An ink blade sharpening device
Patent Information
- Application Number
- CN202522331424.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-03
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-11-03
AI Technical Summary
[0002]印刷行业中,诸如丝网印刷等技术经常需要使用油墨刮刀对油墨进行刮压处理,传统刮刀刃口的形状多为直角或手工研磨的粗略圆角,存在以下问题:一是直角刃口易破损,影响印刷的质量和降低网版的使用寿命;二是手工研磨效率低且加工精度难以保证,刮胶边缘圆角一致性差,容易出现毛刺、凹凸不平等缺陷
本实用新型通过将砂纸进行传动设计,并利用过渡辊的作用在过渡辊的表面形成不同弧度的打磨面,从而可以在对刮刀进行打磨时,利用不同弧度的打磨面实现不同打磨角度的处理,两侧的过渡辊能够相互协同作用,从而可以满足多种不同需求下刮刀的打磨角度的处理,装置仅需要将刮刀以相应的位置精度放置在打磨位置即可,操作更为便捷,打磨过程相比于传统研磨动作更为可靠。
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Figure CN224825916U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to an ink doctor blade polishing device, belonging to the technical field of polishing machinery and equipment. Background Technology
[0002] In the printing industry, techniques such as screen printing often require the use of squeegees to apply ink. Traditional squeegee blades are mostly right-angled or roughly rounded by hand grinding, which presents the following problems: First, right-angled blades are easily damaged, affecting printing quality and reducing the lifespan of the screen; second, hand grinding is inefficient and difficult to guarantee processing precision, resulting in poor consistency of the squeegee edge rounding and defects such as burrs and unevenness. Therefore, there is an urgent need for a device that facilitates the grinding of squeegee blades, aiming to improve the high-precision processing of squeegee edges, thereby ensuring edge consistency and extending their service life. Summary of the Invention
[0003] The purpose of this invention is to overcome the shortcomings of the existing technology and provide an ink doctor blade polishing device for polishing ink doctor blades. It has a simple structure and is easy to operate, which is conducive to quickly realizing automated or semi-automated polishing work and ensuring the service life of the doctor blade and the consistency of polishing.
[0004] To achieve the above objectives, this utility model employs the following technical solution: This utility model provides an ink doctor blade polishing device, including a support frame. A first roll roller and a second roll roller are rotatably arranged on both sides of the support frame. A first motor for driving the first roll roller to rotate and a second motor for driving the second roll roller to rotate are also arranged on both sides of the support frame. A first transition roller and a second transition roller are arranged close to each other on the support frame and located between the first roll roller and the second roll roller. A third transition roller is rotatably arranged below the middle position of the first transition roller and the second transition roller. Sandpaper is wound on the first roll roller and is wound onto the second roll roller on the other side in sequence through the first transition roller, the third transition roller and the second transition roller.
[0005] Specifically, both sides of the support frame are provided with movable plates that can translate along the side wall of the support frame. The two movable plates are arranged opposite each other and the first transition roller is rotatably arranged between the two movable plates. The support frame is also provided with an adjustment mechanism for driving the movable plates.
[0006] Specifically, the adjustment mechanism includes an L-shaped limiting strip fixedly mounted on the side wall of the support frame. A first clamping plate and a second clamping plate are respectively provided on the inner side of the L-shaped limiting strip. The first clamping plate and the second clamping plate are arranged perpendicular to each other. The first clamping plate and the second clamping plate are both bolted to the L-shaped limiting strip. An adjusting nut is threaded onto the bolt.
[0007] Specifically, both the first and second clamping plates have a U-shaped cross-section, and an elastic layer is provided on the inner side of the U-shaped cross-section for elastic contact with the side of the movable plate.
[0008] Specifically, both the first and second clamping plates have positioning holes on their sides, and the positioning holes are equipped with locking components for positioning the movable plate.
[0009] Specifically, mounting brackets are slidably arranged on both sides inside the support frame. The two mounting brackets are arranged opposite each other and slide in the direction of the first transition roller. The second transition roller is rotatably arranged between the two mounting brackets. The support frame is also provided with an adjustment component for adjusting the relative position of the mounting brackets.
[0010] Specifically, the adjustment component includes a positioning block fixedly mounted on a support frame, an assembly block on the mounting frame, a positioning shaft that can pass through the positioning block on the assembly block, and a fixing member on the positioning block for fixing the positioning shaft.
[0011] Specifically, the support frame is also provided with a scale groove for recording the positional offset of the assembly block.
