A machining apparatus for elongate parts

Abstract

The utility model discloses a processing equipment suitable for slender part, include: integrated bed body, bed saddle, stand, horizontal main shaft, workstation, rear side spiral chip cleaner, front side spiral chip cleaner, mill scale conveyer, cooling water tank, gather scrap trolley, electric box, tank chain, tool magazine, sliding device, drive arrangement, linkage door, operation box, closed big cover and pipeline rail, the utility model discloses the workstation both sides of processing equipment are equipped with foundry water guide groove, and there is cavity and extends to the front side chip removal groove in the middle, and the cavity is inclined plane design, and the iron scrap is easy to clean, and the upper can be configured automatic flushing shower nozzle, reduces manual operation, the integrated bed body stable structure, and the workstation is integrated as a whole, and the precision keeping property is good, the workstation top and front side are equipped with linkage door, and the limited space realizes big door space, and the workpiece can be hoisted from the front or top, and can be configured automatic door and go up and down material and chuck of robot, and the degree of automation is high.

Description

Technical Field

[0001] This utility model belongs to the field of mechanical equipment, specifically relating to a processing equipment suitable for slender parts, and is suitable for processing slender plate-shaped parts. Background Technology

[0002] For machining slender parts, gantry machining centers are typically used. However, the size of slender parts leads to wasted table space, a large distance between the crossbeam and the workpiece, and the need for the ram to extend a considerable distance. Furthermore, the gantry occupies a large area. If side machining is required, an angled head must be used, resulting in high maintenance costs. Some custom side milling machines currently have a separate bed and worktable structure, with the worktable directly on the ground and simple sheet metal protection. However, this presents the following problems: 1. The separate worktable and bed design leads to unstable accuracy, requiring periodic adjustments; 2. The open-style cover allows for unprotected metal shavings to fly, requiring manual cleaning; 3. The ground-mounted track has no protection, making the pipelines prone to wear. Utility Model Content

[0003] Purpose of the utility model: In order to overcome the shortcomings of the prior art, this utility model provides a processing equipment suitable for slender parts.

[0004] Technical solution: A processing equipment suitable for slender parts, comprising: an integrated bed, saddle, column, horizontal spindle, worktable, rear spiral chip conveyor, front spiral chip conveyor, chip conveyor, cooling water tank, chip collection trolley, electrical box, tank chain, tool magazine, sliding device, drive device, linkage door, control box, enclosed cover and pipeline enclosure;

[0005] The integrated bed is floor-mounted, and the worktable is connected to the integrated bed by bolts or cast as one piece. The integrated bed is equipped with a front spiral chip conveyor and a rear spiral chip conveyor on both sides.

[0006] The saddle moves left and right in the X direction on the integrated bed, the column moves forward and backward in the Z direction on the saddle, and the horizontal spindle moves up and down in the Y direction on the column. The X, Y and Z movements are achieved by sliding devices and driving devices in each axis, respectively.

[0007] The chip conveyor is located on one side of the integrated bed and is integrated with the cooling water tank. The chip collection trolley is located at the tail of the chip conveyor. When the chips fall into the spiral groove, they are conveyed to the chip conveyor by the chip conveyor and discharged from the head to the chip collection trolley.

[0008] The electrical box is located on the outside of the sheet metal of the processing equipment; the tank chain is located above the processing equipment, and the outer pipe is guided and protected by the top tank chain, and enters the pipe fence on the rear side of the saddle. The pipe fence is fixed on the rear side of the saddle and moves with the saddle. The pipe is suspended to the horizontal spindle component.

[0009] The tool magazine is located on the left side of the bed saddle;

[0010] The integrated bed is equipped with a large enclosed cover, which has a linkage door and an operation box for safe command and operation by the staff. When the linkage door is opened, the worktable area is open, and workers or robots can load, unload and clamp workpieces. The tool magazine automatically retrieves tools, and the horizontal spindle moves in the X, Y and Z directions under the follow action of the saddle and column to complete the milling, drilling or tapping process on one side of the workpiece.

[0011] As an optimization: the column is a symmetrical, centrally suspended structure.

[0012] As an optimization: the horizontal spindle can be a vertical spindle, and the spindle assembly can be replaced according to the workpiece machining characteristics.

[0013] As an optimization: the horizontal spindle can spray cutting fluid to cool the workpiece, and the cutting fluid is provided by a cooling water tank.

[0014] As an optimization: the tool magazine is a disc tool magazine or a chain tool magazine.

[0015] As an optimization: the sliding device is a linear rail or a rigid rail.

[0016] As an optimization: the drive device is a lead screw drive or a gear and rack drive.

