at the bottom of the protective shell; a first motor installed inside the protective shell, with its output end connected to one end of a transmission rod; a first bevel gear fixedly connected to the other end of the transmission rod; a rotating shaft rotatably disposed inside the protective shell, with the friction wheel fixedly connected to the outside of the rotating shaft; and a second bevel gear fixedly connected to the rotating shaft, meshing with the first bevel gear. This integrated structure enables continuous operation of the cutting and grinding processes.

[0008] Furthermore, the processing tank is connected to the drainage tank, and the inlet end of the recycling mechanism is in fluid communication with the drainage tank, forming the basic path for waste liquid collection and treatment.

[0009] Preferably, the recycling mechanism includes a sedimentation tank located below the drainage trough and a filter screen installed at the discharge outlet of the drainage trough. The recycling mechanism also includes a mixing component and a conveying pipe, with one end of the conveying pipe connected to the sedimentation tank and the other end connected to the mixing component. This structure forms a complete treatment process for filtering, sedimenting, conveying and mixing waste liquid.

[0010] Preferably, as a further definition of the mixing component, it includes a mixing tank, the top of which is sealed with a sealing cap, a second motor is mounted on the sealing cap, and the output end of the second motor is fixedly connected to a stirring rod vertically disposed inside the mixing tank.

[0011] Preferably, to facilitate the addition of new mixtures to the mixing tank, the mixing assembly further includes a feeding box fixedly connected to the sealing cover.

[0012] Preferably, to improve the mixing effect and prevent material adhesion, the mixing assembly further includes a scraper fixedly connected to the outside of the mixing rod, which can simultaneously clean the inner wall of the mixing tank during mixing.

[0013] Preferably, for storing the treated regenerated liquid, the recycling mechanism further includes a collection tank that is in fluid communication with the outlet of the mixing component.

[0014] Preferably, the stainless steel sheet cutting mechanism further includes a support leg fixedly connected to the bottom of the processing table, and a support frame fixed to the inside of the support leg. The support frame is used to support the recycling mechanism and provide a stable installation foundation for the entire recycling system.

[0015] Preferably, the stainless steel sheet cutting mechanism further includes a fixed fixture detachably installed in the processing tank. In order to more effectively guide the waste liquid to the recycling path, the fixed fixture is provided with a water guide channel, which is connected to the drainage channel.

[0016] Preferably, the stainless steel sheet cutting mechanism further includes a telescopic sleeve, which covers the outside of the moving drive structure of the cutting module to protect it from dust and chips.

[0017] This utility model has the following beneficial effects: 1. This utility model solves the problem of separating the cutting and grinding processes and requiring secondary clamping and transfer of the workpiece in the prior art by integrating a grinding mechanism behind the cutting module. It achieves the technical effect of directly performing grinding after cutting, significantly saving processing time and improving overall processing efficiency.

[0018] 2. This utility model, by setting up a recycling mechanism connected to the drainage system of the processing table, has the functions of filtration, sedimentation and mixing reprocessing, which solves the problem of resource waste and environmental pollution caused by the direct discharge of waste coolant in the prior art, and achieves the technical effect of effectively recycling coolant, saving resources and reducing enterprise production costs.

[0019] 3. This utility model solves the problem that materials may adhere to the inner wall of the tank when mixing new and old coolant, leading to uneven mixing or blockage, by setting a scraper on the stirring rod of the recycling mechanism. It achieves the technical effect of cleaning the inner wall simultaneously during stirring, ensuring more uniform mixing of coolant, and improving the quality of recycling and reuse. Attached Figure Description

[0020] Figure 1 This is a three-dimensional schematic diagram of a stainless steel sheet cutting mechanism proposed in this utility model; Figure 2 This is a schematic diagram of the structure of the filter screen of a stainless steel sheet cutting and processing mechanism proposed in this utility model; Figure 3 This is a schematic diagram of the recycling mechanism of a stainless steel sheet cutting and processing mechanism proposed in this utility model; Figure 4 This is a schematic diagram of the structure of a hybrid component of a stainless steel sheet cutting mechanism proposed in this utility model; Figure 5 This is a schematic diagram of the grinding mechanism of a stainless steel sheet cutting and processing mechanism proposed in this utility model.

