A turning clamp base with chip removal structure

Abstract

The utility model discloses a turning clamp base with chip removal structure belongs to turning technical field, and its technical scheme main points include collection box, and the front side and rear side of collection box top all are provided with the barrier mechanism, the left side of collection box is provided with the suction mechanism, and the inner wall of collection box is provided with the scraping strip, the barrier mechanism includes two hinges, handle and baffle, and the rotary joint of baffle and collection box is through the hinge rotary joint, and the bottom of handle is fixedly connected with the top of baffle, and the suction mechanism includes two suction covers, two communication hopper and three -way pipe, and the right side of communication hopper is fixedly linked with the left side of suction cover, and the bottom of handle is fixedly connected with the top of baffle, and the suction mechanism includes two suction covers, two communication hopper and three -way pipe, and the right side of communication hopper is fixedly linked with the left side of suction cover, and the bottom of handle is fixedly connected with the top of baffle, and the inner wall of collection box is provided with the scraping strip, solved the base of part turning clamp of existing in the chip removal structure aspect is relatively single, in the work piece turning process, the chip can produce splashing, and it is inconvenient to effectively receive the chip and discharge after, and need manual collection after discharging, and the problem that the chip removal effect is limited.

Description

Technical Field

[0001] This utility model relates to the field of turning technology, and in particular to a turning fixture base with a chip removal structure. Background Technology

[0002] A turning fixture base with a chip removal structure is a fixture base component that can effectively remove waste chips during turning operations to ensure the normal operation of the fixture and machining accuracy.

[0003] The base of some existing turning fixtures has a relatively simple chip removal structure. During the workpiece turning process, chips will be splashed, which is inconvenient to effectively collect and remove the chips. Furthermore, manual collection is required after the chips are removed, thus limiting the chip removal effect.

[0004] To address this, a turning fixture base with a chip removal structure is proposed. Utility Model Content

[0005] The purpose of this utility model is to provide a turning fixture base with a chip removal structure, which can solve the problem that the existing turning fixture bases are relatively simple in terms of chip removal structure. During the workpiece turning process, chips will be generated and splashed, which is inconvenient to effectively collect and remove the chips. Furthermore, after removal, manual collection is required, which limits the chip removal effect.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a turning fixture base with a chip removal structure, comprising a collection box, wherein a baffle mechanism is provided on the front and rear sides of the top of the collection box, a suction mechanism is provided on the left side of the collection box, and a scraper is provided on the inner wall of the collection box;

[0007] The partition mechanism includes two hinges, a handle, and a baffle. The baffle is rotatably connected to the collection box via the hinges, and the bottom of the handle is fixedly connected to the top of the baffle.

[0008] Preferably, the suction mechanism includes two suction hoods, two connecting hoppers, and a three-way pipe. The right side of the connecting hopper is fixedly connected to the left side of the suction hood, the side of the three-way pipe near the connecting hopper is fixedly connected to the connecting hopper, and the side of the suction hood near the collection box is fixedly connected to the collection box.

[0009] Preferably, the collection box has suction channels on both the front and rear sides, and the suction channels are connected to the suction hood.

[0010] Preferably, magnetic blocks are fixedly connected to both sides of the front and rear sides of the inner wall of the collection box, and the surface of the baffle is magnetically attracted to the surface of the magnetic blocks.

[0011] Preferably, the scraper is triangular in shape, the scraper is movably disposed inside the collection box, the bottom of the scraper contacts the bottom of the inner wall of the collection box, and handles are fixedly connected to the front and rear sides of the scraper.

[0012] Preferably, limiting strips are fixedly connected to both sides of the inner wall of the collection box, and the top of the scraper is in contact with the bottom of the limiting strip.

[0013] Preferably, the bottom of the front and rear sides of the collection box is fixedly connected with a fixing block, and the number of fixing blocks is several and they are evenly distributed on the bottom of the front and rear sides of the collection box.