[0017] Beneficial effects: The specific advantages of this utility model are as follows:

[0018] 1. The processing equipment of this utility model has casting water guide grooves on both sides of the workbench, and a hole in the middle extending to the front chip discharge groove. The hole is designed with a slope to facilitate the cleaning of iron filings. An automatic water spray head can be installed above to reduce manual operation.

[0019] 2. The integrated bed structure of the processing equipment of this utility model is stable and integrated with the worktable, ensuring good precision retention.

[0020] 3. The processing equipment of this utility model is equipped with a linkage door above the worktable and on the front side, realizing a large opening space in a limited space. Workpieces can be hoisted from the front or the top. Automatic doors can be configured for robot loading, unloading and clamping, resulting in a high degree of automation.

[0021] 4. The tank chain of the processing equipment of this utility model is located above the equipment space, away from the main processing area, with no chip accumulation, effectively improving the service life of the pipeline.

[0022] 5. The processing equipment of this utility model has a small footprint, a fully enclosed large cover, no iron filings splashing and no cutting fluid pollution, and screw conveyors on both sides, resulting in high chip removal efficiency. Attached Figure Description

[0023] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;

[0024] Figure 2 This is a top view of the structure of this utility model;

[0025] Figure 3 This is a schematic diagram of the external structure of this utility model;

[0026] Figure 4 This is the utility model Figure 3 Front view structural diagram;

[0027] Figure 5 This is the utility model Figure 3 A schematic diagram of the side view structure;

[0028] Figure 6 This is the utility model Figure 3 A top-view structural diagram;

[0029] The components are: 1-integrated bed; 2-saddle; 3-column; 4-horizontal spindle; 5-worktable; 6-1 rear spiral chip conveyor; 6-2 front spiral chip conveyor; 7-chip conveyor; 8-cooling water tank; 9-chip collection trolley; 10-electrical box; 11-tank chain; 12-tool magazine; 13-sliding device; 14-drive device; 15-linkage door; 16-operation box; 17-enclosed cover; 18-pipeline enclosure. Detailed Implementation

[0030] Example

[0031] like Figure 1-6 As shown, a machining equipment suitable for slender parts includes: an integrated bed 1, a saddle 2, a column 3, a horizontal spindle 4, a worktable 5, a rear spiral chip conveyor 6-1, a front spiral chip conveyor 6-2, a chip conveyor 7, a cooling water tank 8, a chip collection trolley 9, an electrical box 10, a tank chain 11, a tool magazine 12, a sliding device 13, a drive device 14, a linkage door 15, an operation box 16, a large enclosed cover 17, and a pipeline enclosure 18.

[0032] The integrated bed 1 is placed on the ground, and the worktable 5 is connected to the integrated bed 1 by bolts or by casting. The integrated bed 1 is provided with a front spiral chip conveyor 6-2 and a rear spiral chip conveyor 6-1 on both sides.

[0033] The saddle 2 moves left and right in the X direction on the integrated bed 1, the column 3 moves forward and backward in the Z direction on the saddle 2, and the horizontal spindle 4 moves up and down in the Y direction on the column 3. The column 3 has a symmetrical center-mounted structure. The X, Y and Z direction movements are realized by the sliding device 13 and the driving device 14 of each axis, respectively.

[0034] The chip conveyor 7 is located on one side of the integrated bed 1 and is integrated with the cooling water tank 8. The chip collection trolley 9 is located at the tail of the chip conveyor 7.

[0035] The electrical box 10 is located on the outside of the sheet metal of the processing equipment; the tank chain 11 is located above the processing equipment, and the outer pipe is guided and protected by the top tank chain 11, and enters the pipe fence 18 on the rear side of the saddle 2. The pipe fence 18 is fixed on the rear side of the saddle 2 and moves with the saddle 2. The pipe is suspended to the horizontal spindle 4 component.

[0036] The tool magazine 12 is located on the left side of the saddle 2.

[0037] The integrated bed 1 is equipped with a large enclosed cover 17, which has a linkage door 15 and an operation box 16 for safe command and operation by the staff. When the linkage door 15 is opened, the area above the worktable 5 is open, and workers or robots can load, unload, and clamp workpieces. The tool magazine 12 automatically retrieves tools. The horizontal spindle 4 moves in the X, Y, and Z directions under the action of the saddle 2 and the column 3 to complete single-sided milling, drilling, or tapping of the workpiece. When the chips fall into the spiral groove, they are conveyed to the chip conveyor 7 by the chip conveyor 6 and discharged from the head to the chip collection trolley 9. At the same time, the horizontal spindle 4 can spray cutting fluid to cool the workpiece. The cutting fluid is provided by the cooling water tank 8.

