Multi-station strip workpiece drawing and deburring device
Patent Information
- Application Number
- CN202522210588.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-20
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-10-20
AI Technical Summary
[0005]现有技术中的打磨机构需要配合人工翻转条状工件才能够对条状工件的四个面均进行打磨去毛刺,自动化程度以及去毛刺效率仍然有待提高;且现有技术中的打磨机构无法对梯形条状工件的斜面进行去毛刺,适用范围局限
1.提高去毛刺自动化程度,提高去毛刺效率;
Smart Images

Figure CN224825820U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of strip workpiece processing equipment, and in particular to a multi-station strip workpiece wire drawing and deburring equipment. Background Technology
[0002] During the production and processing of strip-shaped workpieces, it is necessary to deburr the surface of the workpieces.
[0003] Traditionally, burrs are removed manually by operating milling cutters or by using tools such as files and sandpaper. While this can meet basic needs, it is inefficient and makes it difficult to guarantee the consistency of the finished product.
[0004] Currently, deburring equipment capable of automatically grinding and deburring strip-shaped workpieces is available. This method of deburring the surface of strip-shaped workpieces via a grinding mechanism is widely used in the market. The grinding mechanism consists of an electric grinding head and a linear module. The electric grinding head is mounted on a slide table of the linear module and moves accordingly. The strip-shaped workpiece is positioned by a clamp, and the electric grinding head moves closer to or further away from the workpiece via the movement of the linear module. The grinding wheel of the electric grinding head is driven to rotate by a motor, thus grinding and deburring the surface of the strip-shaped workpiece. Simultaneously, a person pushes or pulls the strip-shaped workpiece to ensure it is ground along its length.
[0005] Existing grinding mechanisms require manual rotation of the strip-shaped workpiece to grind and deburr all four sides, resulting in room for improvement in automation and deburring efficiency. Furthermore, these mechanisms cannot deburr the beveled surfaces of trapezoidal strip-shaped workpieces, limiting their applicability. Therefore, a deburring device is needed that improves deburring efficiency, automation, and expands its applicability. Utility Model Content
[0006] To solve the above-mentioned technical problems, this application provides a multi-station strip workpiece wire drawing and deburring equipment.
[0007] The multi-station strip workpiece wire drawing and deburring equipment provided in this application adopts the following technical solution: A multi-station strip workpiece wire drawing and deburring device includes a base, on which multiple conveyor belts are installed. The distance between two adjacent conveyor belts is less than the length of the strip workpiece. Along the length of the base frame, a positioning guide assembly, a right side grinding mechanism, a left side grinding mechanism, a lower surface grinding mechanism, and an upper surface grinding mechanism are sequentially arranged beside the conveyor belts. A loading platform and a unloading platform are respectively provided at both ends of the base. The loading platform is located near the positioning guide assembly, and the unloading platform is located near the upper surface grinding mechanism. The bottom surface of the strip-shaped workpiece is in contact with the upper surface of the conveyor belt; two limiting rollers are provided above each conveyor belt, and the limiting rollers are raised and lowered by a lifting mechanism. The support of the lifting mechanism is fixed to the base, and a connecting plate is fixedly installed on the lifting part of the lifting mechanism. The limiting rollers are rotatably connected to the connecting plate. The two limiting rollers are respectively located on both sides of the strip-shaped workpiece, and the outer circumferential surface of the limiting rollers abuts against both sides of the strip-shaped workpiece. The positioning and guiding component is used to position and guide the strip-shaped workpiece entering the right side grinding mechanism. The right-side grinding mechanism is used to grind and deburr the right side of the strip-shaped workpiece. The left-side grinding mechanism is used to grind and deburr the left side of the strip-shaped workpiece. The lower surface grinding mechanism is used to grind and deburr the lower surface of the strip-shaped workpiece. The upper surface grinding mechanism is used to grind and deburr the upper surface of the strip-shaped workpiece.
[0008] Preferably, the positioning and guiding assembly includes a first guide roller, a second guide roller, and a third guide roller, which are arranged at intervals in sequence along the direction from away from the right side grinding mechanism to close to the right side grinding mechanism; The first guide roller is connected to the base via a support plate. The support plate is disposed on both sides of the conveyor belt and is fixedly connected to the base. The axis of the first guide roller is vertically arranged, and the first guide roller is rotatably connected to the top surface of the support plate. The second guide roller is connected to the base via a first mounting frame. The first mounting frame includes a first fixed frame and a first mounting plate. Both the first fixed frame and the first mounting plate are U-shaped. The two vertical parts of the first fixed frame are located on both sides of the conveyor belt and fixed to the base. The first mounting plate is connected to the first fixed frame for lifting via a height adjustment component. The axis of the second guide roller is set horizontally. The second guide roller is rotatably connected to the two side parts of the first mounting plate. The third guide roller is connected to the base via a second mounting frame. The second mounting frame includes a second fixed frame and a second mounting plate. The second fixed frame is U-shaped. The two vertical parts of the second fixed frame are located on both sides of the conveyor belt and fixed to the base. The second mounting plate is slidably connected to the second fixed frame via a spacing adjustment assembly. The second mounting plate is located on both sides of the conveyor belt. The two second mounting plates slide towards each other or away from each other. The axis of the third guide roller is vertically set. The third guide roller is rotatably connected to the bottom surface of the second mounting plate. The first guide roller is disposed on both sides of the strip-shaped workpiece and its outer peripheral surface abuts against the side edges of the strip-shaped workpiece. The second guide roller is disposed above the strip-shaped workpiece and its outer peripheral surface abuts against the top surface of the strip-shaped workpiece. The third guide roller is disposed on both sides of the strip-shaped workpiece and its outer peripheral surface abuts against the side edges of the strip-shaped workpiece.
