A punching and burr processing device for hardware machining
Patent Information
- Application Number
- CN202522278965.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-28
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-10-28
AI Technical Summary
1、该五金件加工用冲孔毛刺处理装置,通过设置底座、两个气压缸、横向架、模具座、驱动电机和磨削轮,横向架的两侧与气压缸的输出端相连接,驱动电机竖直放置,磨削轮安装在驱动电机的输出端,将五金件放在模具座的内部,同时两个气压缸同步伸长动作,推动五金件竖直上升,并使磨削轮进入至五金件的冲孔内部,随着驱动电机的转动,便于对冲孔周围的毛刺进行磨削处理,整体结构简单,结构合理,便于进行推广使用。
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Figure CN224825841U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of hardware technology, and in particular to a punching and burr removal device for hardware processing. Background Technology
[0002] With the transformation and upgrading of the manufacturing industry and the acceleration of urbanization, the market demand for hardware products continues to grow, and the hardware industry has broad development prospects. Hardware refers to tools made of metals such as gold, silver, copper, iron, and tin through processing and casting, used for fixing, processing, decoration, etc., and has a wide range of applications. There are many types of hardware, including but not limited to building hardware, automotive repair hardware, daily hardware, and industrial repair hardware.
[0003] After punching some hardware parts, the hardware parts are subjected to the shearing force of the punch, and some burrs appear at the edge of the punch, which will have a certain impact on subsequent use and packaging. Based on this, a punching burr treatment device for hardware parts processing is proposed to grind the burrs around the punching of hardware parts. Utility Model Content
[0004] The purpose of this utility model is to overcome the shortcomings of the prior art and provide a punching burr removal device for hardware processing, which effectively solves the deficiencies of the prior art.
[0005] To achieve the above objectives, one embodiment of this utility model provides a punching and deburring device for metal parts processing, including a base. Pneumatic cylinders are symmetrically mounted on both sides of the top surface of the base, and a horizontal frame is mounted on the output ends of both cylinders. Support rods are mounted on both sides of the top surface of the horizontal frame, and a mold base is mounted between the tops of the four cylinders. Both sides of the mold base are bent upwards in opposite directions. One side of the top surface of the base is raised upwards, and a vertically placed drive motor is mounted on its top. A grinding wheel and flange bolts are mounted on the output end of the drive motor. A through hole for the grinding wheel and flange bolts to pass through is provided in the middle of the top surface of the mold base.
[0006] Preferably, in any of the above solutions, a vertically placed guide tube is installed in the middle of the top surface of the base, and through grooves are symmetrically opened on its outer wall. A guide column that cooperates with the guide tube is installed in the middle of the bottom surface of the transverse frame. By using this solution, it is convenient to guide the vertical movement of the transverse frame, avoid the transverse force from acting directly on the two pneumatic cylinders, and achieve protection of the pneumatic cylinders. At the same time, the grooved treatment on the outer wall of the guide tube allows air to freely enter and exit when the guide column moves up and down inside the guide tube, ensuring the smooth operation of the guide column.
[0007] Preferably, in any of the above solutions, two limiting holes are provided in the middle of the top surface of the transverse frame, and a waste collection trough is provided on the top surface of the transverse frame. The bottom surface of the waste collection trough is equipped with limiting posts that cooperate with the limiting holes. By using this solution, the waste collection trough can be stably placed on the top surface of the transverse frame. The limiting posts cooperate with the limiting holes to prevent the waste collection trough from sliding accidentally. At the same time, the two sides of the transverse frame are respectively attached to the sides of the support rod, and the other two sides protrude from the transverse frame, thereby realizing the collection and holding of burr metal chips.
[0008] Preferably, the top of each of the four support rods on adjacent sides is provided with a protrusion, and the sides of the four support rods that are far apart are fixedly connected to the two sides of the mold base by bolts. This solution facilitates the support of the mold base. During the installation of the mold base, it is convenient to place the mold base directly on the top surface of the protrusion, and then it is convenient to use bolts to fix the mold base to the top of the support rod.
