Bowl positioning and machining apparatus
Patent Information
- Application Number
- CN202521617093.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-31
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-07-31
AI Technical Summary
[0002]现有适用于碗形工件加工的夹紧工装,结构设计不够合理,存在较大局限性,容易使碗形工件在加工夹紧过程中受力变形,引起加工尺寸、形位公差超差等较多质量问题;针对工件外壁的表面处理一般还需要多次装夹加工,存在生产效率低,定位重合精度差,影响产品加工良品率
[0019]本实用新型的定位板上设置有用于装载工件的定位槽,支撑块上的支撑面对工件的内侧壁进行抵接支撑,定位组件将工件压紧定位在定位槽上,可以对工件一次装夹就能够完成大多数加工部位内容,同时又能保证高定位精度、生产效率等,支撑块对工件的内侧壁进行抵接支撑,大大减小了加工变形量。
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Figure CN224825516U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of machining technology, and specifically to a positioning and machining device for bowl-shaped parts. Background Technology
[0002] Existing clamping fixtures for machining bowl-shaped workpieces have an unreasonable structural design and significant limitations. They are prone to deformation of the bowl-shaped workpieces during the clamping process, leading to numerous quality problems such as out-of-tolerance dimensions and geometric tolerances. Furthermore, surface treatment of the workpiece's outer wall generally requires multiple clamping operations, resulting in low production efficiency, poor positioning accuracy, and reduced product yield. Utility Model Content
[0003] The technical problem to be solved by this utility model is to provide a positioning and processing device for bowl-shaped parts that can complete most of the processing parts in one clamping of the workpiece, greatly reducing the amount of processing deformation.
[0004] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:
[0005] A bowl-shaped part positioning and processing device, comprising:
[0006] A substrate with positioning stations on it;
[0007] A positioning mechanism is provided on the positioning station. The positioning mechanism includes a positioning plate with a positioning groove that matches the workpiece. Multiple positioning components are provided around the positioning groove. The positioning components abut against the outer edge of the workpiece and are used to press and position the workpiece on the positioning groove.
[0008] A pushing mechanism is disposed on the positioning plate. The pushing mechanism and the positioning component are respectively disposed on both sides of the positioning groove. The pushing mechanism includes a support block. The support block is provided with a support surface that matches the inner sidewall of the workpiece. The support block is used to abut and support the inner sidewall of the workpiece.
[0009] In one embodiment of this utility model, a fixing component is provided around the positioning station. The fixing component includes a fixing plate with a strip groove. A fixing bolt passes through the strip groove. A fixing screw hole matching the fixing bolt is provided on the base plate. The fixing bolt passes through the strip groove and connects with the fixing screw hole to fix the positioning plate on the base plate.
[0010] In one embodiment of the present invention, a fixing groove is provided at one end of the fixing plate and a fixing inclined surface is provided at the other end. When the fixing plate fixes the positioning plate on the substrate, the fixing groove is engaged on the edge of the positioning plate and the fixing inclined surface abuts against the substrate.
[0011] In one embodiment of this utility model, the positioning groove is an annular groove, the width of the annular groove is greater than the edge thickness of the workpiece, and the inner diameter of the annular groove is the same as the inner diameter of the workpiece, so that the inner edge of the workpiece abuts against the inner wall of the annular groove. An opening is provided on the outer wall of the annular groove, and the opening is used to expose the outer edge of the workpiece.
[0012] In one embodiment of this utility model, the positioning plate and the base plate are provided with through holes, the through holes are located inside the positioning groove, and the through holes are connected to the inner cavity of the workpiece.
[0013] In one embodiment of this utility model, the positioning plate is provided with a sliding groove that matches the support block, the support block is slidably mounted on the sliding groove, the support block is provided with a limiting slot that matches the inner sidewall of the workpiece, the support block is driven to be connected to an adjustment component, and the adjustment component is used to adjust the position of the support block.
[0014] In one embodiment of the present invention, the adjusting component includes an adjusting block, the adjusting block is fixedly disposed on the positioning plate, the adjusting block is provided with an adjusting bolt, the supporting block is provided with an adjusting screw hole, and the free end of the adjusting bolt is connected to the adjusting screw hole.