[0009] Preferably, the height adjustment assembly includes a height adjustment sleeve, a height adjustment screw, and a height adjustment handwheel. The height adjustment sleeve is fixedly connected to the top surface of the first mounting plate. The bottom end of the height adjustment screw passes through the height adjustment sleeve and is threadedly connected to the height adjustment sleeve. The top end of the height adjustment screw protrudes from the top wall of the first mounting frame and is movably connected to the top wall of the first mounting frame. The height adjustment handwheel is coaxially fixedly connected to the top end of the height adjustment screw.
[0010] Preferably, the spacing adjustment assembly includes a spacing adjustment screw and a spacing adjustment handwheel. The bottom surface of the top wall of the second mounting bracket has a receiving groove for accommodating the spacing adjustment screw. Both ends of the spacing adjustment screw protrude from the side wall of the second mounting bracket and are rotatably connected to the side walls at both ends of the second mounting bracket. Both ends of the spacing adjustment screw are rotatably connected to the second mounting bracket via bearings. The spacing adjustment handwheel is coaxially fixedly connected to one end of the spacing adjustment screw. The spacing adjustment screw is a bidirectional screw. The two second mounting plates are respectively threaded to the reverse threaded sections of the bidirectional screw. The outer peripheral wall of the second mounting plate fits against the inner wall of the receiving groove. When the spacing adjustment screw rotates, it drives the two second mounting plates to move toward each other or away from each other.
[0011] Preferably, the right-side grinding mechanism includes a first electric grinding head and a first clamping roller. The first electric grinding head and the first clamping roller are located on both sides of the strip-shaped workpiece. The axes of the first electric grinding head and the first clamping roller are both vertically arranged. The outer circumferential surface of the grinding wheel of the first electric grinding head abuts against the right side of the strip-shaped workpiece, and the outer circumferential surface of the first clamping roller abuts against the left side of the strip-shaped workpiece. The first electric grinding head moves towards or away from the strip-shaped workpiece via a first horizontal linear module, and the first clamping roller moves towards or away from the strip-shaped workpiece via a second horizontal linear module. A first auxiliary plate is fixedly connected to the slide of the second horizontal linear module on the side near the strip-shaped workpiece. The first clamping roller is rotatably connected to the first auxiliary plate, and multiple first clamping rollers are spaced apart along the length of the strip-shaped workpiece.
[0012] Preferably, the left-side grinding mechanism includes a second electric grinding head and a second clamping roller. The second electric grinding head and the second clamping roller are located on both sides of the strip-shaped workpiece. The axes of the second electric grinding head and the second clamping roller are both vertically arranged. The outer circumferential surface of the grinding wheel of the second electric grinding head abuts against the left side of the strip-shaped workpiece, and the outer circumferential surface of the second clamping roller abuts against the right side of the strip-shaped workpiece. The second electric grinding head moves towards or away from the strip-shaped workpiece via a third horizontal linear module, and the second clamping roller moves towards or away from the strip-shaped workpiece via a fourth horizontal linear module. A second auxiliary plate is fixedly connected to the slide of the fourth horizontal linear module on the side near the strip-shaped workpiece. The second clamping roller is rotatably connected to the second auxiliary plate, and multiple second clamping rollers are spaced apart along the length of the strip-shaped workpiece.
[0013] Preferably, the lower surface grinding mechanism includes a third electric grinding head and a dust cover. The third electric grinding head is located below the strip-shaped workpiece, and the dust cover is located above the strip-shaped workpiece and is fixed to the connecting plate via a mating plate. The axis of the third electric grinding head is horizontally set, and the outer circumferential surface of the grinding wheel of the third electric grinding head abuts against the bottom surface of the strip-shaped workpiece. The third electric grinding head moves toward or away from the strip-shaped workpiece via a first worm gear lifting mechanism.
[0014] Preferably, the upper surface grinding mechanism includes a fourth electric grinding head and a dust collection box. The fourth electric grinding head is located above the strip-shaped workpiece, and the dust collection box is located below the strip-shaped workpiece and fixed to the base. The axis of the fourth electric grinding head is horizontally set, and the outer circumferential surface of the grinding wheel of the fourth electric grinding head abuts against the top surface of the strip-shaped workpiece. The fourth electric grinding head moves toward or away from the strip-shaped workpiece through a second worm gear lifting mechanism.
