A clamping and fixing mechanism for flange reaming machine

Abstract

The utility model discloses a kind of clamping and fixing mechanisms for flange reamer, it is related to flange reamer technical field, including mounting plate and moving assembly;Mounting plate: upside is fixed with fixed disc, the lower side of mounting plate is fixed with support, the middle part of mounting plate upside is equipped with extrusion assembly, the inside of fixed disc is located extrusion assembly, the right side edge of mounting plate is equipped with rotating assembly, rotating assembly is connected with extrusion assembly, the left side edge of mounting plate is equipped with pulling assembly;Moving assembly: include bar slide, slider, slide bar and spring, the inside of fixed disc is equipped with the bar slide of uniform distribution, the inside of bar slide is slidably connected with slider, the circumferential surface of fixed disc is equipped with the slide hole of uniform distribution, can realize stable, reliable multi-point synchronous clamping, effectively prevent flange from deviating in reaming process, to improve processing accuracy and success rate.

Description

Technical Field

[0001] This utility model relates to the field of flange reamers, and in particular to a clamping and fixing mechanism for flange reamers. Background Technology

[0002] In the existing technology, a flange, also called a flange disc or flange, is a part used to connect shafts to each other and to connect pipe ends. There are also flanges used on equipment inlets and outlets for connecting two pieces of equipment, such as reducer flanges. A flange connection or flange joint refers to a detachable connection consisting of a flange, a gasket, and bolts connected together as a combined sealing structure. A pipe flange refers to a flange used for piping in a pipeline system. When used on equipment, it refers to the inlet and outlet flanges of the equipment. Flanges have holes, bolts are used to tightly connect two flanges, and a gasket is used to seal between the flanges. Flanges are divided into threaded flanges, welded flanges, and clamp flanges. A hole expander, also known as a ring rolling mill, is an advanced piece of equipment for processing ring forgings. It is widely used in the production of ring parts in industries such as bearings, engineering machinery, petrochemicals, aerospace, and power generation. Flanges require a reamer for enlarging during processing. Currently, most reamers use simple fixing mechanisms to secure flanges, which can easily cause flange displacement and reaming failure, thus failing to meet the requirements for flange reaming. Therefore, we propose a clamping and fixing mechanism for flange reamers. Utility Model Content

[0003] The technical problem to be solved by this utility model is to overcome the existing defects and provide a clamping and fixing mechanism for a flange reaming machine, which can achieve stable and reliable multi-point synchronous clamping, effectively prevent the flange from shifting during the reaming process, thereby improving the processing accuracy and success rate, and can effectively solve the problems in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a clamping and fixing mechanism for a flange reaming machine, comprising a mounting plate and a moving assembly; Mounting plate: A fixing plate is fixed on the upper side, a bracket is fixed on the lower side of the mounting plate, an extrusion assembly is installed in the middle of the upper side of the mounting plate, the fixing plate is located inside the extrusion assembly, a rotating assembly is installed on the right side of the mounting plate, the rotating assembly is connected to the extrusion assembly, and a pulling assembly is installed on the left side of the mounting plate. The moving component includes a strip groove, a slider, a slide rod, and a spring. The fixed disk has evenly distributed strip grooves inside, and a slider is slidably connected inside each strip groove. The fixed disk has evenly distributed sliding holes on its circumference, which communicate with the strip grooves. A slide rod is slidably connected inside each sliding hole and fixed to the side of the corresponding slider. A spring is fitted onto the circumference of the slide rod, with one end fixed to the side of the slider and the other end fixed inside the strip groove. A fixing component is installed in the middle of the slider, and this fixing component is connected to a pulling component. By setting the moving component, all the L-shaped fixing strips are moved to fix the flange.

[0005] Furthermore, the extrusion assembly includes a rotating ring and extrusion blocks. The rotating ring is rotatably connected to the upper side of the mounting plate. The extrusion blocks are fixed inside the rotating ring and are evenly distributed. The extrusion blocks are in contact with the corresponding slide rods. By setting the extrusion assembly, all the slide rods are extruded and moved.

[0006] Furthermore, the rotating assembly includes a gear ring, a mounting bracket, a motor, gears, and a protective shell. The gear ring is fixed on the circumferential surface of the rotating ring. The mounting bracket is fixed on the lower side of the mounting plate. The motor is installed inside the mounting bracket. A gear is fixed on the output shaft of the motor. The gear meshes with the gear ring. The protective shell is fixed on the upper side of the mounting plate. An opening is provided on the upper side of the protective shell. The rotating ring is located inside the opening. Both the gear and the gear ring are located inside the protective shell. The input end of the motor is electrically connected to the output end of an external control switch group. The rotating assembly drives the rotating ring to rotate.