[0012] Compared with the prior art, the beneficial effects achieved by this utility model are as follows: This invention incorporates a transmission design for the sandpaper and utilizes the action of transition rollers to form grinding surfaces of varying curvatures on their surface. This allows for different grinding angles to be achieved when grinding a scraper. The transition rollers on both sides work together to meet various grinding angle requirements. The device only requires placing the scraper at the appropriate position with the required precision, making operation more convenient and the grinding process more reliable compared to traditional grinding methods. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the overall structure of the scraper polishing device provided in this embodiment of the utility model; Figure 2 This is a utility model Figure 1 Enlarged view of section A of the scraper polishing device provided in the embodiment; Figure 3 This is a utility model Figure 1 Enlarged view of section B of the scraper polishing device provided in the embodiment; Figure 4 This is a front view of the scraper polishing device provided in this embodiment of the utility model; Figure 5 This is a utility model Figure 4 A cross-sectional view of the scraper grinding device provided in the embodiment, taken in the CC direction. Figure 6 This is a schematic diagram of the internal cross-section of the scraper polishing device provided in this embodiment of the utility model; Reference numerals in the attached drawings: 1. Support frame; 2. First roll; 3. Second roll; 4. First motor; 5. Second motor; 6. First transition roll; 7. Second transition roll; 8. Third transition roll; 9. Movable plate; 10. L-shaped limit strip; 11. First clamping plate; 12. Second clamping plate; 13. Bolt; 14. Adjusting nut; 15. Sandpaper; 16. Mounting frame; 17. Positioning block; 18. Assembly block; 19. Positioning shaft; 20. Scale groove. Detailed Implementation
[0014] The present invention will be further described below with reference to the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present invention, and should not be used to limit the scope of protection of the present invention.
[0015] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.
[0016] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. Example:
[0017] This utility model provides an ink doctor blade polishing device for polishing ink doctor blades. It features a simple structure and convenient operation, facilitating rapid automation or semi-automation of the polishing process and ensuring the lifespan and consistency of the doctor blade polishing. To achieve the device's structural functions, it includes a support frame 1. (Refer to...) Figure 5 as well as Figure 6 As shown, a first winding roller 2 and a second winding roller 3 are rotatably arranged on both sides of the support frame 1. A first motor 4 for driving the first winding roller 2 and a second motor 5 for driving the second winding roller 3 are also arranged on both sides of the support frame 1. When the motors are configured, only one motor should be able to rotate during operation, while the shaft end of the other motor should be freely disposed. In addition, a first transition roller 6 and a second transition roller 7 are arranged close to each other on the support frame 1 and located between the first winding roller 2 and the second winding roller 3. A third transition roller 8 is rotatably arranged below the middle position of the first transition roller 6 and the second transition roller 7. At this time, sandpaper 15 is wound on the first winding roller 2, and the sandpaper 15 is arranged to be wound onto the second winding roller 3 on the other side in sequence through the first transition roller 6, the third transition roller 8 and the second transition roller 7. With the above configuration, the sandpaper 15 forms corresponding grinding arc surfaces on the surfaces of the first transition roller 6 and the second transition roller 7. In some other embodiments, the corresponding servo module can drive the corresponding clamp to hold the scraper, so that it is accurately placed in the corresponding grinding arc surface position in the device, thereby achieving different curvature grinding treatments on the scraper surface. At this time, the diameter of the first transition roller 6 and the second transition roller 7 will also be related to the grinding curvature, and can be reasonably configured according to actual usage requirements. In this configuration, in addition to grinding the surface arc surfaces of the first transition roller 6 and the second transition roller 7, the scraper can also be placed in the gap formed by the first transition roller 6 and the second transition roller 7 for grinding, thereby quickly sharpening the bottom of the scraper, which is convenient for subsequent grinding or grinding can be completed at the gap position according to actual needs, thus providing more diverse means for grinding work.
[0018] This utility model provides an ink doctor blade polishing device. In some embodiments, to facilitate adjustment of the polishing gap and thus change the polishing angle, movable plates 9 that can translate along the side wall of the support frame 1 are provided on both sides of the support frame 1. The two movable plates 9 are arranged opposite each other, and the first transition roller 6 is rotatably arranged between the two movable plates 9. An adjustment mechanism for driving the movable plates 9 is also provided on the support frame 1 so that the movement of the movable plates 9 can drive the movement of the first transition roller 6. By adjusting the position of the first transition roller 6, its position relative to the second transition roller 7 is changed to be closer or farther, thereby providing more polishing angles. In some embodiments, to simplify the setting of the adjustment structure, the adjustment mechanism can be configured to include an L-shaped limiting strip 10 fixedly set on the side wall of the support frame 1, as shown in the figure. Figure 2 As shown, a first clamping plate 11 and a second clamping plate 12 are respectively provided on the inner side of the L-shaped limiting strip 10. The first clamping plate 11 and the second clamping plate 12 are arranged perpendicular to each other. The first clamping plate 11 is configured to slide along the extension direction of the second clamping plate 12, and the second clamping plate 12 is configured to slide along the extension direction of the first clamping plate 11. The first clamping plate 11 and the second clamping plate 12 are used to clamp the side of the movable plate 9, thereby changing the position of the movable plate 9 by sliding action. In order to facilitate the fixation of the position of the movable plate 9, the first clamping plate 11 and the second clamping plate 12 are both inserted into the L-shaped limiting strip 10 by bolts 13. An adjusting nut 14 is threaded onto the bolt 13. After changing the position of the movable plate 9 by changing the position of the first clamping plate 11 and the second clamping plate 12, it can be locked by adjusting the nut 14. To ensure sufficient friction for positioning the movable plate 9, the first clamping plate 11 and the second clamping plate 12 can both be configured with a "U"-shaped cross-section. An elastic layer is provided on the inner side of the "U"-shaped cross-section for elastic contact with the side of the movable plate 9. This increases friction on the movable plate 9 using elastic pressure, reducing factors that could cause unstable shaking during operation. In some other embodiments, to further prevent instability caused by shaking, positioning holes can be provided on the sides of both the first clamping plate 11 and the second clamping plate 12. Locking elements for positioning the movable plate 9 can be provided within these holes. These locking elements can be locking bolts, secured by pressure, or positioning hole structures, secured by plug-in connections. Other specific methods are not limited here.