[0015] Preferably, the outer frame of the first horizontal linear module is movably connected to the base via a first swing assembly. The first swing assembly includes a first swing frame, a first swing shaft, a first connecting rod, and a third worm gear lifting mechanism. The top wall of the first swing frame is fixedly connected to the bottom surface of the outer frame of the first horizontal linear module. The first swing shaft is rotatably connected to the side wall of the first swing frame. A first auxiliary shaft is provided at the end of the first swing frame away from the strip-shaped workpiece. The top end of the first connecting rod is hinged to the first auxiliary shaft, and the bottom end of the first connecting rod is hinged to the lifting part of the third worm gear lifting mechanism.
[0016] Preferably, the outer frame of the third horizontal linear module is movably connected to the base via a second swing assembly. The second swing assembly includes a second swing frame, a second swing shaft, a second connecting rod, and a second worm gear lifting mechanism. The top wall of the second swing frame is fixedly connected to the bottom surface of the outer frame of the third horizontal linear module. The second swing shaft is rotatably connected to the side wall of the second swing frame. A second auxiliary shaft is provided at the end of the second swing frame away from the strip-shaped workpiece. The top end of the second connecting rod is hinged to the second auxiliary shaft, and the bottom end of the second connecting rod is hinged to the lifting part of the second worm gear lifting mechanism.
[0017] In summary, this application includes at least one of the following beneficial technical effects: 1. Improve the automation level of deburring and increase deburring efficiency; 2. It can grind and deburr trapezoidal strip workpieces, expanding the application range of deburring equipment; 3. High consistency in deburring and high product qualification rate; 4. Avoid situations where manual operation may result in the inhalation of metal dust, which could affect physical health. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall structure of a multi-station strip workpiece wire drawing and deburring equipment according to an embodiment of this application.
[0019] Figure 2 This is a schematic diagram of the structure of a multi-station strip workpiece wire drawing and deburring equipment, shown after the machine cover is hidden in this embodiment of the application.
[0020] Figure 3 This is a schematic diagram of the structure of the multi-station strip workpiece wire drawing and deburring equipment from another angle, shown after the machine cover is hidden in this embodiment of the application.
[0021] Figure 4 This is used to illustrate the embodiments of this application. Figure 2 A magnified structural diagram of point A in the middle.
[0022] Figure 5 This is used to illustrate the embodiments of this application. Figure 2 A magnified structural diagram at point B in the middle.
[0023] Figure 6 This is used to illustrate the embodiments of this application. Figure 3 A magnified structural diagram at point C.
[0024] Figure 7 This is a schematic diagram of the structure of the first swing component in the embodiments of this application. The structure of the second swing component is the same as that of the first swing component, so it is not shown in the accompanying drawings.
[0025] Explanation of reference numerals in the attached drawings: 1. Base; 11. Machine cover; 111. Transparent window; 112. Inspection door; 12. Material conveyor belt; 13. Industrial computer; 14. Elevator; 141. Connecting plate; 15. Limiting roller; 2. Positioning and guiding assembly; 21. First guide roller; 211. Support plate; 22. Second guide roller; 221. First mounting frame; 2211. First fixing frame; 2212. First mounting plate; 222. Height adjustment assembly; 2221. Height adjustment sleeve; 2222. Height adjustment screw; 2223. Height adjustment handwheel; 23. Third guide roller; 231. Second mounting frame; 2311. Second fixing frame; 2312. Second mounting plate; 232. Spacing adjustment assembly; 2321. Spacing adjustment screw; 2322. Spacing adjustment handwheel; 3. Right side grinding mechanism; 31. First electric grinding head 32. First clamping roller; 33. First horizontal linear module; 34. Second horizontal linear module; 341. First auxiliary plate; 35. First swing assembly; 351. First swing frame; 352. First swing shaft; 353. First connecting rod; 354. Third worm gear lifting mechanism; 355. First auxiliary shaft; 4. Left side grinding mechanism; 41. Second electric grinding head; 42. Second clamping roller; 43. Third horizontal linear module; 44. Fourth horizontal linear module; 441. Second auxiliary plate; 5. Lower surface grinding mechanism; 51. Third electric grinding head; 52. Dust cover; 521. Mating plate; 53. First worm gear lifting mechanism; 6. Upper surface grinding mechanism; 61. Fourth electric grinding head; 62. Dust collection box; 63. Second worm gear lifting mechanism; 7. Loading platform; 8. Unloading platform; 9. Strip-shaped workpiece. Detailed Implementation
[0026] The following is in conjunction with the appendix Figure 1-7 This application will be described in further detail.
[0027] This application discloses a multi-station strip workpiece wire drawing and deburring equipment.
[0028] Reference Figure 1-7 The multi-station strip workpiece wire drawing and deburring equipment includes a base 1, on which multiple conveyor belts 12 are installed. The distance between two adjacent conveyor belts 12 is less than the length of the strip workpiece 9. Along the length of the base 1 frame, a positioning guide component 2, a right side grinding mechanism 3, a left side grinding mechanism 4, a lower surface grinding mechanism 5, and an upper surface grinding mechanism 6 are arranged sequentially. At both ends of the base 1, there are loading platforms 7 and unloading platforms 8. The loading platform 7 is located near the positioning guide component 2, and the unloading platform 8 is located near the upper surface grinding mechanism 6.