[0014] Preferably, a fixing seat is fixedly connected to the top of both sides of the collection box, and a support rod is fixedly connected to the front and rear sides of the bottom of the fixing seat. The side of the support rod closest to the collection box is fixedly connected to the collection box.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. This application sets up a baffle mechanism, which realizes the rotational connection between the baffle and the collection box through a hinge. The baffle can be easily opened and closed with the help of a handle. With the help of a magnetic block, the baffle can be firmly attached to keep it in an upright state, effectively blocking the splashing of chips during turning, preventing the chips from leaking out, and ensuring that the chips fall accurately into the collection box. This lays the foundation for the chip removal operation of the subsequent suction mechanism and solves the problem of existing turning chip splashing and difficulty in effectively collecting them.

[0017] 2. This application incorporates a suction mechanism consisting of a suction hood, a connecting hopper, and a three-way pipe. The three-way pipe can connect to an external industrial vacuum cleaner to form a continuous suction channel. The suction force is applied to the inside of the collection box through the three-way pipe, connecting hopper, suction hood, and suction channel, efficiently removing and collecting debris from inside the collection box. With the addition of a triangular scraper and handle, heavier residual debris can be scraped to the vicinity of the suction channel for easy collection. The limiting strip ensures stable sliding of the scraper, achieving thorough removal and collection of debris without manual cleaning. This solves the problem of existing turning fixture bases having a simple chip removal structure, requiring manual collection during chip removal, and having limited chip removal efficiency. Attached Figure Description

[0018] Figure 1 This is an overall structural diagram of the turning fixture base with chip removal structure of this utility model;

[0019] Figure 2 This is a three-dimensional schematic diagram of the internal structure of the collection box in this utility model;

[0020] Figure 3 This is a three-dimensional connection diagram of the partition mechanism of this utility model;

[0021] Figure 4This is a three-dimensional connection diagram of the suction mechanism in this utility model;

[0022] Figure 5 This is a three-dimensional schematic diagram of the connection between the scraper and the handle in this utility model;

[0023] Figure 6 This is a three-dimensional structural diagram of the bottom of the fixing base in this utility model.

[0024] In the diagram, 1. Collection box; 2. Divider mechanism; 201. Hinge; 202. Handle; 203. Baffle; 3. Fixing block; 4. Suction mechanism; 401. Suction hood; 402. Connecting hopper; 403. T-pipe; 5. Fixing base; 6. Suction channel; 7. Scraper; 8. Magnetic block; 9. Limiting strip; 10. Handle; 11. Support rod. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figure 1-6 The present invention provides the following technical solution:

[0027] A turning fixture base with a chip removal structure includes a collection box 1. A baffle mechanism 2 is provided on the front and rear sides of the top of the collection box 1. A suction mechanism 4 is provided on the left side of the collection box 1. A scraper 7 is provided on the inner wall of the collection box 1.

[0028] The partition mechanism 2 includes two hinges 201, a handle 202 and a baffle 203. The baffle 203 is rotatably connected to the collection box 1 via the hinges 201, and the bottom of the handle 202 is fixedly connected to the top of the baffle 203.

[0029] In this embodiment: the collection box 1 is fixed to the machining position of the external turning machine tool by passing external bolts through the fixing block 3. The evenly distributed fixing blocks 3 ensure installation stability. The external turning fixture is moved to the top of the fixing base 5, and holes are drilled in the fixing base 5 according to the corresponding positions of the fixture installation holes to complete the precise installation. The support rod 11 is fixedly connected to the collection box 1 to stably support the fixing base 5. By connecting the external industrial vacuum cleaner to the three-way pipe 403 and starting the external industrial vacuum cleaner, the baffle 203 is rotated upward around the hinge 201 by the handle 202 until it is magnetically attracted to the magnetic block 8 and in an upright state, preventing turning debris from flying and causing the debris to fall. The dust collector's suction power is applied to the collection box 1 through the three-way pipe 403, connecting bucket 402, suction hood 401, and suction channel 6 to collect the debris. Heavier residual debris can be pushed by the handle 10 to the vicinity of the suction channel 6 for easy removal. The limiting strip 9 limits the movement of the scraper 7, making the movement of the scraper 7 more stable and ensuring efficient and smooth chip removal. This solves the problem that the base of some existing turning fixtures has a relatively simple chip removal structure. During the workpiece turning process, the chips will be splashed, making it inconvenient to effectively collect and remove the chips. Furthermore, after removal, manual collection is required, which limits the chip removal effect.