[0009] Preferably, one end of the mold base is equipped with two blocking blocks with a gap between their adjacent sides. Guide blocks are installed at the two corners of the mold base away from the top surface of the blocking blocks. The blocking blocks in this scheme facilitate the placement and blocking of the hardware parts, and make it easy to align the punching position of the hardware parts with the position of the grinding wheel. Then, with the synchronous extension of the two pneumatic cylinders, the grinding wheel enters the punching position, which facilitates the grinding of the punching burrs. At the same time, the stepped structure of the grinding wheel makes it easy to punch the inside of the hole at the bottom of the grinding wheel, ensuring the stability of the grinding process.
[0010] Preferably, in any of the above solutions, a limiting ring is installed at the output end of the drive motor. The bottom of the output end of the drive motor is hexagonal prism in shape, and the outer diameter of the limiting ring is smaller than that of the grinding wheel and the flange bolt. In this solution, the limiting ring can block the installation position of the grinding wheel. At the same time, the hexagonal prism structure of the output end of the drive motor is used for power transmission to prevent the grinding wheel from slipping. The flange bolt is threadedly connected to the output end of the drive motor, thereby achieving the locking of the grinding wheel.
[0011] Preferably, as described in any of the above solutions, a transparent protective plate is installed on the side of the base near the top of the drive motor. This solution allows the bottom of the transparent protective plate to be close to the hardware during the synchronous lifting of the horizontal frame and the hardware, thus providing some protection for the operator. At the same time, the use of transparent material makes it convenient for the operator to observe the entire grinding process.
[0012] This utility model has the following advantages: 1. This punching and deburring device for metal parts processing consists of a base, two pneumatic cylinders, a horizontal frame, a mold base, a drive motor, and a grinding wheel. The two sides of the horizontal frame are connected to the output ends of the pneumatic cylinders. The drive motor is placed vertically, and the grinding wheel is installed at the output end of the drive motor. When the metal part is placed inside the mold base, the two pneumatic cylinders extend synchronously, pushing the metal part vertically upward and allowing the grinding wheel to enter the punching hole of the metal part. As the drive motor rotates, it facilitates the grinding of burrs around the punching hole. The overall structure is simple and reasonable, making it easy to promote and use.
[0013] 2. This punching and deburring device for hardware processing, by setting a base, guide pillars and guide tubes, with the guide pillars and guide tubes slidably connected, facilitates the vertical movement of the horizontal frame. By setting two blocking blocks, the placement position of the hardware parts is limited, and a gap is left between the two to allow burrs to be discharged in time. By setting two guide blocks, the hardware parts are guided into the mold base, improving the convenience of operation and making it easier for operators to use. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a cross-sectional view of the overall structure of this utility model; Figure 3 This is a schematic diagram of the base structure of this utility model; Figure 4 This is a schematic diagram of the assembly structure of the horizontal frame and the mold base of this utility model; Figure 5 This is a schematic diagram of the mold base structure of this utility model; Figure 6 This is a schematic diagram of the waste container structure of this utility model; Figure 7 This is an exploded structural diagram of the drive motor output end and the grinding wheel of this utility model.
[0015] In the diagram: 1-base, 2-guide tube, 3-guide post, 4-horizontal frame, 5-support rod, 6-mold seat, 7-grinding wheel, 8-drive motor, 9-transparent protective plate, 10-waste container, 11-pneumatic cylinder, 12-flange bolt, 13-limiting ring, 14-guide block, 15-limiting hole, 16-limiting post, 17-blocking block. Detailed Implementation
[0016] The present invention will be further described below with reference to the accompanying drawings, but the scope of protection of the present invention is not limited to the following description.
[0017] like Figures 1 to 7As shown, a punching and deburring device for processing hardware parts includes a base 1. Pneumatic cylinders 11 are symmetrically installed on both sides of the top surface of the base 1, and a horizontal frame 4 is installed at the output end of both cylinders. Support rods 5 are installed on both sides of the top surface of the horizontal frame 4, and a mold seat 6 is installed between the top ends of the four cylinders. Both sides of the mold seat 6 are bent upwards in opposite directions. One side of the top surface of the base 1 is raised upwards, and a vertically placed drive motor 8 is installed at its top. A grinding wheel 7 and a flange bolt 12 are installed at the output end of the drive motor 8. The grinding wheel 7 has a stepped shape in the middle, which facilitates stable matching with the punching position of the hardware parts. A through hole is opened in the middle of the top surface of the mold seat 6 for the grinding wheel 7 and the flange bolt 12 to pass through.
