Quartz profile surface grinding machine

CN224825901UActive Publication Date: 2026-10-09JIANGSU TUAN XIANG PHOTOELECTRIC TECH CO LTD
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Patent Information

Application Number
CN202522166737.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-14
Publication Date
2026-10-09
Estimated Expiration
2035-10-14

AI Technical Summary

Technical Problem

[0003]但是磨盘表面的凹面、凸面和平面区域尺寸和相对位置固定,这使得磨盘在对陶瓷件表面的平面部分进行打磨时,只能在有限的区域内进行操作,如果陶瓷件的打磨区域范围过大,磨盘的平面部分无法完全覆盖陶瓷件的平面区域,导致部分区域无法得到有效打磨,或者与磨盘的凹面或凸面接触,产生不均匀的打磨效果

Benefits of technology

1、本实用新型中,利用连接座在水平摆臂内移动带动线性模组同步移动,即可实现电动打磨器距离环形轨圆心的距离调整,因此连接座随着水平摆臂公转过程中带动线性模组和电动打磨器同步公转,并且配合电动推杆伸缩控制电动打磨器升降,方便对石英件上表面凸面或者凹面打磨。

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Abstract

The utility model provides a quartz special-shaped curved surface grinding machine relates to quartz special-shaped curved surface polishing technical field, including bed frame, the movable installation of bed frame top has the lifting support and bed frame is used for installing quartz piece, the lifting support bottom surface fixed mounting has with bed frame coaxial distribution's annular rail and lifting support bottom surface is located annular rail's circle center place rotationally connected with through stepping motor drive rotation's horizontal swing arm, utilizes the seat in horizontal swing arm to move and drives linear module synchronous movement, can realize electric polisher distance annular rail circle center's distance adjustment, therefore the seat is with horizontal swing arm revolution process and drives linear module and electric polisher synchronous revolution, and cooperation electric push rod telescopic control electric polisher elevates, the convenient polishing of convex surface or concave surface on quartz piece upper surface.
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Description

Technical Field

[0001] This utility model relates to the field of quartz irregular curved surface grinding technology, and in particular to a quartz irregular curved surface grinding machine. Background Technology

[0002] This is a tool for grinding irregular curved surfaces of quartz, such as when the surface of a quartz part is curved. Therefore, a grinding machine for quartz ceramic production, with publication number CN216681597U, has an irregularly shaped grinding surface. The grinding surface of the grinding disc is arranged in the following order from the center outward: convex, concave, and flat. A screw is mounted on the top of the motor via a bearing, and a turntable is mounted on the top of the screw. The screw is installed at the center of the top of the fixed frame and is threadedly connected to the fixed frame. The irregularly shaped grinding disc can grind convex, concave, and flat surfaces, greatly improving the applicability of the grinding disc. During grinding, the grinding disc can be moved to the appropriate height by rotating the screw to grind the required ceramic.

[0003] However, the dimensions and relative positions of the concave, convex, and flat areas on the surface of the grinding disc are fixed. This means that when the grinding disc grinds the flat part of the ceramic part, it can only operate within a limited area. If the grinding area of ​​the ceramic part is too large, the flat part of the grinding disc cannot completely cover the flat area of ​​the ceramic part, resulting in some areas not being effectively ground, or contact with the concave or convex surface of the grinding disc, producing an uneven grinding effect. Utility Model Content

[0004] The purpose of this invention is to solve the problems existing in the prior art by proposing a quartz irregular curved surface grinding machine.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a quartz irregular curved surface grinding machine, including a bed frame, a lifting frame movably mounted above the bed frame and used to mount quartz parts, an annular rail coaxially distributed with the bed frame fixedly mounted on the bottom surface of the lifting frame, and a horizontal swing arm driven by a stepper motor rotatably connected to the bottom surface of the lifting frame at the center of the annular rail, the top edge of the horizontal swing arm being inserted into the annular rail and the bottom edge of the horizontal swing arm being inserted into a connecting seat sliding along the radius of the annular rail, a linear module being rotatably connected to the bottom edge of the connecting seat, a spur gear ring located directly below the connecting seat being fixedly mounted on one end of the surface of the linear module, and a lower spur gear driven by a motor and meshing with the spur gear ring being provided inside the connecting seat, the slider portion of the linear module being disposed away from the connecting seat, and a downwardly extending electric push rod being fixedly mounted on the bottom edge of the slider portion of the linear module, an electric grinder being fixedly mounted on the extending end of the electric push rod.

[0006] Preferably, a horizontally arranged rack is fixedly installed inside the horizontal swing arm, and an upper spur gear that is driven by a motor and meshes with the rack is also provided inside the connecting seat.