[0038] In this embodiment, the horizontal spindle 4 can be a vertical spindle, and the spindle assembly can be changed according to the workpiece processing characteristics; the tool magazine 12 can be a disc tool magazine or a chain tool magazine; the sliding device 13 can be a linear guide or a rigid guide; the drive device 14 can be a lead screw drive or a gear and rack drive.

[0039] The processing equipment of this utility model has casting water guide grooves on both sides of the worktable, with a cavity in the middle extending to the front chip removal groove. The cavity is designed with a slope for easy cleaning of iron chips. An automatic water spray head can be installed above to reduce manual operation. The integrated bed structure is stable and integrated with the worktable, ensuring good precision. There are linkage doors above and on the front of the worktable, realizing a large opening space in a limited space. Workpieces can be hoisted from the front or top. An automatic door can be configured for robotic loading, unloading, and clamping, resulting in a high degree of automation. The tank chain is located above the equipment space, away from the main processing area, preventing chip accumulation and effectively improving the service life of the pipeline. The processing equipment has a small footprint, a fully enclosed large cover, and no iron chip splashing or cutting fluid contamination. The screw conveyors on both sides provide high chip removal efficiency.

[0040] The foregoing description clearly and completely illustrates the technical solutions in the embodiments of this utility model, enabling those skilled in the art to better understand the advantages and features of this utility model, thereby providing a clearer definition of the scope of protection of this utility model. The embodiments described in this utility model are merely some embodiments of this utility model, not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

Claims

1. A processing device suitable for slender parts, characterized in that: include: Integrated bed (1), saddle (2), column (3), horizontal spindle (4), worktable (5), rear spiral chip conveyor (6-1), front spiral chip conveyor (6-2), chip conveyor (7), cooling water tank (8), chip collection trolley (9), electrical box (10), tank chain (11), tool magazine (12), sliding device (13), drive device (14), linkage door (15), control box (16), enclosed cover (17) and pipeline enclosure (18); The integrated bed (1) is placed on the ground, and the worktable (5) is connected to the integrated bed (1) by bolts or cast as one piece. The integrated bed (1) is provided with a front spiral chip conveyor (6-2) and a rear spiral chip conveyor (6-1) on both sides respectively. The saddle (2) moves left and right in the X direction on the integrated bed (1), the column (3) moves forward and backward in the Z direction on the saddle (2), and the horizontal spindle (4) moves up and down in the Y direction on the column (3). The X, Y and Z directions are moved by sliding devices (13) and driving devices (14) in each axis, respectively. The chip conveyor (7) is located on one side of the integrated bed (1) and is integrated with the cooling water tank (8). The chip collection trolley (9) is located at the tail of the chip conveyor (7). When the chips fall into the spiral groove, they are conveyed to the chip conveyor (7) by the chip conveyor (6) and discharged from the head to the chip collection trolley (9). The electrical box (10) is located outside the sheet metal of the processing equipment; the tank chain (11) is located above the processing equipment. The outer pipe is guided and protected by the top tank chain (11) and enters the pipe fence (18) behind the saddle (2). The pipe fence (18) is fixed to the rear side of the saddle (2) and moves with the saddle (2). The pipe is suspended to the horizontal spindle (4) component. The tool magazine (12) is located on the left side of the saddle (2); The integrated bed (1) is equipped with a closed cover (17), and the closed cover (17) has a linkage door (15) and an operation box (16) to facilitate safe command and operation by the staff. When the linkage door (15) is opened, the area above the worktable (5) is open, and the worker or robot loads and unloads the workpiece and clamps it. The tool magazine (12) automatically picks up the tool. The horizontal spindle (4) moves in the X, Y and Z directions under the follow-up action of the saddle (2) and the column (3) to complete the milling, drilling or tapping process on one side of the workpiece.

2. The processing equipment for slender parts according to claim 1, characterized in that: The column (3) is a symmetrical hanging structure.

3. The processing equipment for slender parts according to claim 1, characterized in that: The horizontal spindle (4) can be a vertical spindle, and the spindle assembly can be replaced according to the workpiece processing characteristics.

4. The processing equipment for slender parts according to claim 1, characterized in that: The horizontal spindle (4) can spray cutting fluid to cool the workpiece, and the cutting fluid is provided by the cooling water tank (8).

5. The processing equipment for slender parts according to claim 1, characterized in that: The tool magazine (12) is either a disc tool magazine or a chain tool magazine.

6. The processing equipment for slender parts according to claim 1, characterized in that: The sliding device (13) is a linear rail or a rigid rail.

7. The processing equipment for slender parts according to claim 1, characterized in that: The drive device (14) is a lead screw drive or a gear and rack drive.

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