A kind of cutter tower debugging device of collecting electro-hydraulic machine

Abstract

The utility model discloses a kind of cutter tower debugging device of electric hydraulic machinery, it is related to numerical control machine debugging technical field.The utility model includes debugging box, the top of debugging box is provided with electrical equipment, the inside of debugging box is provided with hydraulic equipment.The utility model is positioned and locked design by multistage of moving mechanism, the stability of debugging component is positioned, moving plate and moving sleeve plate respectively on horizontal moving plate and longitudinal moving plate carry out transverse and longitudinal sliding, the stepless position adjustment of debugging component in two-dimensional plane is realized, when moving to target position, first electromagnetic plate and second electromagnetic plate are electrified, generate magnetic force adsorption moving component to complete initial electric control fixed, simultaneously, first locking bolt and second fixed bolt can be screwed and carry out secondary mechanical locking, effectively overcome the problem of inaccurate positioning in traditional debugging due to tool loosening or drift, ensure the accurate locking and long-term stability of debugging component in any position in workspace.

Description

Technical Field

[0001] This utility model belongs to the field of CNC machine tool debugging technology, and in particular relates to a turret debugging device that integrates electro-hydraulic machinery. Background Technology

[0002] In the field of CNC machine tools, the turret is a core functional component. Its accuracy, reliability and tool changing efficiency directly determine the machining performance of the whole machine. The turret, which integrates electrical, hydraulic and mechanical components, has a complex structure and high degree of integration. It must be fully functional and precision debugged before leaving the factory or after maintenance. Traditional debugging methods usually rely on manual operation and subjective judgment by operators, which has many drawbacks.

[0003] Existing turret commissioning devices integrating electro-hydraulic and mechanical technologies still have some problems during use. For example, during commissioning, it is difficult to quickly and accurately adjust the sensors or testing tools used for commissioning to the spatial position corresponding to specific test points on the turret. Existing devices often lack multi-degree-of-freedom precision adjustment mechanisms, resulting in difficulties in aligning the commissioning components. This is not only time-consuming and labor-intensive, but also directly affects the accuracy and reliability of the commissioning data. Secondly, turret commissioning items are diverse, such as cutter head locking force testing, positioning accuracy detection, and hydraulic sealing testing. Different test items require the replacement of different commissioning components. Traditional devices usually use bolts to directly fix a single commissioning component, which is cumbersome to replace. The lack of a fast, stable, and universal interface leads to interruptions in the commissioning process and low overall commissioning efficiency.

[0004] To address this issue, we provide a turret commissioning device integrating electro-hydraulic machinery. Utility Model Content

[0005] The purpose of this utility model is to provide a turret debugging device integrating electro-hydraulic machinery. Through the structural cooperation of the moving mechanism and the installation mechanism, it solves the problems of existing turret debugging devices integrating electro-hydraulic machinery, such as the difficulty in quickly and accurately adjusting the sensors or detection tools used for debugging to the spatial position corresponding to the specific test point on the turret, and the cumbersome replacement process of the single debugging element that is usually fixed directly with bolts.

[0006] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution.

[0007] This utility model relates to a turret debugging device integrating electro-hydraulic and mechanical components, comprising a debugging box. Electrical equipment is installed on the top of the debugging box, and hydraulic equipment is installed inside the debugging box. A debugging fixing mechanism is installed on the top of the debugging box, and a moving mechanism is installed on one side of the top of the debugging box. The moving mechanism includes a horizontal moving component installed on the top of the debugging box, a vertical moving component installed on top of the horizontal moving component, and a vertical fixing plate installed on one side of the vertical moving component. An installation mechanism is installed on one side of the vertical fixing plate, comprising an installation plate installed on one side of the vertical fixing plate, a support frame fixedly connected to the top of the installation plate, a hydraulic cylinder fixedly connected to the top of the support frame, an installation component installed inside the installation plate, and a debugging component installed on one side of the installation plate.

[0008] The present invention is further configured such that the transverse component includes a transverse plate fixedly connected to the top of the test box by bolts, a first electromagnetic plate disposed on the top of the transverse plate, a movable plate slidably connected to the surface of the transverse plate, and vertical plates fixedly connected to both sides of the top of the movable plate.