[0007] Preferably, at least three vertically arranged lead screws are fixedly installed on the bottom edge of the lifting frame, and the lead screws pass through the edge of the bed frame and a loose nut that is threadedly connected to one of the lead screws is rotatably connected to the upper surface of the bed frame.

[0008] Preferably, the upper surface of the bed frame is provided with a plurality of sliding grooves arranged in a circumferential array around the center of the annular rail. The sliding grooves are arranged along the radial direction of the annular rail and two sliding blocks are slidably installed in the sliding grooves. The sliding block in the sliding groove near the center of the annular rail is used to support the bottom surface of the quartz piece, and the sliding block in the sliding groove away from the center of the annular rail is used to abut against the edge of the quartz piece.

[0009] Preferably, the bottom edge of the sliding block is fixedly installed with a plug screw that passes through the groove below the sliding groove, and the plug screw is threaded with a fastening nut for pressing against the bottom surface of the bed frame.

[0010] Preferably, a long screw coaxial with the plug screw and threaded through is provided through the top edge of the sliding block, and an anti-slip pad is fixedly installed at the top of the long screw near the center of the annular rail inside the sliding groove.

[0011] Preferably, an upper washer and a lower washer are threaded onto a long screw in the groove that is far from the center of the annular rail. The upper washer and the lower washer are both located above the sliding block and are used to contact the upper and lower surface edges of the quartz piece, respectively.

[0012] Compared with the prior art, the advantages and positive effects of this utility model are as follows: 1. In this utility model, the distance between the electric polisher and the center of the annular rail can be adjusted by using the connecting seat to move within the horizontal swing arm to drive the linear module to move synchronously. Therefore, the connecting seat drives the linear module and the electric polisher to rotate synchronously as the horizontal swing arm revolves. In addition, the electric push rod extends and retracts to control the lifting and lowering of the electric polisher, which is convenient for polishing the convex or concave surfaces on the upper surface of the quartz part.

[0013] 2. In this utility model, by adjusting the position of the two sliding blocks in the slide groove and adjusting the height of the anti-slip pad by rotating the long screw, it is convenient to adjust the level of the quartz part. By rotating the long screw on the outer sliding block, the length of the long screw located above the bed frame is adjusted. Then, the upper and lower pad rings are rotated separately to adjust the distance between them. This allows the lower pad ring to support the bottom edge of the quartz part, the upper pad ring to press down on the upper surface edge of the quartz part, and the long screw on the outer sliding block to abut against the edge of the quartz part, thus fixing the position of the quartz part. Attached Figure Description

[0014] Figure 1 A three-dimensional structural diagram of a quartz irregular curved surface grinding machine is provided for this utility model; Figure 2This utility model proposes a quartz irregular curved surface grinding machine. Figure 1 A schematic diagram of the structure viewed from below; Figure 3 A bottom view of the lifting frame of a quartz irregular curved surface grinding machine is provided for this utility model; Figure 4 This is a cross-sectional view of the sliding block. Figure 5 This is a cross-sectional view of the connector.

[0015] Legend: 1. Bed frame; 2. Lifting frame; 3. Tightening nut; 4. Lead screw; 5. Circular rail; 6. Slide groove; 7. Sliding block; 8. Lower washer ring; 9. Upper washer ring; 10. Anti-slip pad; 11. Long screw; 12. Fastening nut; 13. Insert screw; 14. Linear module; 15. Horizontal swing arm; 16. Electric push rod; 17. Upper spur gear; 18. Lower spur gear; 19. Spur gear ring; 20. Rack; 21. Connecting seat; 22. Electric grinder. Detailed Implementation