[0021] Legend: 1. Machining table; 2. Fixed fixture; 3. Machining groove; 4. Cutting module; 5. Grinding mechanism; 501. Hydraulic cylinder; 502. Protective shell; 503. Friction wheel; 504. First motor; 505. Transmission rod; 506. First bevel gear; 507. Second bevel gear; 508. Rotating shaft; 6. Telescopic sleeve; 7. Support leg; 8. Recycling mechanism; 801. Sedimentation tank; 802. Conveying pipe; 803. Mixing component; 8031. Mixing tank; 8032. Mixing rod; 8033. Sealing cover; 8034. Second motor; 8035. Feeding box; 8036. Scraper; 804. Collection box; 805. Support frame; 9. Drainage trough; 10. Water guide trough; 11. Filter screen. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please refer to Figures 1 to 5 This utility model provides a stainless steel plate cutting mechanism, which aims to solve the problems of low processing efficiency caused by the separation of cutting and grinding processes in the prior art, and the waste of resources and increased costs caused by the inability to effectively recycle processing waste liquid.

[0024] like Figures 1 to 5As shown, the stainless steel sheet cutting mechanism includes a processing table 1, with support legs 7 fixedly connected to the bottom of the processing table 1; a processing groove 3 is opened on the processing table 1, and a fixed fixture 2 is detachably installed in the processing groove 3; a cutting module 4 is movably arranged above the processing table 1, and a telescopic sleeve 6 covers the outside of the moving drive structure of the cutting module 4; one of the core innovations of this mechanism is that it integrates a grinding mechanism 5, which is installed behind the cutting module 4, thereby achieving seamless connection between cutting and grinding processes; specifically, the grinding mechanism 5 includes a protective shell 502, a hydraulic cylinder 501 is installed on the protective shell 502, and is used to drive the entire grinding mechanism 5 to move during operation; a friction wheel 503 is rotatably arranged at the bottom of the protective shell 502; in order to drive the friction wheel 503 to rotate, its internal transmission structure is as follows: a first motor 504 is installed on the protective shell 502. Inside the 02, one end of the transmission rod 505 is connected to the output end of the first motor 504, and the other end of the transmission rod 505 is fixedly connected to the first bevel gear 506; the rotating shaft 508 is rotatably disposed inside the protective shell 502, and the friction wheel 503 is fixedly connected to the outside of the rotating shaft 508; the second bevel gear 507 is fixedly connected to the rotating shaft 508, and through meshing with the first bevel gear 506, transmits the power of the first motor 504 to the rotating shaft 508, thereby driving the friction wheel 503 to rotate; another core innovation of this mechanism is the setting of a complete waste liquid recycling system, which includes a drainage trough 9, which is connected to the processing tank 3; a water guide trough 10 is provided on the fixed tooling 2, which is connected to the drainage trough 9, for guiding the waste liquid to collect; the inlet end of the recycling mechanism 8 is fluidly connected to the drainage trough 9, for treating and reusing the collected waste liquid.

[0025] To solve the aforementioned technical problem of resource waste, the core of the technical solution in this embodiment is that the stainless steel plate cutting and processing mechanism also includes a recycling mechanism 8, and the recycling mechanism 8 forms a fluid connection with the aforementioned drainage trough 9 through its inlet end, thereby forming a complete waste liquid recycling treatment path.