[0007] Furthermore, the fixing component includes an L-shaped fixing strip, an anti-slip plate, and a limiting block. The upper end of the fixing plate has evenly distributed strip-shaped openings that communicate with strip-shaped grooves. The upper side of the slider has a square hole, and the L-shaped fixing strip is slidably connected inside the square hole. Anti-slip plates are fixed to the upper side of the slider and the upper side inside the L-shaped fixing strip. A limiting block is fixed to the lower side of the L-shaped fixing strip. The fixing component is used to fix the flange that needs to be enlarged.

[0008] Furthermore, the pulling assembly includes a hydraulic rod, a connecting strip, a connecting plate, and guide ports. A hydraulic rod is installed on the left end of the upper side of the mounting plate. A connecting strip is fixed on the telescopic arm of the hydraulic rod. A connecting plate is fixed on the right end of the upper side of the connecting strip. The upper end of the connecting plate has evenly distributed guide ports. The L-shaped fixing strips are slidably connected inside the corresponding guide ports. The input end of the hydraulic rod is electrically connected to the output end of an external control switch group. By setting the pulling assembly, all the L-shaped fixing strips are driven to move downward.

[0009] Furthermore, the fixed plate has a mounting hole in the middle, a support plate is fixed inside the mounting hole, and an anti-slip plate is fixed at the upper end of the support plate. The stability of the placed flange is improved by setting the anti-slip plate.

[0010] Compared with the prior art, the beneficial effects of this utility model are as follows: This clamping and fixing mechanism for flange reaming machines has the following advantages: Through the coordinated action of the moving and pressing components, the slider can drive the fixed component to automatically adjust its position, thereby adapting to flanges of different sizes. This ensures that the flange is clamped evenly and firmly during the reaming process, effectively preventing offset during processing and improving the accuracy and success rate of reaming. The coordinated design of the rotating and pulling components enables rapid application and release of clamping force, simplifying the operation process and reducing the intensity of manual intervention. At the same time, the anti-slip plate and anti-slip plate further enhance the stability of clamping and improve the overall processing efficiency. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the front structure of this utility model.

[0012] Figure 2 This is a schematic diagram of the fixed component structure of this utility model.

[0013] Figure 3 This is a schematic diagram of the rotating component structure of this utility model.