[0016] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0017] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0018] like Figures 1-5 As shown, a quartz irregular curved surface grinding machine includes a bed frame 1, a lifting frame 2 movably mounted above the bed frame 1, and the bed frame 1 is used to mount quartz parts. An annular rail 5, coaxially distributed with the bed frame 1, is fixedly mounted on the bottom surface of the lifting frame 2, and the bottom surface of the lifting frame 2 is located at the center of the annular rail 5. A horizontal swing arm 15, driven to rotate by a stepper motor, is rotatably connected to it. Figure 1As shown, by installing a stepper motor on the upper surface of the lifting frame 2, the main shaft of the stepper motor extends downward through the lifting frame 2 and is fixedly connected to one end of the horizontal swing arm 15. The top edge of the horizontal swing arm 15 is inserted into the annular rail 5, and the bottom edge of the horizontal swing arm 15 is inserted into a connecting seat 21 that slides along the radius of the annular rail 5. By driving the horizontal swing arm 15 to rotate on the surface of the annular rail 5 using the stepper motor, the corresponding connecting seat 21 can be made to revolve around the center of the annular rail 5. The bottom edge of the connecting seat 21 is rotatably connected to a linear module 14. A spur gear ring 19 located directly below the connecting seat 21 is fixedly installed on one end of the surface of the linear module 14, and a lower spur gear 18 driven by a motor and meshing with the spur gear ring 19 is provided inside the connecting seat 21. The slider part of the linear module 14 is set away from the connecting seat 21, and a downwardly extending electric push rod 16 is fixedly installed on the bottom edge of the slider part of the linear module 14. An electric grinder 22 is fixedly installed at the extension end of the electric push rod 16. Figure 3 As shown, the electric polisher 22 is located at one end of the linear module 14. Therefore, by using the connecting seat 21 to move within the horizontal swing arm 15, the linear module 14 can be moved synchronously, allowing the electric polisher 22 to move along the radius of the bed frame 1 and reach the edge of the bed frame 1. Thus, during the revolution of the connecting seat 21, the linear module 14 and the electric polisher 22 can be driven to revolve synchronously. In addition, the extension and retraction of the electric push rod 16 controls the raising and lowering of the electric polisher 22, which is convenient for polishing the convex or concave surfaces of the quartz part. Alternatively, by setting a motor in the connecting seat 21 to drive the spur gear 18 to rotate, the meshing spur gear ring 19 can be used to drive the linear module 14 to rotate at a certain angle to the horizontal swing arm 15. At this time, the movement of the slider in the linear module 14 and the extension and retraction of the electric push rod 16 facilitate the polishing of the convex or concave surfaces of the quartz part.

[0019] The electric grinder 22 is specifically the NSK Zhongxi EV410-230 electric grinder.

[0020] A horizontally arranged rack 20 is fixedly installed inside the horizontal swing arm 15. An upper spur gear 17, driven by a motor and meshing with the rack 20, is also installed inside the connecting seat 21. By installing a motor to drive the upper spur gear 17 to rotate, the upper spur gear 17 can roll on the surface of the rack 20 inside the horizontal swing arm 15 through the meshing connection, and the connecting seat 21 can slide along the surface of the horizontal swing arm 15. At least three vertically arranged lead screws 4 are fixedly installed on the bottom edge of the lifting frame 2. The lead screws 4 pass through the edge of the bed frame 1, and a loosening nut 3 is rotatably connected to one of the lead screws 4 through the upper surface of the bed frame 1. By rotating the loosening nut 3, the loosening nut 3 is threadedly connected to the corresponding lead screw 4, and the height of the lifting frame 2 can be adjusted by the constraint of the other lead screws 4 passing through the edge of the bed frame 1.

[0021] The upper surface of the bed frame 1 has several grooves 6 arranged in a circular array around the center of the annular rail 5. The grooves 6 are arranged along the radius of the annular rail 5, and two sliding blocks 7 are slidably installed within each groove 6. A connecting screw 13, passing through the lower opening of the groove 6, is fixedly installed on the bottom edge of each sliding block 7. A fastening nut 12 is threaded onto the connecting screw 13 to secure it against the bottom surface of the bed frame 1. By rotating the fastening nut 12, it is disengaged from the bottom surface of the bed frame 1, allowing the connecting screw 13 to move the sliding block 7 within the groove 6 to adjust its position. Then, by rotating the fastening nut 12 again to secure it against the bottom surface of the bed frame 1, the position of the sliding block 7 within the groove 6 is fixed. The sliding block 7 closest to the center of the annular rail 5 within the groove 6 supports the bottom surface of the quartz component, while the sliding block 7 furthest from the center of the annular rail 5 abuts against the edge of the quartz component. A through-hole coaxial with the connecting screw 13 is provided on the top edge of each sliding block 7. The long screw 11 with threaded penetration is fixedly installed with an anti-slip pad 10 at the top of the long screw 11 near the center of the annular rail 5 in the slide groove 6. The long screw 11 far from the center of the annular rail 5 in the slide groove 6 is threadedly connected with an upper washer 9 and a lower washer 8. The upper washer 9 and the lower washer 8 are both located above the sliding block 7 and are used to contact the upper and lower surface edges of the quartz piece respectively. The height of the anti-slip pad 10 can be adjusted by rotating the long screw 11 to adjust the level of the quartz piece. The length of the long screw 11 located above the bed frame 1 can be adjusted by rotating the long screw 11 on the outer sliding block 7. Then, the distance between the two can be adjusted by rotating the upper washer 9 and the lower washer 8 separately to adjust according to the edge thickness of the quartz piece. The lower washer 8 supports the bottom edge of the quartz piece, the upper washer 9 presses down on the upper surface edge of the quartz piece, and the long screw 11 on the outer sliding block 7 abuts against the edge of the quartz piece to fix the position of the quartz piece.