[0018] A vertically placed guide tube 2 is installed in the middle of the top surface of the base 1, and its outer wall is symmetrically provided with through grooves. A guide column 3 that cooperates with the guide tube 2 is installed in the middle of the bottom surface of the transverse frame 4. As an optional technical solution of this utility model, this facilitates the guidance of the vertical movement of the transverse frame 4, avoids the transverse force from acting directly on the two pneumatic cylinders 11, and achieves protection of the pneumatic cylinders 11. At the same time, the groove treatment on the outer wall of the guide tube 2 facilitates the free entry and exit of air when the guide column 3 moves up and down inside the guide tube 2, ensuring the smooth operation of the guide column 3.
[0019] Two limiting holes 15 are provided in the middle of the top surface of the transverse frame 4. A waste collection trough 10 is provided on the top surface of the transverse frame 4. A limiting post 16 that cooperates with the limiting hole 15 is installed on the bottom surface of the waste collection trough 10. As an optional technical solution of this utility model, this makes it easy to place the waste collection trough 10 stably on the top surface of the transverse frame 4. The limiting post 16 cooperates with the limiting hole 15 to prevent the waste collection trough 10 from sliding accidentally. At the same time, the two sides of the transverse frame 4 are respectively attached to the sides of the support rod 5, and the other two sides protrude from the transverse frame 4, thereby realizing the collection and holding of burr metal chips.
[0020] Each of the four support rods 5 has a protrusion at the top of its adjacent side. The sides of the four support rods 5 that are far apart are fixedly connected to the two sides of the mold base 6 by bolts. As an optional technical solution of this utility model, this facilitates the support of the mold base 6. During the installation of the mold base 6, it is convenient to place the mold base 6 directly on the top surface of the protrusion, and then it is convenient to use bolts to fix the mold base 6 to the top of the support rods 5.
[0021] Two blocking blocks 17 are installed at one end of the mold base 6, and a gap is left between the adjacent sides of the two blocks. Guide blocks 14 are installed at the two corners of the top surface of the mold base 6 away from the blocking blocks 17. As an optional technical solution of this utility model, the blocking blocks 17 can limit and block the insertion of the hardware parts, and make the punching position of the hardware parts aligned with the position of the grinding wheel 7. Then, with the synchronous extension of the two pneumatic cylinders 11, the grinding wheel 7 enters the punching position, which facilitates the grinding of the punching burrs. At the same time, the stepped structure of the grinding wheel 7 makes it easy to punch the inside of the bottom position of the grinding wheel 7, ensuring the stability of the grinding process.
[0022] A limiting ring 13 is installed at the output end of the drive motor 8. The bottom of the output end of the drive motor 8 is hexagonal prism. The outer diameter of the limiting ring 13 is smaller than that of the grinding wheel 7 and the flange bolt 12. As an optional technical solution of this utility model, the limiting ring 13 can block the installation position of the grinding wheel 7. At the same time, the hexagonal prism structure at the output end of the drive motor 8 is used for power transmission to prevent the grinding wheel 7 from slipping. The flange bolt 12 is threadedly connected to the output end of the drive motor 8, thereby locking the grinding wheel 7.
[0023] A transparent protective plate 9 is installed on the side of the base 1 near the top of the drive motor 8. As an optional technical solution of this utility model, this makes it easier for the bottom of the transparent protective plate 9 to be close to the hardware during the synchronous lifting of the horizontal frame 4 and the hardware, thereby providing certain protection for the operator. At the same time, the use of transparent material makes it convenient for the operator to observe the entire grinding process.