[0029] A machine cover 11 is installed on the base 1. The positioning guide assembly 2, the right side grinding mechanism 3, the left side grinding mechanism 4, the lower surface grinding mechanism 5, and the upper surface grinding mechanism 6 are all located inside the machine cover 11. The machine cover 11 is provided with several transparent windows 111 and several openable maintenance doors 112. The transparent windows 111 and maintenance doors 112 correspond one-to-one with the workstations of the positioning guide assembly 2, the right side grinding mechanism 3, the left side grinding mechanism 4, the lower surface grinding mechanism 5, and the upper surface grinding mechanism 6. The operator can observe the processing situation inside the machine cover 11 through the transparent windows 111 and can perform maintenance on the corresponding workstation by opening the maintenance doors 112. The machine cover 11 has an inlet and an outlet at both ends. The strip-shaped workpiece 9 can enter the positioning guide assembly 2 through the inlet from the loading platform 7. The strip-shaped workpiece 9 can be transported from the upper surface grinding mechanism 6 through the outlet by the conveyor belt 12 at the upper surface grinding mechanism 6 to the unloading platform 8 outside the machine cover 11.
[0030] The bottom surface of the strip-shaped workpiece 9 is in contact with the upper surface of the conveyor belt 12. Two limiting rollers 15 are provided above each conveyor belt 12. The limiting rollers 15 are raised and lowered by a lifting machine 14. The support of the lifting machine 14 is fixed to the base 1. A connecting plate 141 is fixedly installed on the lifting part of the lifting machine 14. The limiting rollers 15 are rotatably connected to the connecting plate 141. The two limiting rollers 15 are respectively provided on both sides of the strip-shaped workpiece 9. The outer circumferential surface of the limiting rollers 15 abuts against both sides of the strip-shaped workpiece 9 to continuously limit the movement position of the strip-shaped workpiece 9.
[0031] The positioning and guiding assembly 2 is used to position and guide the strip-shaped workpiece 9 entering the right side grinding mechanism 3. The positioning and guiding assembly 2 includes a first guide roller 21, a second guide roller 22, and a third guide roller 23, which are arranged sequentially at intervals along the direction away from the right side grinding mechanism 3 and towards the right side grinding mechanism 3.
[0032] The first guide roller 21 is connected to the base 1 via a support plate 211. The support plate 211 is located on both sides of the conveyor belt 12 and is fixedly connected to the base 1. The axis of the first guide roller 21 is vertically arranged, and the first guide roller 21 is rotatably connected to the top surface of the support plate 211.
[0033] The second guide roller 22 is connected to the base 1 via the first mounting frame 221. The first mounting frame 221 includes a first fixed frame 2211 and a first mounting plate 2212. Both the first fixed frame 2211 and the first mounting plate 2212 are U-shaped. The two vertical parts of the first fixed frame 2211 are located on both sides of the conveyor belt 12 and fixed to the base 1. The first mounting plate 2212 is connected to the first fixed frame 2211 in a lifting manner via a height adjustment component 222. The axis of the second guide roller 22 is set horizontally, and the two side parts of the second guide roller 22 are rotatably connected to the two side parts of the first mounting plate 2212.
[0034] The third guide roller 23 is connected to the base 1 via the second mounting frame 231. The second mounting frame 231 includes a second fixed frame 2311 and a second mounting plate 2312. The second fixed frame 2311 is U-shaped. The two vertical parts of the second fixed frame 2311 are located on both sides of the conveyor belt 12 and fixed to the base 1. The second mounting plate 2312 is slidably connected to the second fixed frame 2311 via the spacing adjustment assembly 232. The second mounting plate 2312 is set on both sides of the conveyor belt 12. The two second mounting plates 2312 slide towards each other or away from each other. The axis of the third guide roller 23 is vertically set. The third guide roller 23 is rotatably connected to the bottom surface of the second mounting plate 2312.
[0035] The first guide roller 21 is disposed on both sides of the strip-shaped workpiece 9 and its outer peripheral surface abuts against the side edges of both sides of the strip-shaped workpiece 9. The second guide roller 22 is disposed above the strip-shaped workpiece 9 and its outer peripheral surface abuts against the top surface of the strip-shaped workpiece 9. The third guide roller 23 is disposed on both sides of the strip-shaped workpiece 9 and its outer peripheral surface abuts against the side edges of both sides of the strip-shaped workpiece 9.
[0036] The height adjustment assembly 222 includes a height adjustment sleeve 2221, a height adjustment screw 2222, and a height adjustment handwheel 2223. The height adjustment sleeve 2221 is fixedly connected to the top surface of the first mounting plate 2212. The bottom end of the height adjustment screw 2222 passes through the height adjustment sleeve 2221 and is threadedly connected to it. The top end of the height adjustment screw 2222 protrudes from the top wall of the first mounting bracket 221 and is movably connected to it. The height adjustment handwheel 2223 is coaxially fixedly connected to the top end of the height adjustment screw 2222. The height of the second guide roller 22 is adjusted by the height adjustment assembly 222 to press the strip-shaped workpieces 9 of different heights together. Under the cooperation of the second guide roller 22 and the conveyor belt 12, the strip-shaped workpieces 9 remain pressed together with the conveyor belt 12, ensuring stable conveying of the strip-shaped workpieces 9.