[0009] The present invention is further configured such that a positioning groove is provided at the bottom of the transverse plate, a positioning plate is provided inside the positioning groove, the positioning plate is fixedly connected to the top of the debugging box, a sliding rod is fixedly connected to the top of the transverse plate, a sliding through hole adapted to the sliding rod is provided inside the moving plate, and a first locking bolt is threadedly connected inside the moving plate.

[0010] The present invention is further configured such that the longitudinal moving component includes a longitudinal moving plate disposed on the top of the transverse moving component, a second electromagnetic plate disposed on the top and bottom of the longitudinal moving plate, and a movable sleeve plate slidably connected to the surface of the longitudinal moving plate.

[0011] The present invention is further configured such that a counterweight is fixedly connected to one side of the longitudinal moving plate, and a second fixing bolt is threadedly connected to one side of the moving sleeve plate.

[0012] The present invention is further configured such that the mounting assembly includes a first locking plate fixedly connected to the output end of the hydraulic cylinder, and a second locking plate disposed inside the mounting plate, wherein the surfaces of the first locking plate and the second locking plate are provided with toothed grooves.

[0013] The present invention is further configured such that the mounting plate has an internal mounting groove, the debugging component includes a mounting block inserted into the mounting groove, and a debugging plate fixedly connected to one side of the mounting block, wherein the surface of the mounting block is fixedly connected with teeth.

[0014] The present invention has the following beneficial effects.

[0015] 1. This utility model achieves stable positioning of the debugging component through a multi-level positioning and locking design of the moving mechanism. The moving plate and the moving sleeve slide laterally and longitudinally on the horizontal and vertical moving plates, respectively, realizing stepless position adjustment of the debugging component in a two-dimensional plane. When it moves to the target position, the first electromagnetic plate and the second electromagnetic plate are energized to generate magnetic force to attract the moving part and complete the initial electronic control fixation. At the same time, the first locking bolt and the second fixing bolt can be tightened for secondary mechanical locking, which effectively overcomes the problem of inaccurate positioning caused by tool loosening or drift in traditional debugging, ensuring accurate locking and long-term stability of the debugging component at any position in the workspace, and effectively improving the accuracy and reliability of debugging data.

[0016] 2. This utility model achieves rapid and secure clamping and replacement of debugging components through the hydraulic drive and toothed meshing structure of the installation mechanism. The hydraulic cylinder drives the first locking plate to press down, so that it works together with the second locking plate fixed at the bottom of the installation groove to tightly press the mounting block of the debugging component. During this process, the teeth on the surface of the mounting block and the toothed grooves on the surfaces of the upper and lower locking plates interlock and bite each other, transforming the traditional surface contact friction into a more reliable toothed meshing, providing great resistance to shear force and anti-loosening protection. This process allows debugging boards with different functions to be quickly inserted and securely locked, or to be quickly removed by the return stroke of the hydraulic cylinder. It effectively solves the pain points of low efficiency and unstable clamping when frequently changing tools due to changes in test items, and improves the flexibility and efficiency of debugging work.

[0017] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below.

[0019] Figure 1 This is a three-dimensional view of a turret debugging device that integrates electro-hydraulic machinery.

[0020] Figure 2 This is a front view of the transverse component in a turret commissioning device that integrates electro-hydraulic machinery.

[0021] Figure 3 This is a split-section rendering of the transverse movement component in a turret debugging device that integrates electro-hydraulic machinery.

[0022] Figure 4 This is a front view of the longitudinal movement component in a turret commissioning device that integrates electro-hydraulic machinery.

[0023] Figure 5 This is a split-section rendering of the longitudinal movement component in a turret debugging device that integrates electro-hydraulic machinery.

[0024] Figure 6 This is a structural diagram of the installation mechanism in a turret commissioning device that integrates electro-hydraulic machinery.

