A heating wire surface polishing device
Patent Information
- Application Number
- CN202522159879.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-13
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-10-13
AI Technical Summary
在生产过程中,其表面不可避免地会形成一层氧化皮、油污、划痕以及微观毛刺,直接影响到发热设备的效率、寿命和安全性,由于电热丝直径较小,传统的机械抛光压力、磨具磨损等因素难以精确控制,易导致抛光不均匀,甚至产生新的划痕,因此,为了更好的对电热丝进行表面抛光,设计出一种电热丝表面抛光装置是很有必要的
[0007]采用上述结构,通过转动件辅助筒体转动。
Smart Images

Figure CN224825789U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of electric heating wire processing technology, and relates to an electric heating wire surface polishing device. Background Technology
[0002] As a key component for converting electrical energy into heat energy, heating wires are widely used in various fields such as household appliances (e.g., hair dryers, rice cookers, heaters), industrial furnaces, experimental equipment, and aerospace. During the production process, a layer of oxide scale, oil stains, scratches, and micro-burrs inevitably forms on their surface, directly affecting the efficiency, lifespan, and safety of heating devices. Due to the small diameter of the heating wire, traditional mechanical polishing pressure and abrasive wear are difficult to control precisely, easily leading to uneven polishing and even new scratches. Therefore, it is essential to design a surface polishing device for heating wires to better polish their surfaces. Summary of the Invention
[0003] The purpose of this invention is to address the aforementioned problems in existing technologies by proposing a device for polishing the surface of an electric heating wire.
[0004] The objective of this utility model can be achieved through the following technical solution: A surface polishing device for an electric heating wire, comprising a housing, characterized in that a feed inlet is provided at the top of the housing, and a polishing mechanism is installed at the feed inlet. The polishing mechanism includes a cylindrical body, which is vertically rotatably mounted at the feed inlet at the top of the housing. A toothed groove is provided on the outer ring of the cylindrical body, and a drive mechanism for controlling the rotation of the cylindrical body is connected through the toothed groove. The drive mechanism includes a mounting base, on which a drive motor is vertically mounted upwards. A drive gear is mounted on the output shaft of the drive motor. The cylinder is meshed with the toothed groove. A polishing cylinder is installed inside the cylinder. A grinding part is provided on the inner wall of the polishing cylinder. The upper end of the cylinder is the feed port and the lower end is the discharge port. The discharge port is connected to the inside of the box. A guide wheel is installed below the discharge port inside the box. Channel 1 and Channel 2 are provided on both sides of the guide wheel. A cleaning mechanism is installed at the top of the box. The cleaning mechanism includes a bellows. An air outlet 1 is provided in front of the bellows and the air outlet 2 is provided on both sides of the bellows through the extension pipe. The air outlet 2 is directly opposite to both sides of the heating wire conveying direction.
[0005] The working principle of this utility model is as follows: The heating wire is introduced into the cylinder through the feed port. During this process, the drive motor controls the drive gear to rotate, which in turn drives the cylinder to rotate. The surface of the heating wire entering the cylinder is polished by the polishing part on the inner wall of the polishing cylinder. After that, the heating wire enters the box through the discharge port and is guided to channel two by the guide wheel. During this process, the air box controls the air outlet one and air outlet two to clean the grinding debris and dust on the surface of the heating wire. The grinding debris and dust are then collected and discharged through channel one.
[0006] A rotating component is installed at the connection between the cylinder and the box.
[0007] With the above structure, the cylinder is rotated by a rotating component.
[0008] The polishing cylinder is provided with a protrusion corresponding to the cylinder body.
[0009] The above structure facilitates the positioning and fixation of the polishing cylinder after it is inserted into the cylinder body.
[0010] The inlet of the polishing cylinder is chamfered.
[0011] The above structure is used to assist in the introduction of the heating wire.
[0012] Inclined sections are provided at both channel one and channel two inside the box.
[0013] The above structure facilitates guidance.
[0014] Compared with the prior art, this heating wire surface polishing device has the following advantages: This utility model, through a replaceable size polishing cylinder structure and a blower cleaning structure, can effectively perform all-round and meticulous polishing of heating wires of different sizes. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of this utility model.
[0016] Figure 2 This is a schematic diagram of the structure of the cylindrical body in this utility model.
[0017] In the diagram, 1. Box body; 2. Cylinder body; 3. Geared part; 4. Mounting base; 5. Drive motor; 6. Drive gear; 7. Polishing cylinder; 8. Grinding part; 9. Guide wheel; 10. Channel 1; 11. Channel 2; 12. Air box; 13. Air outlet 1; 14. Extension pipe; 15. Air outlet 2; 16. Rotating part; 17. Protrusion; 18. Inclined part. Detailed Implementation
[0018] The following are specific embodiments of the present invention, which are described in conjunction with the accompanying drawings. However, the present invention is not limited to these embodiments.