[0037] The spacing adjustment assembly 232 includes a spacing adjustment screw 2321 and a spacing adjustment handwheel 2322. The bottom surface of the top wall of the second mounting bracket 231 is provided with a receiving groove for accommodating the spacing adjustment screw 2321. Both ends of the spacing adjustment screw 2321 extend out of the side wall of the second mounting bracket 231 and are rotatably connected to the side walls of both ends of the second mounting bracket 231. Both ends of the spacing adjustment screw 2321 are rotatably connected to the second mounting bracket 231 through bearings. The spacing adjustment handwheel 2322 is coaxially fixedly connected to one end of the spacing adjustment screw 2321. The spacing adjustment screw 2321 is a bidirectional screw. Two second mounting plates 2312 are respectively threadedly connected to the reverse threaded sections of the bidirectional screw. The outer peripheral wall of the second mounting plate 2312 fits against the inner wall of the receiving groove to prevent the second mounting plate 2312 from rotating with the spacing adjustment screw 2321. When the spacing adjustment screw 2321 rotates, it drives the two second mounting plates 2312 to move towards or away from each other. The spacing between the two third guide rollers 23 is adjusted by the spacing adjustment component 232 to press the strip-shaped workpieces 9 of different widths together.
[0038] The right-side grinding mechanism 3 is used to grind and deburr the right side of the strip-shaped workpiece 9. The right-side grinding mechanism 3 includes a first electric grinding head 31 and a first pressing roller 32. The first electric grinding head 31 and the first pressing roller 32 are located on both sides of the strip-shaped workpiece 9. The axes of the first electric grinding head 31 and the first pressing roller 32 are both vertically arranged. The outer circumferential surface of the grinding wheel of the first electric grinding head 31 abuts against the right side of the strip-shaped workpiece 9, and the outer circumferential surface of the first pressing roller 32 abuts against the left side of the strip-shaped workpiece 9. The first electric grinding head 31 moves toward or away from the strip-shaped workpiece 9 through the first horizontal linear module 33, and the first pressing roller 32 moves toward or away from the strip-shaped workpiece 9 through the second horizontal linear module 34. The slide of the second horizontal linear module 34 is fixedly connected to the side of the strip-shaped workpiece 9 with a first auxiliary plate 341. The first pressing roller 32 is rotatably connected to the first auxiliary plate 341. Multiple first pressing rollers 32 are spaced apart along the length of the strip-shaped workpiece 9.
[0039] The left-side grinding mechanism 4 is used to grind and deburr the left side of the strip-shaped workpiece 9. The left-side grinding mechanism 4 includes a second electric grinding head 41 and a second pressing roller 42. The second electric grinding head 41 and the second pressing roller 42 are located on both sides of the strip-shaped workpiece 9, respectively. The axis of the second electric grinding head 41 and the axis of the second pressing roller 42 are both vertically arranged. The outer circumferential surface of the grinding wheel of the second electric grinding head 41 abuts against the left side of the strip-shaped workpiece 9, and the outer circumferential surface of the second pressing roller 42 abuts against the right side of the strip-shaped workpiece 9. The second electric grinding head 41 moves toward or away from the strip-shaped workpiece 9 through the third horizontal linear module 43, and the second pressing roller 42 moves toward or away from the strip-shaped workpiece 9 through the fourth horizontal linear module 44. The slide of the fourth horizontal linear module 44 is fixedly connected to the side of the strip-shaped workpiece 9, and the second pressing roller 42 is rotatably connected to the second auxiliary plate 441. Multiple second pressing rollers 42 are spaced apart along the length of the strip-shaped workpiece 9.
[0040] The lower surface grinding mechanism 5 is used to grind and deburr the lower surface of the strip-shaped workpiece 9. The lower surface grinding mechanism 5 includes a third electric grinding head 51 and a dust cover 52. The third electric grinding head 51 is located below the strip-shaped workpiece 9, and the dust cover 52 is located above the strip-shaped workpiece 9 and is fixed to the connecting plate 141 through a mating plate 521. The axis of the third electric grinding head 51 is horizontally set, and the outer peripheral surface of the grinding wheel of the third electric grinding head 51 abuts against the bottom surface of the strip-shaped workpiece 9. The third electric grinding head 51 moves toward or away from the strip-shaped workpiece 9 through the first worm gear lifting mechanism 14.
[0041] The upper surface grinding mechanism 6 is used to grind and deburr the upper surface of the strip-shaped workpiece 9. The upper surface grinding mechanism 6 includes a fourth electric grinding head 61 and a dust collection box 62. The fourth electric grinding head 61 is located above the strip-shaped workpiece 9, and the dust collection box 62 is located below the strip-shaped workpiece 9 and fixed to the base 1. The axis of the fourth electric grinding head 61 is horizontally set, and the outer circumferential surface of the grinding wheel of the fourth electric grinding head 61 abuts against the top surface of the strip-shaped workpiece 9. The fourth electric grinding head 61 moves toward or away from the strip-shaped workpiece 9 through the second worm gear lifting mechanism 14.