[0030] Specifically, such as Figure 4 As shown, the suction mechanism 4 includes two suction hoods 401, two connecting buckets 402, and a three-way pipe 403. The right side of the connecting bucket 402 is fixedly connected to the left side of the suction hood 401. The side of the three-way pipe 403 near the connecting bucket 402 is fixedly connected to the connecting bucket 402. The side of the suction hood 401 near the collection box 1 is fixedly connected to the collection box 1.

[0031] Specifically, such as Figure 1 , Figure 2 and Figure 4 As shown, suction channels 6 are provided on both the front and rear sides of the collection box 1, and the suction channels 6 are connected to the suction cover 401.

[0032] Specifically, such as Figure 1 and Figure 2 As shown, magnetic blocks 8 are fixedly connected to both sides of the front and rear sides of the inner wall of the collection box 1, and the surface of the baffle 203 is magnetically attracted to the surface of the magnetic blocks 8.

[0033] In this embodiment: the suction hood 401, the connecting bucket 402 and the three-way pipe 403 in the suction mechanism 4 cooperate with the suction channel 6 to efficiently collect the debris in the collection box 1. The magnetic block 8 can firmly adsorb the baffle 203 to ensure that the baffle 203 effectively blocks the debris from splashing and improves the reliability of the debris discharge.

[0034] Specifically, such as Figure 2 and Figure 5As shown, the scraper 7 is triangular in shape and is movably disposed inside the collection box 1. The bottom of the scraper 7 contacts the bottom of the inner wall of the collection box 1. Handles 10 are fixedly connected to the front and rear sides of the scraper 7.

[0035] Specifically, such as Figure 2 As shown, both sides of the inner wall of the collection box 1 are fixedly connected to limit strips 9, and the top of the scraper 7 is in contact with the bottom of the limit strip 9.

[0036] In this embodiment: the triangular scraper 7 contacts the bottom of the collection box 1, and the handle 10 facilitates the scraping of residual debris. The limiting strip 9 limits the scraper 7 to ensure its sliding stability and enhance the thoroughness of debris removal.

[0037] Specifically, such as Figure 1 As shown, the bottom of the front and rear sides of the collection box 1 are fixedly connected with a number of fixing blocks 3, which are evenly distributed on the bottom of the front and rear sides of the collection box 1.

[0038] Specifically, such as Figure 2 and Figure 6 As shown, a fixed base 5 is fixedly connected to the top of both sides of the collection box 1. A support rod 11 is fixedly connected to the front and rear sides of the bottom of the fixed base 5. The side of the support rod 11 closest to the collection box 1 is fixedly connected to the collection box 1.

[0039] In this embodiment: the evenly distributed fixing blocks 3 facilitate the stable installation of the collection box 1, and the fixing seat 5, together with the support rod 11, provides stable support for the turning fixture.