[0025] In the attached diagram: 1. Debugging box; 2. Electrical equipment; 3. Hydraulic equipment; 4. Debugging fixing mechanism; 5. Moving mechanism; 51. Horizontal moving assembly; 511. Horizontal moving plate; 512. First electromagnetic plate; 513. Moving plate; 514. Vertical plate; 52. Longitudinal moving assembly; 521. Longitudinal moving plate; 522. Second electromagnetic plate; 523. Moving sleeve plate; 53. Vertical fixing plate; 6. Installation mechanism; 61. Mounting plate; 62. Support frame; 63. Hydraulic cylinder; 64. Installation assembly; 641. First locking plate; 642. Second locking plate; 65. Debugging assembly; 651. Mounting block; 652. Debugging plate; 7. Positioning plate; 8. Slide rod; 9. First locking bolt; 10. Counterweight block; 11. Second fixing bolt. Detailed Implementation

[0026] The technical solutions of the present utility model will be described below with reference to the accompanying drawings. The described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0027] Example 1

[0028] Please see Figures 1-6 This utility model is a turret debugging device integrating electro-hydraulic and mechanical components, including a debugging box 1, an electrical device 2 on the top of the debugging box 1, a hydraulic device 3 inside the debugging box 1, a debugging fixing mechanism 4 on the top of the debugging box 1, a moving mechanism 5 on one side of the top of the debugging box 1, the moving mechanism 5 including a horizontal moving component 51 on the top of the debugging box 1, a vertical moving component 52 on the top of the horizontal moving component 51, and a vertical fixing plate 53 on one side of the vertical moving component 52, an installation mechanism 6 on one side of the vertical fixing plate 53, the installation mechanism 6 including an installation plate 61 on one side of the vertical fixing plate 53, a support frame 62 fixedly connected to the top of the installation plate 61, a hydraulic cylinder 63 fixedly connected to the top of the support frame 62, an installation component 64 inside the installation plate 61, and a debugging component 65 on one side of the installation plate 61.

[0029] Specifically: The function of the moving mechanism 5 is to achieve precise position adjustment of the debugging component 65 in the horizontal and vertical directions. First, the horizontal moving component 51 operates, and the magnetic moving plate 513 slides horizontally on the slide rod 8 of the horizontal moving plate 511. After entering position, it is initially fixed by the first electromagnetic plate 512 being energized and attracted, and can be mechanically reinforced by the first locking bolt 9. Subsequently, the vertical moving component 52 starts to operate, and the moving sleeve 523 slides vertically on the surface of the vertical moving plate 521. It is fixed by the second electromagnetic plate 522 being energized and attracted. The entire moving mechanism 5 ultimately drives the vertical end of its end. The fixed plate 53 and the mounting mechanism 6 reach the predetermined working coordinates. The mounting mechanism 6 is responsible for quickly clamping and changing different debugging components 65. The piston rod of the hydraulic cylinder 63 extends downward and pushes the first locking plate 641 at its end to press against the mounting block 651 of the debugging component 65 that has been inserted into the groove of the mounting plate 61. At this time, the teeth on the surface of the mounting block 651 mesh with the teeth on the first locking plate 641 and the second locking plate 642 fixed at the bottom of the groove. Through the combined action of meshing and hydraulic clamping, the debugging component 65 is firmly locked on the mounting plate 61.