[0019] In some other embodiments of the ink doctor blade polishing device provided in this utility model embodiment, the relative position of the two polishing rollers can also be adjusted by changing the position of the second transition roller 7. Specifically, mounting brackets 16 can be slidably arranged on both sides inside the support frame 1, with the two mounting brackets 16 arranged opposite each other and sliding in the direction of the first transition roller 6. In this case, the relative position of the mounting brackets 16 can be changed by rotating the second transition roller 7 between the two mounting brackets 16. In order for the mounting brackets 16 to be stably positioned after being moved, an adjustment component for adjusting the relative position of the mounting brackets 16 can also be provided on the support frame 1. As a preferred embodiment, the adjustment component can be configured to include a positioning block 17 fixedly arranged on the support frame 1, and an assembly block 18 provided on the mounting bracket 16, such as... Figure 3 As shown, the assembly block 18 is provided with a positioning shaft 19 that can pass through the positioning block 17. The positioning block 17 is provided with a fastener for fixing the positioning shaft 19. The fastener can be a locking nut or other plug-in positioning component. Other methods are not limited here. In order to facilitate manual recording of adjustment values to change the relative distance between the two rollers, a scale groove 20 for recording the position offset of the assembly block 18 can also be provided on the support frame 1. The relative distance between the two rollers can be changed by recording the position of the assembly block 18.
[0020] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.
Claims
1. An ink doctor blade polishing device, characterized in that, The support frame (1) includes a first roll roller (2) and a second roll roller (3) which are rotatably arranged on both sides of the support frame (1). A first motor (4) for driving the first roll roller (2) to rotate and a second motor (5) for driving the second roll roller (3) to rotate are also arranged on both sides of the support frame (1). A first transition roller (6) and a second transition roller (7) are arranged close to each other on the support frame (1) and located between the first roll roller (2) and the second roll roller (3). A third transition roller (8) is rotatably arranged below the middle position of the first transition roller (6) and the second transition roller (7). Sandpaper (15) is wound on the first roll roller (2) and the sandpaper (15) is wound onto the second roll roller (3) on the other side in sequence through the first transition roller (6), the third transition roller (8) and the second transition roller (7).
2. The ink doctor blade polishing device according to claim 1, characterized in that, Both sides of the support frame (1) are provided with movable plates (9) that can be moved along the side wall of the support frame (1). The two movable plates (9) are arranged opposite to each other and the first transition roller (6) is rotatably arranged between the two movable plates (9). The support frame (1) is also provided with an adjustment mechanism for driving the movable plates (9).
3. The ink doctor blade polishing device according to claim 2, characterized in that, The adjustment mechanism includes an L-shaped limiting strip (10) fixedly mounted on the side wall of the support frame (1). The inner side of the L-shaped limiting strip (10) is provided with a first clamping plate (11) and a second clamping plate (12). The first clamping plate (11) and the second clamping plate (12) are arranged perpendicular to each other. The first clamping plate (11) and the second clamping plate (12) are both inserted into the L-shaped limiting strip (10) by bolts (13). An adjusting nut (14) is threaded onto the bolts (13).
4. The ink doctor blade polishing device according to claim 3, characterized in that, The first clamping plate (11) and the second clamping plate (12) both have a "U" shaped cross section. An elastic layer is provided on the inner side of the "U" shaped cross section for elastic contact with the side of the movable plate (9).
5. The ink doctor blade polishing device according to claim 4, characterized in that, The first clamping plate (11) and the second clamping plate (12) are provided with positioning holes on their sides, and the positioning holes are provided with locking parts for positioning the position of the movable plate (9).
6. An ink doctor blade polishing device according to any one of claims 1-5, characterized in that, The support frame (1) has mounting brackets (16) slidably arranged on both sides inside. The two mounting brackets (16) are arranged opposite each other and slide in the direction of the first transition roller (6). The second transition roller (7) is rotatably arranged between the two mounting brackets (16). The support frame (1) is also provided with an adjustment component for adjusting the relative position of the mounting brackets (16).
7. The ink doctor blade polishing device according to claim 6, characterized in that, The adjustment assembly includes a positioning block (17) fixedly mounted on the support frame (1), an assembly block (18) on the mounting frame (16), a positioning shaft (19) that can pass through the positioning block (17) on the assembly block (18), and a fixing member for fixing the positioning shaft (19) on the positioning block (17).
8. The ink doctor blade polishing device according to claim 7, characterized in that, The support frame (1) is also provided with a scale groove (20) for recording the position offset of the assembly block (18).