[0015] In one embodiment of this utility model, the positioning component includes a pressure plate, the pressure plate is provided with a waist-shaped groove, a pressure bolt passes through the waist-shaped groove, the positioning plate is provided with a pressure screw hole, the pressure bolt passes through the waist-shaped groove and connects with the pressure screw hole, and the pressure plate is used to press and position the workpiece on the positioning groove.
[0016] In one embodiment of this utility model, a buffer pad is provided on the pressing end of the pressing plate, and an adjusting screw hole is provided on the free end of the pressing plate, and an adjusting screw is provided on the adjusting screw hole.
[0017] In one embodiment of this utility model, a spring is sleeved on the pressure screw, one end of the spring is connected to the positioning plate, and a retaining ring is provided on the other end. The spring is concentrically arranged with the pressure screw hole, and the diameter of the spring is larger than the inner diameter of the pressure screw hole. The pressure plate is provided with a plurality of annular grooves that match the retaining ring, and the retaining ring is engaged in the annular grooves.
[0018] The beneficial effects of this utility model are:
[0019] The positioning plate of this utility model is provided with a positioning groove for loading the workpiece. The support surface on the support block abuts against the inner wall of the workpiece. The positioning component presses and positions the workpiece in the positioning groove. Most of the processing parts can be completed in one clamping of the workpiece, while ensuring high positioning accuracy and production efficiency. The support block abuts against the inner wall of the workpiece, which greatly reduces the amount of processing deformation. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of a bowl-shaped part positioning and processing device according to the present invention.
[0021] Figure 2 This is a schematic diagram of the material pushing mechanism of this utility model.
[0022] Figure 3 This is a schematic diagram of the positioning component of this utility model.
[0023] The following are the labels in the diagram: 1. Base plate; 2. Positioning plate; 21. Positioning groove; 22. Opening; 23. Through hole; 3. Fixing component; 31. Fixing plate; 32. Strip groove; 33. Fixing bolt; 34. Fixing screw hole; 35. Fixing inclined surface; 4. Workpiece; 5. Positioning assembly; 51. Pressure plate; 52. Pressure bolt; 53. Pressure screw hole; 54. Waist-shaped groove; 55. Adjusting screw; 56. Spring; 57. Snap ring; 58. Ring groove; 6. Pushing mechanism; 61. Support block; 62. Support surface; 63. Limiting slot; 64. Adjusting block; 65. Adjusting bolt. Detailed Implementation
[0024] The present invention will be further described below with reference to the accompanying drawings and specific embodiments, so that those skilled in the art can better understand and implement the present invention. However, the embodiments are not intended to limit the present invention.
[0025] Reference Figure 1-3 As shown, a bowl-shaped part positioning and processing device includes:
[0026] Substrate 1, on which a positioning station is provided;
[0027] A positioning mechanism is provided on the positioning station. The positioning mechanism includes a positioning plate 2. The positioning plate 2 is provided with a positioning groove 21 that matches the workpiece 4. A plurality of positioning components 5 are provided around the positioning groove 21. The positioning components 5 abut against the outer edge of the workpiece 4. The positioning components 5 are used to press and position the workpiece 4 on the positioning groove 21.
[0028] The pushing mechanism 6 is disposed on the positioning plate 2. The pushing mechanism 6 and the positioning component 5 are respectively disposed on both sides of the positioning groove 21. The pushing mechanism 6 includes a support block 61. The support block 61 is provided with a support surface 62 that matches the inner sidewall of the workpiece 4. The support block 61 is used to abut and support the inner sidewall of the workpiece 4.
[0029] The positioning plate 2 of this utility model is provided with a positioning groove 21 for loading the workpiece 4. The support surface 62 on the support block 61 abuts against the inner wall of the workpiece 4. The positioning component 5 presses and positions the workpiece 4 in the positioning groove 21. Most of the processing parts can be completed in one clamping of the workpiece 4, while ensuring high positioning accuracy and production efficiency. The support block 61 abuts against the inner wall of the workpiece 4, which greatly reduces the amount of processing deformation.
[0030] In one embodiment of this utility model, a fixing component 3 is provided around the positioning station. The fixing component 3 includes a fixing plate 31, a strip groove 32 is provided on the fixing plate 31, a fixing bolt is provided through the strip groove 32, and a fixing screw hole 34 matching the fixing bolt is provided on the base plate 1. The fixing bolt passes through the strip groove 32 and connects with the fixing screw hole 34 to fix the positioning plate 2 on the base plate 1.