[0030] Example 2

[0031] Please see Figures 1-6Based on embodiment 1, the transverse moving assembly 51 includes a transverse moving plate 511 fixedly connected to the top of the test box 1 by bolts, a first electromagnetic plate 512 disposed on the top of the transverse moving plate 511, a movable plate 513 slidably connected to the surface of the transverse moving plate 511, the movable plate 513 being made of magnetic material, and vertical plates 514 fixedly connected to the top two sides of the movable plate 513. A positioning groove is provided at the bottom of the transverse moving plate 511, and a positioning plate 7 is disposed inside the positioning groove. The positioning plate 7 is fixedly connected to the top of the test box 1. A sliding rod 8 is fixedly connected to the top of the transverse moving plate 511. A sliding through hole adapted to the sliding rod 8 is provided inside the movable plate 513. A first locking bolt 9 is threadedly connected inside the movable plate 513. The longitudinal moving assembly 52 includes a longitudinal moving plate 521 disposed on the top of the transverse moving assembly 51, the longitudinal moving plate 521 being fixedly connected to the vertical plate 514 by bolts, a second electromagnetic plate 522 disposed at the top and bottom of the longitudinal moving plate 521, and a sliding... A movable sleeve 523 is movably connected to the surface of the longitudinal moving plate 521. The movable sleeve 523 is made of magnetic material. A counterweight 10 is fixedly connected to one side of the longitudinal moving plate 521. A second fixing bolt 11 is threadedly connected to one side of the movable sleeve 523. The surfaces of the transverse moving plate 511 and the longitudinal moving plate 521 are both marked with scales. The mounting assembly 64 includes a first locking plate 641 fixedly connected to the output end of the hydraulic cylinder 63, and a second locking plate 642 disposed inside the mounting plate 61. The surfaces of the first locking plate 641 and the second locking plate 642 are both provided with toothed grooves. The mounting plate 61 is provided with a mounting groove inside. The debugging assembly 65 includes a mounting block 651 inserted into the mounting groove, and a debugging plate 652 fixedly connected to one side of the mounting block 651. The surface of the mounting block 651 is fixedly connected with teeth. The first locking plate 641 and the second locking plate 642 are both located inside the mounting groove. The second locking plate 642 is fixedly connected to the bottom of the mounting groove.

[0032] Specifically: The horizontal movement component 51 is used to adjust the position of the adjustment component 65 laterally. After the moving plate 513 moves to the designated position, the first electromagnetic plate 512 is activated to attract the moving plate 513, achieving horizontal fixation. The positioning groove and positioning plate 7 ensure precise positioning of the horizontal movement plate 511 during installation. The sliding rod 8 and sliding through hole assist the moving plate 513, allowing it to move smoothly laterally. The first locking bolt 9, after the moving plate 513 moves to the designated position, attracts the first electromagnetic plate 512 for the first horizontal fixation. The first locking bolt 9 is then tightened to contact the horizontal movement plate 511 for the second horizontal fixation. The vertical movement component 52 drives the adjustment component 65 to move longitudinally, bringing it closer to the fixed turret. After moving to the designated position, the second horizontal fixation is achieved. The electromagnetic plate 522 is used to attract the movable sleeve 523 for the first longitudinal fixation. The counterweight block 10 is used to add counterweight to one side of the longitudinal moving plate 521. The second fixing bolt 11 is used to fix the movable sleeve 523 for the second longitudinal fixation after it moves to the designated position. The first locking plate 641 and the second locking plate 642 cooperate to press the debugging component 65 into the mounting plate 61 when the debugging component 65 is installed, which facilitates the replacement of different debugging plates 652 according to debugging requirements. The mounting groove allows the mounting block 651 to be inserted into the mounting plate 61. The teeth are inserted into the grooves of the first locking plate 641 and the second locking plate 642 when the debugging component 65 is installed, thus completing the fixation of the debugging component 65.

[0033] The working principle of this utility model is as follows: During operation, the turret to be debugged is fixed in the debugging fixing mechanism 4. Then, the mounting block 651 of the selected debugging plate 652 is inserted into the mounting groove of the mounting plate 61 from the side, so that the teeth at the bottom of the block are initially engaged with the grooves on the second locking plate 642 fixed at the bottom of the groove. The hydraulic cylinder 63 fixed to the top of the support frame 62 is activated, and its output end drives the first locking plate 641 to move downward, pressing the mounting block 651 so that the teeth on the upper and lower sides of the mounting block 651 are fully engaged with the grooves on the first locking plate 641 and the second locking plate 642 respectively. By using the strong pressing force of the hydraulic cylinder 63 and the meshing action of the grooves, the debugging component 65 is firmly locked on the mounting plate 61. When the debugging component 65 needs to be replaced, the hydraulic cylinder 63 only needs to be returned to move the first locking plate 641 upward to release the pressing, so that the old debugging component 65 can be pulled out and replaced with the new one, realizing a fast and flexible replacement operation.