[0026] Please refer to the following carefully. Figure 3 and Figure 4 The internal structure and connection relationships of the recycling mechanism 8 are described in detail below: The recycling mechanism 8 is fixed to the inside of the support leg 7 by a support frame 805, which supports the various components of the recycling mechanism 8. The first stage of waste liquid treatment is filtration and sedimentation. A filter screen 11 is installed at the discharge port of the drainage trough 9 to initially intercept large particles. The waste liquid filtered by the filter screen 11 falls into the sedimentation tank 801, which is located below the drainage trough 9 for further settling of the waste liquid. The second stage of treatment is conveying and mixing. One end of the conveying pipe 802 is connected to the sedimentation tank 801, and the other end is connected to the mixing component 803. The mixing component 803 is the core of waste liquid reprocessing. Its specific structure is as follows: the stirring tank 8031 ​​serves as the reaction vessel, and its top is sealed and covered by a sealing cap 8033; the second motor 8034 is installed... Mounted on the sealing cover 8033, it provides power for the stirring process; the stirring rod 8032 is vertically installed inside the mixing tank 8031, and its upper end is fixedly connected to the output end of the second motor 8034 for rotating and stirring inside the tank; to replenish the waste liquid, the feeding box 8035 is fixedly connected to the sealing cover 8033 for adding the mixture into the mixing tank 8031; at the same time, to improve the mixing efficiency and prevent residue, the scraper 8036 is fixedly connected to the outside of the stirring rod 8032, and simultaneously cleans the inner wall of the mixing tank 8031 ​​when the stirring rod 8032 rotates; the regenerated coolant after being treated by the mixing component 803 finally flows into the collection box 804, which is fluidly connected to the outlet of the mixing component 803 for storing the reprocessed coolant for recycling.

[0027] Based on the above embodiments, the present invention may further include the following preferred technical solutions: As a preferred embodiment, please refer to Figure 4 In order to facilitate the replenishment of materials into the mixing tank 8031, the mixing assembly 803 also includes a feeding box 8035, which is fixedly connected to the sealing cover 8033.

[0028] As another preferred embodiment, please refer to Figure 4 In order to clean the inner wall of the mixing tank 8031 ​​during the mixing process and avoid material residue, the mixing component 803 also includes a scraper 8036, which is fixedly connected to the outside of the mixing rod 8032.

[0029] As another preferred embodiment, please refer to Figure 3 In order to store the regenerated coolant after being processed by the mixing component 803, the recovery mechanism 8 also includes a collection tank 804, which is in fluid communication with the outlet of the mixing component 803.

[0030] As another preferred embodiment, please refer to Figure 1 and Figure 3In order to provide stable support for the entire mechanism, the mechanism also includes a support leg 7, which is fixedly connected to the bottom of the processing table 1; at the same time, in order to place the recycling mechanism 8, the mechanism also includes a support frame 805, which is fixed to the inside of the support leg 7 and is used to support the recycling mechanism 8.

[0031] As another preferred embodiment, please refer to Figure 1 and Figure 2 In order to securely clamp the stainless steel sheet, the mechanism also includes a fixing fixture 2, which is detachably installed in the processing tank 3; in order to more effectively guide the waste liquid, a water guide channel 10 is also provided on the fixing fixture 2, which is connected to the drainage channel 9.

[0032] As another preferred embodiment, please refer to Figure 1 In order to protect the transmission mechanism of the cutting module 4 from the corrosion of debris and coolant, the mechanism also includes a telescopic sleeve 6, which covers the outside of the moving drive structure of the cutting module 4.

[0033] Working principle: During processing, the stainless steel sheet is first fixed on the fixture 2 on the processing table 1. The cutting module 4, which can move on the processing table 1, is then activated to cut the stainless steel sheet. During the cutting process, the telescopic sleeve 6 protects the mechanical structure that drives the cutting module 4. After cutting, the rear grinding mechanism 5 is activated to grind the stainless steel sheet. The hydraulic cylinder 501 is driven, causing its piston to extend and push the friction wheel 503 into contact with the stainless steel sheet. Then, the first motor 504 inside the protective shell 502 is driven. The first motor 504 drives... The transmission rod 505 at its output end rotates, thereby driving the first bevel gear 506 fixed at the end of the transmission rod 505. The first bevel gear 506 meshes with the second bevel gear 507, driving the second bevel gear 507 to rotate, which in turn drives the rotating shaft 508 fixed to the second bevel gear 507 to rotate. The rotating shaft 508 drives the friction wheel 503 fixed on its outer side to rotate, thereby achieving the grinding of the workpiece. By integrating the cutting and grinding processes, this utility model solves the problem of low processing efficiency caused by process separation and the need for secondary clamping in the prior art.