[0031] Specifically, the fixing bolt 33 passes through the strip groove 32 and connects to the fixing screw hole 34 to fix the positioning plate 2 on the base plate 1. This allows for quick positioning of the positioning plate 2, facilitating maintenance and replacement of the positioning plate 2. It is suitable for processing products of various specifications and has a wide range of applications.
[0032] In one embodiment of the present invention, a fixing groove is provided at one end of the fixing plate 31 and a fixing inclined surface 35 is provided at the other end. When the fixing plate 31 fixes the positioning plate 2 on the base plate 1, the fixing groove is engaged on the edge of the positioning plate 2 and the fixing inclined surface 35 abuts against the base plate 1.
[0033] Specifically, when the fixing plate 31 fixes the positioning plate 2 onto the base plate 1, the fixing groove is engaged on the edge of the positioning plate 2, and the fixing inclined surface 35 abuts against the base plate 1. The fixing groove is engaged on the positioning plate 2, which can prevent positional movement during the tightening process of the fixing bolts, ensuring the positional accuracy after tightening. The abutment between the fixing inclined surface 35 and the base plate 1 can increase the contact area between the fixing plate 31 and the base plate 1, ensuring the fixing effect of the positioning plate 2.
[0034] In one embodiment of the present invention, the positioning groove 21 is an annular groove, the width of the annular groove is greater than the edge thickness of the workpiece 4, and the inner diameter of the annular groove is the same as the inner diameter of the workpiece 4, so that the inner edge of the workpiece 4 abuts against the inner wall of the annular groove. An opening 22 is provided on the outer wall of the annular groove, and the opening 22 is used to expose the outer edge of the workpiece 4.
[0035] Specifically, since the inner diameter of the annular groove is the same as the inner diameter of the workpiece 4, the inner edge of the workpiece 4 abuts against the inner wall of the annular groove, which allows for quick positioning of the workpiece 4 and improves processing efficiency. At the same time, the opening 22 is used to expose the outer edge of the workpiece 4, allowing the outer wall of the workpiece 4 to be processed. Most of the processing can be completed in one clamping, thus improving processing efficiency.
[0036] In one embodiment of the present invention, the positioning plate 2 and the base plate 1 are provided with through holes 23, the through holes 23 are located inside the positioning groove 21, and the through holes 23 are connected to the inner cavity of the workpiece 4.
[0037] Specifically, the through hole 23 is located inside the positioning groove 21 and is connected to the inner cavity of the workpiece 4. Since the inner diameter of the annular groove is the same as the inner diameter of the workpiece 4, the inner edge of the workpiece 4 abuts against the inner wall of the annular groove. After processing the workpiece 4, the workpiece 4 may be unable to be removed due to processing or temperature. By blowing air through the through hole 23, the workpiece 4 can be easily separated from the positioning plate 2.
[0038] In one embodiment of the present invention, the positioning plate 2 is provided with a sliding groove that matches the support block 61, the support block 61 is slidably mounted on the sliding groove, the support block 61 is provided with a limiting slot 63 that matches the inner sidewall of the workpiece 4, the support block 61 is drivenly connected to an adjustment component, and the adjustment component is used to adjust the position of the support block 61.
[0039] Specifically, the bowl-shaped workpiece 4 is placed on the positioning plate 2, and the limiting slot 63 on the support block 61 limits the protrusions and other features inside the bowl-shaped workpiece 4, which can quickly position the workpiece 4 and also make the supporting surface 62 on it abut against the inner wall of the workpiece 4, further improving the clamping accuracy of the workpiece 4.
[0040] In one embodiment of the present invention, the adjusting component includes an adjusting block 64, which is fixedly disposed on the positioning plate 2. An adjusting bolt 65 is rotatably disposed on the adjusting block 64, and an adjusting screw hole is provided on the support block 61. The free end of the adjusting bolt 65 is connected to the adjusting screw hole.
[0041] Specifically, rotating the adjusting bolt 65 causes the adjusting screw to rotate on the adjusting screw hole, thereby pushing the support block 61 to slide on the sliding groove to a suitable position. This allows the support block 61 to effectively support the inner wall of the workpiece 4, enabling it to provide uniform support during processing, reducing vibrations during processing, and improving processing accuracy.