[0024] The following steps are required when using this punching and deburring device for metal parts processing: 1) When in use, insert the hardware into the mold base 6 along the two guide blocks 14, and make the end of the hardware contact the two blocking blocks 17; 2) The two pneumatic cylinders 11 extend synchronously, pushing the transverse frame 4 and the hardware parts to rise synchronously, while the grinding wheel 7 enters the punched hole of the hardware parts. 3) The drive motor 8 drives the grinding wheel 7 to rotate, and grinds the area around the punched hole of the hardware to remove burrs.
[0025] In summary, during use, the system comprises a base 1, two pneumatic cylinders 11, a horizontal frame 4, a mold base 6, a drive motor 8, and a grinding wheel 7. The two sides of the horizontal frame 4 are connected to the output ends of the pneumatic cylinders 11. The drive motor 8 is placed vertically, and the grinding wheel 7 is installed at the output end of the drive motor 8. The hardware is placed inside the mold base 6, and simultaneously, the two pneumatic cylinders 11 extend synchronously, pushing the hardware vertically upward and allowing the grinding wheel 7 to enter the punched hole of the hardware. As the drive motor 8 rotates, it facilitates the grinding of burrs around the punched hole. The overall structure... The structure is simple and reasonable, making it easy to promote and use. By setting a base 1, guide pillar 3, and guide tube 2, with the guide pillar 3 and guide tube 2 slidably connected, it is easy to guide the vertical movement of the horizontal frame 4. By setting two blocking blocks 17, it is easy to limit the placement position of the hardware parts, and a gap is left between them to allow burrs to be discharged in time. By setting two guide blocks 14, it is easy to guide the hardware parts into the mold base 6, improving the convenience of operation and making it easier for operators to use.
[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A punching and deburring device for processing hardware parts, characterized in that: The base (1) includes a base, on which pneumatic cylinders (11) are symmetrically installed on both sides of the top surface of the base (1), and a horizontal frame (4) is installed at the output end of both cylinders. Support rods (5) are installed on both sides of the top surface of the horizontal frame (4), and a mold seat (6) is installed between the top ends of the four. Both sides of the mold seat (6) are bent upwards in opposite directions. One side of the top surface of the base (1) is raised upwards, and a vertically placed drive motor (8) is installed at its top. A grinding wheel (7) and a flange bolt (12) are installed at the output end of the drive motor (8). A through hole is provided in the middle of the top surface of the mold seat (6) for the grinding wheel (7) and the flange bolt (12) to pass through.
2. The punching and deburring device for hardware processing according to claim 1, characterized in that: A vertically placed guide tube (2) is installed in the middle of the top surface of the base (1), and through grooves are symmetrically opened on its outer wall. A guide column (3) that cooperates with the guide tube (2) is installed in the middle of the bottom surface of the transverse frame (4).
3. The punching and deburring device for hardware processing according to claim 2, characterized in that: Two limiting holes (15) are opened in the middle of the top surface of the transverse frame (4). A waste container (10) is provided on the top surface of the transverse frame (4). A limiting post (16) that cooperates with the limiting hole (15) is installed on the bottom surface of the waste container (10).
4. The punching and deburring device for hardware processing according to claim 3, characterized in that: The top of each of the four support rods (5) on adjacent sides is provided with a protrusion, and the sides of the four support rods (5) that are far apart are fixedly connected to the two sides of the mold base (6) by bolts.
5. The punching and deburring device for hardware processing according to claim 4, characterized in that: Two blocking blocks (17) are installed at one end of the mold base (6), and there is a gap between the adjacent sides of the two blocks. Guide blocks (14) are installed at the two corners of the top surface of the mold base (6) away from the blocking blocks (17).
6. The punching and deburring device for hardware processing according to claim 5, characterized in that: The output end of the drive motor (8) is equipped with a limiting ring (13). The bottom of the output end of the drive motor (8) is a hexagonal prism. The outer diameter of the limiting ring (13) is smaller than that of the grinding wheel (7) and the flange bolt (12).
7. The punching and deburring device for hardware processing according to claim 6, characterized in that: A transparent protective plate (9) is installed on the side of the base (1) near the top of the drive motor (8).