[0042] The outer frame of the first horizontal linear module 33 is movably connected to the base 1 via the first swing assembly 35. The first swing assembly 35 includes a first swing frame 351, a first swing shaft 352, a first connecting rod 353, and a third worm gear lift 14. The top wall of the first swing frame 351 is fixedly connected to the bottom surface of the outer frame of the first horizontal linear module 33. The first swing shaft 352 is rotatably connected to the side wall of the first swing frame 351. A first auxiliary shaft 355 is provided at the end of the first swing frame 351 away from the strip-shaped workpiece 9. The top end of the first connecting rod 353 is hinged to the first auxiliary shaft 355, and the bottom end of the first connecting rod 353 is hinged to the lifting part of the third worm gear lift 14.
[0043] When deburring is required on the inclined surface of the trapezoidal strip workpiece 9, the third worm gear jack 14 mechanism drives the first connecting rod 353 to rise, and the end of the first swing frame 351 near the strip workpiece 9 drives the first horizontal linear module 33 to swing downward around the first swing axis 352 so that the outer circumferential surface of the grinding wheel of the first electric grinding head 31 fits against the inclined surface of the strip workpiece 9. When resetting is required, the third worm gear jack 14 mechanism drives the first connecting rod 353 to descend to the original position.
[0044] The outer frame of the third horizontal linear module 43 is movably connected to the base 1 via the second swing assembly. The second swing assembly includes a second swing frame, a second swing shaft, a second connecting rod, and a second worm gear lift 14. The top wall of the second swing frame is fixedly connected to the bottom surface of the outer frame of the third horizontal linear module 43. The second swing shaft is rotatably connected to the side wall of the second swing frame. A second auxiliary shaft is provided at the end of the second swing frame away from the strip-shaped workpiece 9. The top end of the second connecting rod is hinged to the second auxiliary shaft, and the bottom end of the second connecting rod is hinged to the lifting part of the second worm gear lift 14.
[0045] When deburring the inclined surface of the trapezoidal strip workpiece 9 is required, the second worm gear jack 14 drives the second connecting rod to rise. The end of the second swing frame near the strip workpiece 9 drives the third horizontal linear module 43 to swing downward around the second swing axis, so that the outer circumferential surface of the grinding wheel of the second electric grinding head 41 is in contact with the inclined surface of the strip workpiece 9. When resetting is required, the second worm gear jack 14 drives the second connecting rod to descend to its original position. The structure of the second swing assembly is the same as that of the first swing assembly 35, so it is not shown in the attached drawings.
[0046] The base 1 is also equipped with an industrial control computer 13 and an infrared sensor. The industrial control computer 13, through the infrared sensor and the PLC control program, controls the right side grinding mechanism 3. When the strip-shaped workpiece 9 passes through the right side grinding mechanism 3, the first horizontal linear module 33 of the right side grinding mechanism 3 drives the first electric grinding head 31 to press against the right side of the strip-shaped workpiece 9, and the second horizontal linear module 34 drives the first pressing roller 32 to press against the left side of the strip-shaped workpiece 9. Then, the grinding wheel of the first electric grinding head 31 rotates and grinds and deburrs the right side of the strip-shaped workpiece 9. The industrial control computer 13, through the infrared sensor and the PLC control program, controls the left side grinding mechanism 4. When the strip-shaped workpiece 9 passes through the left side grinding mechanism 4, the third horizontal linear module 43 of the left side grinding mechanism 4 drives the second electric grinding head 41 to press against the left side of the strip-shaped workpiece 9, and the fourth horizontal linear module 44 drives the second pressing roller 42 to press against the right side of the strip-shaped workpiece 9. The first electric grinding head 41 rotates and grinds the left side of the strip-shaped workpiece 9 to remove burrs. The industrial control computer 13 controls the lower surface grinding mechanism 5 through infrared sensors and PLC control program. When the strip-shaped workpiece 9 passes through the lower surface grinding mechanism 5, the first worm gear jack 14 mechanism of the lower surface grinding mechanism 5 drives the third electric grinding head 51 to press against the lower surface of the strip-shaped workpiece 9. Then the grinding wheel of the third electric grinding head 51 rotates and grinds the lower surface of the strip-shaped workpiece 9 to remove burrs. The industrial control computer 13 controls the upper surface grinding mechanism 6 through infrared sensors and PLC control program. When the strip-shaped workpiece 9 passes through the upper surface grinding mechanism 6, the second worm gear jack 14 mechanism of the upper surface grinding mechanism 6 drives the fourth electric grinding head 61 to press against the upper surface of the strip-shaped workpiece 9. Then the grinding wheel of the fourth electric grinding head 61 rotates and grinds the upper surface of the strip-shaped workpiece 9 to remove burrs.