[0042] In one embodiment of the present invention, the positioning component 5 includes a pressure plate 51, a waist-shaped groove 54 is provided on the pressure plate 51, a pressure bolt 52 is provided through the waist-shaped groove 54, and a pressure screw hole 53 is provided on the positioning plate 2. The pressure bolt 52 passes through the waist-shaped groove 54 and is connected to the pressure screw hole 53. The pressure plate 51 is used to press and position the workpiece 4 on the positioning groove 21.
[0043] Specifically, rotating the pressure bolt 52 causes the pressure plate 51 to press and position the workpiece 4 on the positioning groove 21, ensuring uniform pressure at each positioning point, reducing other problems caused by stress changes during the processing, and enabling most processing parts to be completed in one clamping while ensuring high positioning accuracy and production efficiency.
[0044] In one embodiment of the present invention, a buffer pad is provided on the pressing end of the pressing plate 51, and an adjusting screw hole is provided on the free end of the pressing plate 51, and an adjusting screw 55 is provided on the adjusting screw hole.
[0045] Specifically, a buffer pad is provided on the pressing end of the pressure plate 51. The pressure plate 51 presses the workpiece 4, effectively ensuring the pressing effect on the workpiece 4, while avoiding scratches on the surface of the workpiece 4 and improving the processing quality of the workpiece 4. An adjusting screw hole is provided on the free end of the pressure plate 51, and an adjusting screw 55 is provided on the adjusting screw hole. The pressing end of the pressure plate 51 abuts against the edge of the workpiece 4, and the end of the adjusting screw 55 on the pressure plate 51 abuts against the positioning plate 2. This not only reduces the movement stroke of the pressure screw, but also changes the pressing posture (contact angle) between the pressing end and the workpiece 4, further ensuring positioning accuracy.
[0046] In one embodiment of this utility model, a spring 56 is sleeved on the pressure screw. One end of the spring 56 is connected to the positioning plate 2, and a retaining ring 57 is provided on the other end. The spring 56 is concentrically arranged with the pressure screw hole 53, and the diameter of the spring 56 is larger than the inner diameter of the pressure screw hole 53. The pressure plate 51 is provided with a plurality of annular grooves that match the retaining ring 57, and the retaining ring 57 is engaged in the annular grooves.
[0047] Specifically, a spring 56 is fitted onto the pressure screw. One end of the spring 56 is connected to the positioning plate 2, and the other end is fitted with a retaining ring 57. Under the reaction force of the spring 56, when the pressure screw is released, the pressure plate 51 can be moved away from the workpiece 4, effectively avoiding interference between the pressure plate 51 and the workpiece 4 during unloading. The diameter of the spring 56 is larger than the inner diameter of the pressure screw hole 53. The retaining ring 57 is engaged in the annular groove, ensuring that after the pressure screw is completely disengaged from the pressure screw hole 53, the pressure plate 51 remains on the positioning plate 2. The workpiece 4 is clamped again. At the same time, the spring 56 has a certain bending property. The pressure plate 51 can be moved away from the workpiece 4 by bending the spring 56 or rotating the pressure plate 51, which makes it easier to unload the workpiece 4. The pressure plate 51 is provided with a number of ring grooves 58 that match the retaining ring 57. The appropriate pressure position can be selected according to the clamping position of different workpieces 4, so that the pressure end of the pressure plate 51 matches the edge of the workpiece 4, which further improves the accuracy of repeated clamping and improves the clamping consistency of each workpiece 4.
[0048] Usage process
[0049] Rotating the adjusting bolt 65 causes the adjusting screw to rotate in the adjusting screw hole, thereby pushing the support block 61 to slide in the sliding groove to a suitable position, placing the bowl-shaped workpiece 4 on the positioning plate 2. Since the inner diameter of the annular groove is the same as the inner diameter of the workpiece 4, the inner edge of the workpiece 4 abuts against the inner wall of the annular groove. At the same time, the limiting slot 63 on the support block 61 limits the protrusions and other features inside the bowl-shaped workpiece 4, and the supporting surface 62 on it abuts against the inner wall of the workpiece 4. Then, the multiple positioning components 5 arranged around the positioning groove 21 lock and fix the workpiece 4 to the positioning plate. 2. Rotate the pressure bolt 52 to tighten it with the pressure screw hole 53, causing the pressure end on the pressure plate 51 to abut against the edge of the workpiece 4. At the same time, the end of the adjusting screw 55 on the pressure plate 51 abuts against the positioning plate 2 until each positioning component 5 fixes the position of the workpiece 4. The contact surface when pressing the bowl-shaped workpiece 4 is small, and the obstruction of the bowl-shaped part is small. Most of the processing parts can be completed in one clamping of the bowl-shaped workpiece 4, while ensuring high positioning accuracy and production efficiency. The support block 61 abuts against the inner wall of the workpiece 4, which greatly reduces the amount of processing deformation.