[0022] The method of using this utility model is as follows: The quartz part is fixed on the upper surface of the bed frame 1 using the sliding block 7. Then, the connecting seat 21 slides in the horizontal swing arm 15 to drive the linear module 14 to slide and adjust the horizontal distance between the electric grinder 22 and the center of the annular rail 5. The stepper motor drives the horizontal swing arm 15 to rotate, which drives the linear module 14 to revolve, thereby realizing the revolution of the electric grinder 22. In addition, the extension and retraction of the electric push rod 16 facilitates the grinding of the surface of the quartz part to form an upper convex surface or a lower concave surface. Alternatively, the linear module 14 drives the electric grinder 22 to move along a straight line. The lifting and lowering of the electric grinder 22 facilitates the grinding of the quartz part into different shapes.

[0023] The wiring diagrams of the stepper motor, motor, electric push rod 16, linear module 14 and electric grinder 22 in this utility model are common knowledge in the field, and their working principles are known technologies. The appropriate model is selected according to actual use. Therefore, the control method and wiring layout of the stepper motor, motor, electric push rod 16, linear module 14 and electric grinder 22 will not be explained in detail.

[0024] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A quartz irregular curved surface grinding machine, comprising a bed frame (1), characterized in that: A lifting frame (2) is movably installed above the bed frame (1), and the bed frame (1) is used to install quartz components. A circular rail (5) coaxially distributed with the bed frame (1) is fixedly installed on the bottom surface of the lifting frame (2), and a horizontal swing arm (15) driven to rotate by a stepper motor is rotatably connected to the bottom surface of the lifting frame (2) at the center of the circular rail (5). The top edge of the horizontal swing arm (15) is inserted into the circular rail (5), and a connecting seat (21) that slides along the radius of the circular rail (5) is inserted into the bottom edge of the horizontal swing arm (15). The bottom edge of the connecting seat (21) rotates. A linear module (14) is connected. A spur gear ring (19) located directly below the connecting seat (21) is fixedly installed on one end of the surface of the linear module (14). A lower spur gear (18) driven by a motor and meshing with the spur gear ring (19) is provided in the connecting seat (21). The slider part of the linear module (14) is set away from the connecting seat (21), and an electric push rod (16) that extends downward is fixedly installed on the bottom edge of the slider part of the linear module (14). An electric grinder (22) is fixedly installed on the telescopic end of the electric push rod (16).

2. The quartz irregular curved surface grinding machine according to claim 1, characterized in that: A horizontally arranged rack (20) is fixedly installed inside the horizontal swing arm (15), and an upper spur gear (17) is also provided inside the connecting seat (21) and is driven by a motor and meshed with the rack (20).

3. The quartz irregular curved surface grinding machine according to claim 1, characterized in that: At least three vertically arranged lead screws (4) are fixedly installed on the bottom edge of the lifting frame (2). The lead screws (4) pass through the edge of the bed frame (1) and the upper surface of the bed frame (1) is rotatably connected to a loose nut (3) threadedly connected to one of the lead screws (4).

4. The quartz irregular curved surface grinding machine according to claim 1, characterized in that: The upper surface of the bed frame (1) is provided with several grooves (6) arranged in a circular array around the center of the annular rail (5). The grooves (6) are arranged along the radial direction of the annular rail (5) and two sliding blocks (7) are slidably installed in the grooves (6). The sliding block (7) in the groove (6) close to the center of the annular rail (5) is used to support the bottom surface of the quartz piece, and the sliding block (7) in the groove (6) far away from the center of the annular rail (5) is used to abut the edge of the quartz piece.

5. The quartz irregular curved surface grinding machine according to claim 4, characterized in that: The bottom edge of the sliding block (7) is fixedly installed with a plug screw (13) that passes through the groove below the slide (6), and the plug screw (13) is threaded with a fastening nut (12) for pressing against the bottom surface of the bed frame (1).

6. The quartz irregular curved surface grinding machine according to claim 4, characterized in that: The top edge of the sliding block (7) is provided with a long screw (11) that is coaxial with the plug screw (13) and threaded through it. The top of the long screw (11) in the groove (6) near the center of the annular rail (5) is fixedly installed with an anti-slip pad (10).

7. The quartz irregular curved surface grinding machine according to claim 4, characterized in that: The long screw (11) in the groove (6) away from the center of the annular rail (5) is threaded with an upper washer (9) and a lower washer (8). The upper washer (9) and the lower washer (8) are both located above the sliding block (7) and are used to contact the upper and lower edges of the quartz piece respectively.

Citation Information

Patent Citations

  • Grinding machine for quartz ceramic production

    CN216681597U