[0047] The implementation principle of a multi-station strip workpiece wire drawing and deburring device according to an embodiment of this application is as follows: The worker pushes the strip-shaped workpiece 9 from the loading platform 7 onto the conveyor belt 12 of the machine cover 11 and passes through the first limiting roller 15, the second limiting roller 15, and the third limiting roller 15. Under the continuous conveying of the conveyor belt 12, the strip-shaped workpiece 9 passes through the right side grinding mechanism 3, the left side grinding mechanism 4, the lower surface grinding mechanism 5, and the upper surface grinding mechanism 6 in sequence. All four sides of the strip-shaped workpiece 9 are simultaneously ground and deburred. Then, the conveyor belt 12 at the upper surface grinding mechanism 6 transports the strip-shaped workpiece 9 to the unloading platform 8, which not only improves the deburring efficiency but also the deburring accuracy.
[0048] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A multi-station strip workpiece wire drawing and deburring device, characterized in that: The device includes a base on which multiple conveyor belts are mounted. The distance between two adjacent conveyor belts is less than the length of the strip-shaped workpiece. Along the length of the base frame, a positioning guide assembly, a right side grinding mechanism, a left side grinding mechanism, a lower surface grinding mechanism, and an upper surface grinding mechanism are sequentially arranged beside the conveyor belts. A loading platform and a unloading platform are respectively provided at both ends of the base. The loading platform is located near the positioning guide assembly, and the unloading platform is located near the upper surface grinding mechanism. The bottom surface of the strip-shaped workpiece is in contact with the upper surface of the conveyor belt; two limiting rollers are provided above each conveyor belt, and the limiting rollers are raised and lowered by a lifting mechanism. The support of the lifting mechanism is fixed to the base, and a connecting plate is fixedly installed on the lifting part of the lifting mechanism. The limiting rollers are rotatably connected to the connecting plate. The two limiting rollers are respectively located on both sides of the strip-shaped workpiece, and the outer circumferential surface of the limiting rollers abuts against both sides of the strip-shaped workpiece. The positioning and guiding component is used to position and guide the strip-shaped workpiece entering the right side grinding mechanism. The right-side grinding mechanism is used to grind and deburr the right side of the strip-shaped workpiece. The left-side grinding mechanism is used to grind and deburr the left side of the strip-shaped workpiece. The lower surface grinding mechanism is used to grind and deburr the lower surface of the strip-shaped workpiece. The upper surface grinding mechanism is used to grind and deburr the upper surface of the strip-shaped workpiece.
2. The multi-station strip workpiece wire drawing and deburring equipment according to claim 1, characterized in that: The positioning and guiding assembly includes a first guide roller, a second guide roller, and a third guide roller, which are arranged at intervals along the direction from away from the right side grinding mechanism to close to the right side grinding mechanism; The first guide roller is connected to the base via a support plate. The support plate is disposed on both sides of the conveyor belt and is fixedly connected to the base. The axis of the first guide roller is vertically arranged, and the first guide roller is rotatably connected to the top surface of the support plate. The second guide roller is connected to the base via a first mounting frame. The first mounting frame includes a first fixed frame and a first mounting plate. Both the first fixed frame and the first mounting plate are "U" shaped. The two vertical parts of the first fixed frame are located on both sides of the conveyor belt and fixed to the base. The first mounting plate is connected to the first fixed frame for lifting and lowering via a height adjustment component. The axis of the second guide roller is set horizontally. The second guide roller is rotatably connected to the two side parts of the first mounting plate. The third guide roller is connected to the base via a second mounting frame. The second mounting frame includes a second fixed frame and a second mounting plate. The second fixed frame is U-shaped. The two vertical parts of the second fixed frame are located on both sides of the conveyor belt and fixed to the base. The second mounting plate is slidably connected to the second fixed frame via a spacing adjustment assembly. The second mounting plate is located on both sides of the conveyor belt. The two second mounting plates slide towards each other or away from each other. The axis of the third guide roller is vertically set. The third guide roller is rotatably connected to the bottom surface of the second mounting plate. The first guide roller is disposed on both sides of the strip-shaped workpiece and its outer peripheral surface abuts against the side edges of the strip-shaped workpiece. The second guide roller is disposed above the strip-shaped workpiece and its outer peripheral surface abuts against the top surface of the strip-shaped workpiece. The third guide roller is disposed on both sides of the strip-shaped workpiece and its outer peripheral surface abuts against the side edges of the strip-shaped workpiece.
3. The multi-station strip workpiece wire drawing and deburring equipment according to claim 2, characterized in that: The height adjustment assembly includes a height adjustment sleeve, a height adjustment screw, and a height adjustment handwheel. The height adjustment sleeve is fixedly connected to the top surface of the first mounting plate. The bottom end of the height adjustment screw passes through the height adjustment sleeve and is threadedly connected to the height adjustment sleeve. The top end of the height adjustment screw protrudes from the top wall of the first mounting frame and is movably connected to the top wall of the first mounting frame. The height adjustment handwheel is coaxially fixedly connected to the top end of the height adjustment screw.