[0034] After the adjustment components are installed, the adjustment components 65 are precisely positioned by the moving mechanism 5. When making horizontal adjustments, the operator pushes the moving plate 513 so that it slides horizontally along the slide bar 8 on the horizontal moving plate 511 fixed to the top of the adjustment box 1. When the moving plate 513 moves the vertical plate 514 and the longitudinal moving component 52 at its top to the horizontal target position, the first electromagnetic plate 512 at the top of the horizontal moving plate 511 is energized so that it generates magnetic force to attract the magnetic material moving plate 513, completing the initial horizontal fixation. At this time, the first locking bolt 9 on the moving plate 513 can be further tightened so that its end is tightly pressed against the horizontal moving plate 511, achieving reliable secondary mechanical locking. Then, the longitudinal adjustment is performed by pushing the moving sleeve plate 523 to slide longitudinally on the surface of the longitudinal moving plate 521. When the adjustment components 65 reach the longitudinal target position, the second electromagnetic plates 522 at the top and bottom of the longitudinal moving plate 521 are energized to attract and fix the moving sleeve plate 523, thereby completing the precise positioning of the entire adjustment components 65 in the two-dimensional plane.

[0035] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A turret debugging device integrating electro-hydraulic machinery, comprising a debugging box (1), characterized in that: The top of the debugging box (1) is equipped with electrical equipment (2), the inside of the debugging box (1) is equipped with hydraulic equipment (3), and the top of the debugging box (1) is equipped with a debugging fixing mechanism (4). The top side of the debugging box (1) is provided with a moving mechanism (5), which includes a horizontal moving component (51) on the top of the debugging box (1), a vertical moving component (52) on the top of the horizontal moving component (51), and a vertical fixing plate (53) on one side of the vertical moving component (52). An installation mechanism (6) is provided on one side of the vertical fixing plate (53). The installation mechanism (6) includes an installation plate (61) provided on one side of the vertical fixing plate (53), a support frame (62) fixedly connected to the top of the installation plate (61), a hydraulic cylinder (63) fixedly connected to the top of the support frame (62), an installation component (64) provided inside the installation plate (61), and an adjustment component (65) provided on one side of the installation plate (61).

2. The turret debugging device integrating electro-hydraulic machinery according to claim 1, characterized in that: The transverse assembly (51) includes a transverse plate (511) fixedly connected to the top of the test box (1) by bolts, a first electromagnetic plate (512) disposed on the top of the transverse plate (511), a movable plate (513) slidably connected to the surface of the transverse plate (511), and vertical plates (514) fixedly connected to both sides of the top of the movable plate (513).

3. The turret debugging device integrating electro-hydraulic machinery according to claim 2, characterized in that: The bottom of the transverse plate (511) is provided with a positioning groove, and a positioning plate (7) is provided inside the positioning groove. The positioning plate (7) is fixedly connected to the top of the debugging box (1). A slide rod (8) is fixedly connected to the top of the transverse plate (511). A sliding through hole adapted to the slide rod (8) is provided inside the moving plate (513). A first locking bolt (9) is threaded inside the moving plate (513).

4. The turret debugging device integrating electro-hydraulic machinery according to claim 1, characterized in that: The longitudinal moving assembly (52) includes a longitudinal moving plate (521) disposed on top of the transverse moving assembly (51), a second electromagnetic plate (522) disposed on the top and bottom of the longitudinal moving plate (521), and a movable sleeve plate (523) slidably connected to the surface of the longitudinal moving plate (521).

5. The turret debugging device integrating electro-hydraulic machinery according to claim 4, characterized in that: A counterweight (10) is fixedly connected to one side of the longitudinal sliding plate (521), and a second fixing bolt (11) is threadedly connected to one side of the movable sleeve plate (523).

6. The turret debugging device integrating electro-hydraulic machinery according to claim 1, characterized in that: The mounting assembly (64) includes a first locking plate (641) fixedly connected to the output end of the hydraulic cylinder (63) and a second locking plate (642) disposed inside the mounting plate (61). The surfaces of the first locking plate (641) and the second locking plate (642) are both provided with toothed grooves.

7. The turret debugging device integrating electro-hydraulic machinery according to claim 1, characterized in that: The mounting plate (61) has an installation groove inside. The debugging component (65) includes a mounting block (651) inserted into the mounting groove and a debugging plate (652) fixedly connected to one side of the mounting block (651). The surface of the mounting block (651) is fixedly connected with teeth.

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