[0014] Explanation of reference numerals in the attached figures: 1. Mounting plate; 2. Fixed plate; 3. Moving assembly; 31. Strip groove; 32. Slider; 33. Slide rod; 34. Spring; 4. Extrusion assembly; 41. Rotary ring; 42. Extrusion block; 5. Rotating assembly; 51. Gear ring; 52. Mounting bracket; 53. Motor; 54. Gear; 55. Protective shell; 6. Fixing assembly; 61. L-shaped fixing strip; 62. Anti-slip plate; 63. Limiting block; 7. Pulling assembly; 71. Hydraulic rod; 72. Connecting strip; 73. Connecting plate; 74. Guide port; 8. Support plate; 9. Anti-slip plate; 10. Bracket. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0016] Please see Figure 1-3This embodiment provides a technical solution: a clamping and fixing mechanism for a flange reamer, including a mounting plate 1 and a moving component 3; Mounting plate 1: A fixing plate 2 is fixed on the upper side, and a bracket 10 is fixed on the lower side of the mounting plate 1. An extrusion assembly 4 is installed in the middle of the upper side of the mounting plate 1. The fixing plate 2 is located inside the extrusion assembly 4. A rotating assembly 5 is installed on the right side of the mounting plate 1 and is connected to the extrusion assembly 4. A pulling assembly 7 is installed on the left side of the mounting plate 1. The extrusion assembly 4 includes a rotating ring 41 and an extrusion block 42. The rotating ring 41 is rotatably connected to the upper side of the mounting plate 1. The extrusion blocks 42 are evenly distributed and fixed inside the rotating ring 41. The extrusion blocks 42 are in contact with the corresponding slide rod 33. The rotating assembly 5 includes a gear ring 51, a mounting bracket 52, a motor 53, a gear 54, and a protective shell 55. The gear ring 51 is fixed on the circumferential surface of the rotating ring 41. The mounting bracket 52 is fixed on the lower side of the mounting plate 1. The motor 53 is installed inside the mounting bracket 52. A gear 54 is fixed on the output shaft of the motor 53 and meshes with the gear ring 51. The upper side of the mounting plate 1 A protective shell 55 is fixed, with an opening on the upper side of the protective shell 55. The rotating ring 41 is located inside the opening. The gear 54 and gear ring 51 are both located inside the protective shell 55. The input end of the motor 53 is electrically connected to the output end of an external control switch group. The pulling assembly 7 includes a hydraulic rod 71, a connecting strip 72, a connecting plate 73, and a guide port 74. The hydraulic rod 71 is installed on the left end of the upper side of the mounting plate 1. The connecting strip 72 is fixed on the telescopic arm of the hydraulic rod 71. The connecting plate 73 is fixed on the right end of the upper side of the connecting strip 72. The upper end of the connecting plate 73 has evenly distributed guide ports 74. The L-shaped fixing strip 61 is slidably connected inside the corresponding guide port 74. The input end of the hydraulic rod 71 is electrically connected to the output end of an external control switch group. By setting the pulling assembly 7, all the L-shaped fixing strips 61 are driven to move downward. By setting the rotating assembly 5, the rotating ring 41 is driven to rotate. By setting the squeezing assembly 4, all the sliding rods 33 are squeezed to move. The moving component 3 includes a strip groove 31, a slider 32, a slide rod 33, and a spring 34. The fixed disk 2 has evenly distributed strip grooves 31 inside, and the slider 32 is slidably connected inside the strip grooves 31. Evenly distributed sliding holes are formed on the circumference of the fixed disk 2, communicating with the strip grooves 31. A slide rod 33 is slidably connected inside the sliding holes, and is fixed to the side of the corresponding slider 32. A spring 34 is fitted onto the circumference of the slide rod 33, with one end fixed to the side of the slider 32 and the other end fixed inside the strip groove 31. A fixing component 6 is installed in the middle of the slider 32. The fixing component 6 is connected to the pulling component 7. The fixing component 6 includes an L-shaped fixing strip 61, an anti-slip plate 62, and a limiting block 63. The upper end of the fixing plate 2 has evenly distributed strip-shaped openings that communicate with the strip-shaped groove 31. The upper side of the slider 32 has a square hole, and the L-shaped fixing strip 61 is slidably connected inside the square hole. The anti-slip plate 62 is fixed on the upper side of the slider 32 and the upper side inside the L-shaped fixing strip 61. The limiting block 63 is fixed on the lower side of the L-shaped fixing strip 61. The flange that needs to be enlarged is fixed by setting the fixing component 6. The flange is fixed by setting the moving component 3 to move all the L-shaped fixing strips 61.

[0017] The fixed plate 2 has a mounting hole in the middle, and a support plate 8 is fixed inside the mounting hole. An anti-slip plate 9 is fixed at the upper end of the support plate 8. The stability of the placed flange is improved by setting the anti-slip plate 9.

[0018] The working principle of the clamping and fixing mechanism for a flange reaming machine provided by this utility model is as follows: When it is necessary to clamp the flange, the flange is first placed on the anti-slip plate 9 above the fixing plate 2. The anti-slip plate 9 increases friction to improve stability. Then, the motor 53 in the rotating assembly 5 is started. The motor 53 drives the gear 54 to rotate. The gear 54 meshes with the gear ring 51, thereby driving the rotating ring 41 to rotate on the mounting plate 1. The pressing block 42 inside the rotating ring 41 rotates accordingly and gradually presses the slide rod 33 in the moving assembly 3. The slide rod 33 is fixed on the slider 32. The slider 32 slides in the strip groove 31. The spring 34 is compressed, and the slider 32 moves. When the anti-slip plate 62 on the slider 32 is in contact with the outer edge of the flange, the flange can be initially fixed. Then, the hydraulic rod 71 in the pulling assembly 7 is activated. The telescopic arm of the hydraulic rod 71 pushes the connecting plate 73 downward through the connecting bar 72. The guide port 74 on the connecting plate 73 guides the L-shaped fixing bar 61 to slide downward along the axis. The limit block 63 restricts the stroke, so that the L-shaped fixing bar 61 presses the flange from above to achieve axial fixation. During the hole enlargement process, the radial and axial clamping forces work together to prevent the flange from shifting and ensure the hole enlargement accuracy. After the hole enlargement is completed, the hydraulic rod 71 resets, drives the L-shaped fixing bar 61 to rise, the motor 53 reverses, the pressing block 42 disengages from the slide bar 33, the spring 34 pushes the slider 32 and the slide bar 33 to reset, the L-shaped fixing bar 61 is radially loosened, and the flange can be removed. Throughout the process, the components work together to achieve reliable clamping through mechanical and hydraulic control.