4. The multi-station strip workpiece wire drawing and deburring equipment according to claim 2, characterized in that: The spacing adjustment assembly includes a spacing adjustment screw and a spacing adjustment handwheel. The bottom surface of the top wall of the second mounting bracket has a receiving groove for accommodating the spacing adjustment screw. Both ends of the spacing adjustment screw protrude from the side wall of the second mounting bracket and are rotatably connected to the side walls at both ends of the second mounting bracket. Both ends of the spacing adjustment screw are rotatably connected to the second mounting bracket through bearings. The spacing adjustment handwheel is coaxially fixedly connected to one end of the spacing adjustment screw. The spacing adjustment screw is a bidirectional screw. The two second mounting plates are respectively threaded to the reverse threaded sections of the bidirectional screw. The outer peripheral wall of the second mounting plate fits against the inner wall of the receiving groove. When the spacing adjustment screw rotates, it drives the two second mounting plates to move toward each other or away from each other.
5. The multi-station strip workpiece wire drawing and deburring equipment according to claim 1, characterized in that: The right-side grinding mechanism includes a first electric grinding head and a first clamping roller. The first electric grinding head and the first clamping roller are located on both sides of the strip-shaped workpiece. The axes of the first electric grinding head and the first clamping roller are both vertically arranged. The outer circumferential surface of the grinding wheel of the first electric grinding head abuts against the right side of the strip-shaped workpiece, and the outer circumferential surface of the first clamping roller abuts against the left side of the strip-shaped workpiece. The first electric grinding head moves towards or away from the strip-shaped workpiece via a first horizontal linear module, and the first clamping roller moves towards or away from the strip-shaped workpiece via a second horizontal linear module. A first auxiliary plate is fixedly connected to the slide of the second horizontal linear module on the side near the strip-shaped workpiece. The first clamping roller is rotatably connected to the first auxiliary plate, and multiple first clamping rollers are spaced apart along the length of the strip-shaped workpiece.
6. The multi-station strip workpiece wire drawing and deburring equipment according to claim 1, characterized in that: The left-side grinding mechanism includes a second electric grinding head and a second clamping roller. The second electric grinding head and the second clamping roller are located on both sides of the strip-shaped workpiece. The axes of the second electric grinding head and the second clamping roller are both vertically arranged. The outer circumferential surface of the grinding wheel of the second electric grinding head abuts against the left side of the strip-shaped workpiece, and the outer circumferential surface of the second clamping roller abuts against the right side of the strip-shaped workpiece. The second electric grinding head moves towards or away from the strip-shaped workpiece via a third horizontal linear module, and the second clamping roller moves towards or away from the strip-shaped workpiece via a fourth horizontal linear module. A second auxiliary plate is fixedly connected to the slide of the fourth horizontal linear module on the side near the strip-shaped workpiece. The second clamping roller is rotatably connected to the second auxiliary plate, and multiple second clamping rollers are spaced apart along the length of the strip-shaped workpiece.
7. The multi-station strip workpiece wire drawing and deburring equipment according to claim 1, characterized in that: The lower surface grinding mechanism includes a third electric grinding head and a dust cover. The third electric grinding head is located below the strip-shaped workpiece, and the dust cover is located above the strip-shaped workpiece and is fixed to the connecting plate through a mating plate. The axis of the third electric grinding head is set horizontally, and the outer circumferential surface of the grinding wheel of the third electric grinding head abuts against the bottom surface of the strip-shaped workpiece. The third electric grinding head moves toward or away from the strip-shaped workpiece through a first worm gear lifting mechanism.
8. The multi-station strip workpiece wire drawing and deburring equipment according to claim 1, characterized in that: The upper surface grinding mechanism includes a fourth electric grinding head and a dust collection box. The fourth electric grinding head is located above the strip-shaped workpiece, and the dust collection box is located below the strip-shaped workpiece and fixed to the base. The axis of the fourth electric grinding head is horizontally set, and the outer circumferential surface of the grinding wheel of the fourth electric grinding head abuts against the top surface of the strip-shaped workpiece. The fourth electric grinding head moves toward or away from the strip-shaped workpiece through a second worm gear lifting mechanism.
9. The multi-station strip workpiece wire drawing and deburring equipment according to claim 5, characterized in that: The outer frame of the first horizontal linear module is movably connected to the base via a first swing assembly. The first swing assembly includes a first swing frame, a first swing shaft, a first connecting rod, and a third worm gear lifting mechanism. The top wall of the first swing frame is fixedly connected to the bottom surface of the outer frame of the first horizontal linear module. The first swing shaft is rotatably connected to the side wall of the first swing frame. A first auxiliary shaft is provided at the end of the first swing frame away from the strip-shaped workpiece. The top end of the first connecting rod is hinged to the first auxiliary shaft, and the bottom end of the first connecting rod is hinged to the lifting part of the third worm gear lifting mechanism.
10. The multi-station strip workpiece wire drawing and deburring equipment according to claim 6, characterized in that: The outer frame of the third horizontal linear module is movably connected to the base via a second swing assembly. The second swing assembly includes a second swing frame, a second swing shaft, a second connecting rod, and a second worm gear lifting mechanism. The top wall of the second swing frame is fixedly connected to the bottom surface of the outer frame of the third horizontal linear module. The second swing shaft is rotatably connected to the side wall of the second swing frame. A second auxiliary shaft is provided at the end of the second swing frame away from the strip-shaped workpiece. The top end of the second connecting rod is hinged to the second auxiliary shaft, and the bottom end of the second connecting rod is hinged to the lifting part of the second worm gear lifting mechanism.