[0034] During cutting and grinding, the generated debris and coolant flow out through the water guide channel 10 on the fixed fixture 2, fall into the machining groove 3 with a sloping structure, and collect in the drainage groove 9; the coolant undergoes preliminary filtration through the filter screen 11 installed at the discharge port of the drainage groove 9, intercepting larger debris before falling into the sedimentation tank 801 below for further sedimentation; the settled solution enters the stirring tank 8031 ​​of the mixing component 803 through the conveying pipe 802; at this time, the second motor 8034 on the sealing cover 8033 is started, driving the stirring rod 803 fixed at its output end. 2. The mixture rotates inside the mixing tank 8031, while the feed box 8035 fixed on the sealing cover 8033 is added to the mixture to stir the solution. During stirring, the scraper 8036 fixedly connected to the outside of the stirring rod 8032 can clean the inner wall of the mixing tank 8031 ​​to avoid residue. After being processed by the mixing component 803, the solution is discharged into the collection box 804 to complete the recycling and reuse of the coolant. Through the synergistic effect of the recycling mechanism 8 and the processing system, this utility model solves the problem of ineffective coolant recycling, resource waste and increased costs in the prior art.

[0035] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A stainless steel sheet cutting mechanism, characterized in that, include: Processing table (1); A processing groove (3) is provided on the processing table (1); The cutting module (4) is movably disposed above the machining table (1); The organization also includes: A grinding mechanism (5) is installed behind the cutting module (4); the grinding mechanism (5) includes: a protective shell (502); a hydraulic cylinder (501) installed on the protective shell (502); a friction wheel (503) rotatably disposed at the bottom of the protective shell (502); a first motor (504) installed inside the protective shell (502); a transmission rod (505) with one end connected to the output end of the first motor (504); a first bevel gear (506) fixedly connected to the other end of the transmission rod (505); a rotating shaft (508) rotatably disposed inside the protective shell (502), and the friction wheel (503) fixedly connected to the outside of the rotating shaft (508); and a second bevel gear (507) fixedly connected to the rotating shaft (508), the second bevel gear (507) meshing with the first bevel gear (506); The organization also includes: Drainage channel (9) is connected to the processing channel (3); The recycling mechanism (8) is in fluid communication with the drainage trough (9).

2. The stainless steel sheet cutting mechanism according to claim 1, characterized in that, The recycling mechanism (8) includes: A sedimentation tank (801) is located below the drainage trough (9); A filter screen (11) is installed at the outlet of the drainage trough (9); Hybrid component (803); A conveying pipe (802) is provided, one end of which is connected to the sedimentation tank (801), and the other end of which is connected to the mixing component (803).

3. The stainless steel sheet cutting mechanism according to claim 2, characterized in that, The hybrid component (803) includes: Mixing tank (8031); A sealing cap (8033) is provided to seal the top of the mixing tank (8031); The second motor (8034) is mounted on the sealing cover (8033); A stirring rod (8032) is vertically installed inside the mixing tank (8031), and the upper end of the stirring rod (8032) is fixedly connected to the output end of the second motor (8034).

4. The stainless steel sheet cutting mechanism according to claim 3, characterized in that, The mixing component (803) further includes a feeding box (8035), which is fixedly connected to the sealing cover (8033).

5. The stainless steel sheet cutting mechanism according to claim 3 or 4, characterized in that, The mixing component (803) further includes a scraper (8036) fixedly connected to the outside of the stirring rod (8032).

6. The stainless steel sheet cutting mechanism according to claim 2, characterized in that, The recycling mechanism (8) further includes a collection box (804) which is in fluid communication with the outlet of the mixing component (803).

7. The stainless steel sheet cutting mechanism according to claim 1, characterized in that, The organization also includes: Support leg (7) is fixedly connected to the bottom of the processing table (1); A support frame (805) is fixed to the inside of the support leg (7), and the support frame (805) is used to support the recycling mechanism (8).

8. The stainless steel sheet cutting mechanism according to claim 1, characterized in that, The mechanism also includes a fixing fixture (2), which is detachably installed in the processing groove (3).

9. The stainless steel sheet cutting mechanism according to claim 8, characterized in that, The fixed fixture (2) is provided with a water guide groove (10), which is connected to the drainage groove (9).

10. The stainless steel sheet cutting mechanism according to claim 1, characterized in that, The mechanism further includes a telescopic sleeve (6), which covers the outside of the moving drive structure of the cutting module (4).

Images