[0019] like Figure 1-2As shown, this electric heating wire surface polishing device includes a housing 1. A feed inlet is located at the top of the housing 1, and a polishing mechanism is installed at the feed inlet. The polishing mechanism includes a cylindrical body 2, which is vertically rotatably mounted at the feed inlet at the top of the housing 1. A toothed groove 3 is provided on the outer circumference of the cylindrical body 2. A drive mechanism for controlling the rotation of the cylindrical body 2 is connected through the toothed groove 3. The drive mechanism includes a mounting base 4, on which a drive motor 5 is vertically mounted upwards. A drive gear 6 is mounted on the output shaft of the drive motor 5, and the drive gear 6 meshes with the toothed groove 3. A polishing mechanism is also present inside the cylindrical body 2. A polishing cylinder 7 is installed, and a grinding section 8 is provided on the inner wall of the polishing cylinder 7. The upper end of the cylinder 2 is the feed port, and the lower end is the discharge port. The discharge port is connected to the inside of the box 1. A guide wheel 9 is installed below the discharge port inside the box 1. Channel 1 10 and channel 2 11 are provided on both sides of the guide wheel 9. A cleaning mechanism is installed at the top inside the box 1. The cleaning mechanism includes a bellows 12. An air outlet 13 is provided in front of the guide wheel of the bellows 12. An air outlet 2 15 is provided on both sides of the bellows 12 through the extension pipe 14. The air outlet 2 15 is directly opposite to both sides of the electric heating wire conveying direction.
[0020] In this utility model, the polishing cylinder 7 is detachably and slidably mounted inside the cylinder body 2.
[0021] In this invention, the surface of the guide wheel 9 is provided with a plastic layer to prevent the metal wheel body from wearing down the heating wire.
[0022] The air box 12 in this utility model adopts an existing product and is connected to an external air supply duct.
[0023] In this utility model, dustproof nets are installed at air outlet 13 and air outlet 15 to reduce the entry of abrasive particles and dust, and regular cleaning is required.
[0024] In this utility model, channel 10 and channel 21 are respectively connected to subsequent processing chambers.
[0025] A rotating component 16 is installed at the connection between the cylinder 2 and the box 1.
[0026] In this invention, the rotating component 16 uses existing bearings, allowing the cylinder 2 to rotate freely relative to the housing 1.
[0027] The polishing cylinder 7 is provided with a protrusion 17 corresponding to the cylinder body 2.
[0028] The feed inlet of the polishing cylinder 7 is chamfered.
[0029] Inclined sections 18 are provided at both passage 10 and passage 2 11 inside the box 1.
[0030] In this utility model, the inclined part 18 and the inner wall of the box body 1 are all polished to avoid the adhesion of abrasive particles and dust.
[0031] The working principle of this utility model is as follows: The heating wire is introduced into the cylinder 2 through the feed port of the cylinder 2. During this process, the drive motor 5 controls the drive gear 6 to rotate, which drives the cylinder 2 to rotate. The surface of the heating wire entering the cylinder 2 is polished by the polishing part 8 on the inner wall of the polishing cylinder 7 inside the cylinder 2. After that, the heating wire enters the box 1 through the discharge port. Under the action of the guide wheel 9, it is guided to the second channel 11. During this process, the air box 12 controls the air outlet 13 and the second air outlet 15 to clean the grinding debris and dust on the surface of the heating wire. The grinding debris and dust are collected and discharged through the first channel 10.
[0032] In this invention, the various mechanisms are connected and driven using existing technologies, and synchronous control is achieved through a control panel.
[0033] All of the above components are general standard parts or components known to those skilled in the art. Their structure and principles can be learned by those skilled in the art through technical manuals or conventional experimental methods.
[0034] The specific embodiments described herein are merely illustrative examples illustrating the spirit of this utility model. Those skilled in the art to which this utility model pertains may make various modifications or additions to the described specific embodiments or use similar methods to replace them, without departing from the spirit of this utility model or exceeding the scope defined by the appended claims.
Claims
1. A device for polishing the surface of an electric heating wire, comprising a housing (1), characterized in that... The top of the box (1) is provided with a feed inlet, and a polishing mechanism is installed at the feed inlet. The polishing mechanism includes a cylinder (2), which is vertically rotatably installed at the feed inlet at the top of the box (1). The outer ring of the cylinder (2) is provided with a toothed groove (3), and a drive mechanism for controlling the rotation of the cylinder (2) is connected through the toothed groove (3). The drive mechanism includes a mounting base (4), on which a drive motor (5) is vertically mounted. A drive gear (6) is mounted on the output shaft of the drive motor (5), and the drive gear (6) meshes with the toothed groove (3). A polishing cylinder (7) is installed inside the cylinder (2). A polishing part (8) is provided on the inner wall of the polishing cylinder (7). The upper end of the cylinder (2) is the feed port and the lower end is the discharge port. The discharge port is connected to the inside of the box (1). A guide wheel (9) is installed below the discharge port inside the box (1). A channel one (10) and a channel two (11) are provided on both sides of the guide wheel (9). A cleaning mechanism is installed on the top of the box (1). The cleaning mechanism includes a bellows (12). An air outlet one (13) is provided in front of the guide wheel of the bellows (12). An air outlet two (15) is provided on both sides of the bellows (12) through the extension pipe (14). The air outlet two (15) is directly opposite the two sides of the electric heating wire conveying direction.
2. The electric heating wire surface polishing device according to claim 1, characterized in that, A rotating component (16) is installed at the connection between the cylinder (2) and the box (1).
3. The electric heating wire surface polishing device according to claim 1, characterized in that, The polishing cylinder (7) is provided with a protrusion (17) corresponding to the cylinder body (2).
4. The electric heating wire surface polishing device according to claim 1, characterized in that, The polishing cylinder (7) has a chamfer at the feed inlet.
5. The electric heating wire surface polishing device according to claim 1, characterized in that, Inclined sections (18) are provided at both the first (10) and the second (11) of the box (1).