[0019] It is worth noting that the external control switch group disclosed in the above embodiments is equipped with buttons that correspond one-to-one with the motor 53 and the hydraulic rod 71. The motor 53 and the hydraulic rod 71 can be freely configured according to the actual situation. The external control switch group controls the operation of the motor 53 and the hydraulic rod 71 using methods commonly used in the prior art.

[0020] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A clamping and fixing mechanism for a flange reamer, characterized in that: Includes mounting plate (1) and moving component (3); Mounting plate (1): A fixing plate (2) is fixed on the upper side, a bracket (10) is fixed on the lower side of the mounting plate (1), an extrusion assembly (4) is installed in the middle of the upper side of the mounting plate (1), the fixing plate (2) is located inside the extrusion assembly (4), a rotating assembly (5) is installed on the right side of the mounting plate (1), the rotating assembly (5) is connected to the extrusion assembly (4), and a pulling assembly (7) is installed on the left side of the mounting plate (1). The moving component (3) includes a strip groove (31), a slider (32), a slide rod (33), and a spring (34). The fixed disk (2) has a uniformly distributed strip groove (31) inside. The slider (32) is slidably connected inside the strip groove (31). The fixed disk (2) has a uniformly distributed sliding hole on its circumferential surface. The sliding hole communicates with the strip groove (31). The slide rod (33) is slidably connected inside the sliding hole. The slide rod (33) is fixed on the side of the corresponding slider (32). The spring (34) is sleeved on the circumferential surface of the slide rod (33). One end of the spring (34) is fixed on the side of the slider (32). The other end of the spring (34) is fixed inside the strip groove (31). A fixing component (6) is installed in the middle of the slider (32). The fixing component (6) is connected to the pulling component (7).

2. The clamping and fixing mechanism for a flange reamer according to claim 1, characterized in that: The extrusion assembly (4) includes a rotating ring (41) and an extrusion block (42). The rotating ring (41) is rotatably connected to the upper side of the mounting plate (1). The extrusion blocks (42) are evenly distributed inside the rotating ring (41). The extrusion blocks (42) are in contact with the corresponding slide rod (33).

3. The clamping and fixing mechanism for a flange reamer according to claim 2, characterized in that: The rotating assembly (5) includes a gear ring (51), a mounting bracket (52), a motor (53), a gear (54), and a protective shell (55). The gear ring (51) is fixed on the circumferential surface of the rotating ring (41). The mounting bracket (52) is fixed on the lower side of the mounting plate (1). The motor (53) is installed inside the mounting bracket (52). The gear (54) is fixed on the output shaft of the motor (53). The gear (54) meshes with the gear ring (51). The protective shell (55) is fixed on the upper side of the mounting plate (1). An opening is provided on the upper side of the protective shell (55). The rotating ring (41) is located inside the opening. The gear (54) and the gear ring (51) are both located inside the protective shell (55). The input end of the motor (53) is electrically connected to the output end of an external control switch group.

4. The clamping and fixing mechanism for a flange reamer according to claim 1, characterized in that: The fixing component (6) includes an L-shaped fixing strip (61), an anti-slip plate (62), and a limiting block (63). The upper end of the fixing plate (2) is provided with evenly distributed strip-shaped openings, which are connected to the strip-shaped groove (31). The upper side of the slider (32) is provided with a square hole, and the L-shaped fixing strip (61) is slidably connected inside the square hole. The upper right side and the upper inside of the L-shaped fixing strip (61) are both fixed with anti-slip plates (62), and the lower side of the L-shaped fixing strip (61) is fixed with a limiting block (63).

5. The clamping and fixing mechanism for a flange reamer according to claim 4, characterized in that: The tensioning assembly (7) includes a hydraulic rod (71), a connecting strip (72), a connecting plate (73), and a guide port (74). The hydraulic rod (71) is installed on the left side of the upper side of the mounting plate (1). The connecting strip (72) is fixed on the telescopic arm of the hydraulic rod (71). The connecting plate (73) is fixed on the right side of the upper side of the connecting strip (72). The upper end of the connecting plate (73) is provided with evenly distributed guide ports (74). The L-shaped fixing strip (61) is slidably connected to the inside of the corresponding guide port (74). The input end of the hydraulic rod (71) is electrically connected to the output end of an external control switch group.

6. The clamping and fixing mechanism for a flange reamer according to claim 1, characterized in that: The fixing plate (2) has an installation hole in the middle, and a support plate (8) is fixed inside the installation hole. An anti-slip plate (9) is fixed at the upper end of the support plate (8).

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