[0040] Working principle: By using external bolts to pass through fixing blocks 3, the collection box 1 is fixed to the machining position of the external turning machine tool. The even distribution of fixing blocks 3 ensures the stability of the collection box 1 after installation. Then, the external turning fixture is moved to the top of the fixed base 5. Holes are drilled at the corresponding positions on the top of the fixed base 5 according to the mounting holes of the turning fixture, thereby completing the precise installation of the turning fixture. The support rod 11 is fixedly connected to the collection box 1, forming a stable support for the fixed base 5, effectively improving the structural stability of the fixed base 5 when bearing the turning fixture and avoiding shaking during processing. Then, the external industrial vacuum cleaner... The device is connected to the three-way pipe 403. The external industrial vacuum cleaner is then activated and put into operation. Before the lathe begins turning the workpiece, the baffle 203 is rotated upwards around the hinge 201 using the handle 202 until it magnetically attracts the magnetic block 8 on the inner wall of the collection box 1. At this point, the baffle 203 is in an upright position, effectively blocking the flying debris during turning and preventing it from escaping outside the collection box 1, ensuring that the debris falls smoothly into the collection box 1. The suction force generated by the industrial vacuum cleaner is transmitted through the three-way pipe 403 to the two connecting buckets 402, and then through... The suction hood 401 and the suction channel 6 on the collection box 1 act on the inside of the collection box 1 to collect debris. For some heavier debris, the triangular scraper 7 inside the collection box 1 can be pushed by the handle 10. The bottom of the scraper 7 is in close contact with the bottom of the inner wall of the collection box 1. During the sliding process, it can scrape the residual debris on the bottom of the inner wall of the collection box 1 to the vicinity of the suction channel 6, which is convenient for the industrial vacuum cleaner to further collect. At the same time, the limiting strips 9 on both sides of the inner wall of the collection box 1 are in active contact with the top of the scraper 7, which limits the sliding trajectory of the scraper 7 and prevents the scraper 7 from moving too far. During the process, deviation occurs, ensuring the stability of the scraper 7 during sliding, thereby ensuring the efficiency and smoothness of the entire chip removal process. This solves the problem that the base of some existing turning fixtures has a relatively simple chip removal structure. During the workpiece turning process, chips will be generated and splashed, making it inconvenient to effectively collect and remove the chips. Furthermore, manual collection is required after removal, which limits the chip removal effect. It should be noted that both the turning machine tool and the turning fixture are existing and mature technologies that have been published. The contents not described in detail in this specification are all existing technologies known to those skilled in the art, and their basic mechanisms will not be elaborated here.

[0041] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A turning fixture base with a chip removal structure, comprising a collection box (1), characterized in that: The front and rear sides of the top of the collection box (1) are provided with a baffle mechanism (2), the left side of the collection box (1) is provided with a suction mechanism (4), and the inner wall of the collection box (1) is provided with a scraper (7). The partition mechanism (2) includes two hinges (201), a handle (202) and a baffle (203). The baffle (203) is rotatably connected to the collection box (1) via the hinges (201), and the bottom of the handle (202) is fixedly connected to the top of the baffle (203).

2. The turning fixture base with chip removal structure according to claim 1, characterized in that: The suction mechanism (4) includes two suction hoods (401), two connecting buckets (402), and a three-way pipe (403). The right side of the connecting bucket (402) is fixedly connected to the left side of the suction hood (401). The side of the three-way pipe (403) near the connecting bucket (402) is fixedly connected to the connecting bucket (402). The side of the suction hood (401) near the collection box (1) is fixedly connected to the collection box (1).

3. A turning fixture base with a chip removal structure according to claim 2, characterized in that: The collection box (1) is provided with suction channels (6) on both the front and rear sides, and the suction channels (6) are connected to the suction cover (401).

4. A turning fixture base with a chip removal structure according to claim 1, characterized in that: The front and rear sides of the inner wall of the collection box (1) are fixedly connected with magnetic blocks (8), and the surface of the baffle (203) is magnetically attracted to the surface of the magnetic blocks (8).

5. A turning fixture base with a chip removal structure according to claim 1, characterized in that: The scraper (7) is triangular in shape and is movably disposed inside the collection box (1). The bottom of the scraper (7) contacts the bottom of the inner wall of the collection box (1). The front and rear sides of the scraper (7) are fixedly connected with handles (10).

6. A turning fixture base with a chip removal structure according to claim 1, characterized in that: Limiting strips (9) are fixedly connected to both sides of the inner wall of the collection box (1), and the top of the scraper (7) is in contact with the bottom of the limiting strip (9).

7. A turning fixture base with a chip removal structure according to claim 1, characterized in that: The bottom of the front and rear sides of the collection box (1) is fixedly connected with a fixing block (3), and the number of fixing blocks (3) is several and they are evenly distributed on the bottom of the front and rear sides of the collection box (1).

8. A turning fixture base with a chip removal structure according to claim 1, characterized in that: The top of both sides of the collection box (1) is fixedly connected to a fixed seat (5), and the front and rear sides of the bottom of the fixed seat (5) are fixedly connected to a support rod (11). The support rod (11) is fixedly connected to the collection box (1) on the side close to the collection box (1).

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