[0050] The above-described embodiments are merely preferred embodiments provided to fully illustrate the present invention, and the scope of protection of the present invention is not limited thereto. Equivalent substitutions or modifications made by those skilled in the art based on the present invention are all within the scope of protection of the present invention. The scope of protection of the present invention is defined by the claims.
Claims
1. A positioning and processing device for bowl-shaped parts, characterized in that, include: A substrate with positioning stations on it; A positioning mechanism is provided on the positioning station. The positioning mechanism includes a positioning plate with a positioning groove that matches the workpiece. Multiple positioning components are provided around the positioning groove. The positioning components abut against the outer edge of the workpiece and are used to press and position the workpiece on the positioning groove. A pushing mechanism is disposed on the positioning plate. The pushing mechanism and the positioning component are respectively disposed on both sides of the positioning groove. The pushing mechanism includes a support block. The support block is provided with a support surface that matches the inner sidewall of the workpiece. The support block is used to abut and support the inner sidewall of the workpiece.
2. The bowl-shaped part positioning and processing device as described in claim 1, characterized in that, The positioning station is surrounded by fixing components, including a fixing plate with a strip groove. A fixing bolt passes through the strip groove. The base plate has fixing screw holes that match the fixing bolts. The fixing bolts pass through the strip groove and connect with the fixing screw holes to fix the positioning plate to the base plate.
3. The bowl-shaped part positioning and processing device as described in claim 2, characterized in that, One end of the fixing plate is provided with a fixing groove, and the other end is provided with a fixing slope. When the fixing plate fixes the positioning plate on the base plate, the fixing groove is engaged on the edge of the positioning plate, and the fixing slope abuts against the base plate.
4. The bowl-shaped part positioning and processing device as described in claim 1, characterized in that, The positioning groove is an annular groove. The width of the annular groove is greater than the edge thickness of the workpiece, and the inner diameter of the annular groove is the same as the inner diameter of the workpiece, so that the inner edge of the workpiece abuts against the inner wall of the annular groove. An opening is provided on the outer wall of the annular groove to allow the outer edge of the workpiece to protrude.
5. The bowl-shaped part positioning and processing device as described in claim 1, characterized in that, The positioning plate and the base plate are provided with through holes, which are located inside the positioning groove and are connected to the inner cavity of the workpiece.
6. The bowl-shaped part positioning and processing device as described in claim 1, characterized in that, The positioning plate is provided with a sliding groove that matches the support block. The support block is slidably mounted on the sliding groove. The support block is provided with a limiting slot that matches the inner sidewall of the workpiece. The support block is driven to be connected to an adjustment component, which is used to adjust the position of the support block.
7. The bowl-shaped part positioning and processing device as described in claim 6, characterized in that, The adjustment component includes an adjustment block, which is fixedly mounted on the positioning plate. An adjustment bolt is rotated on the adjustment block, and an adjustment screw hole is provided on the support block. The free end of the adjustment bolt is connected to the adjustment screw hole.
8. The bowl-shaped part positioning and processing device as described in claim 1, characterized in that, The positioning assembly includes a pressure plate with a waist-shaped groove. A pressure bolt passes through the waist-shaped groove. The positioning plate has a pressure screw hole. The pressure bolt passes through the waist-shaped groove and connects with the pressure screw hole. The pressure plate is used to press and position the workpiece on the positioning groove.
9. The bowl-shaped part positioning and processing device as described in claim 8, characterized in that, A buffer pad is provided on the pressing end of the pressure plate, and an adjusting screw hole is provided on the free end of the pressure plate, with an adjusting screw provided on the adjusting screw hole.
10. The bowl-shaped part positioning and processing device as described in claim 8, characterized in that, A spring is fitted on the pressure bolt. One end of the spring is connected to the positioning plate, and a retaining ring is provided on the other end. The spring is concentric with the pressure bolt hole, and the diameter of the spring is larger than the inner diameter of the pressure bolt hole. The pressure plate is provided with multiple annular grooves that match the retaining ring, and the retaining ring is engaged in the annular grooves.