A dust removal device for automobile part machining
Patent Information
- Application Number
- CN202522116304.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-30
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-09-30
AI Technical Summary
[0004]但是传统的打磨台多是由一张简易的桌子组成,在打磨过程中会产生大量粉尘、铁屑等,若不及时进行清理,这些杂质不仅会附着在零部件表面,影响其精度和质量,还可能飘散到车间空气中,对操作人员的身体健康造成危害,并且在挪动工件时,桌面上的金属颗粒还有可能将工件划伤;因此,针对上述问题提出一种汽车零部件加工用除尘装置
1.本实用新型通过电机、主风管与副风管的互相配合,可以将打磨过程中产生的粉尘去除,避免出现附着在零部件表面或者飘散到车间空气中的情况,在重力作用下铁屑落入主收集盒内,然后通过螺纹可以将主收集盒进行拆卸清理,不仅避免桌面上残留金属颗粒将工件划伤,还能对多余的铁屑进行回收利用。
Smart Images

Figure CN224825946U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of parts processing technology, specifically a dust removal device for automotive parts processing. Background Technology
[0002] Automobiles are composed of multiple parts during the manufacturing process, such as engines, chassis, bodies, and various electrical components. Each part needs to be manufactured separately and then assembled.
[0003] During the production and processing of brake discs, in order to ensure product quality and facilitate assembly, workers need to polish and repair the details of the parts, such as burrs on the edges and corners and paint particles on the surface.
[0004] However, traditional grinding tables are mostly composed of a simple table, which generates a lot of dust and iron filings during the grinding process. If they are not cleaned in time, these impurities will not only adhere to the surface of the parts, affecting their precision and quality, but may also drift into the air in the workshop, posing a health hazard to the operators. Furthermore, when moving the workpiece, the metal particles on the table may scratch the workpiece. Therefore, a dust removal device for automotive parts processing is proposed to address the above problems. Utility Model Content
[0005] In order to overcome the shortcomings of the prior art and solve at least one technical problem in the background art, this utility model proposes a dust removal device for automotive parts processing.
[0006] The technical solution adopted by this utility model to solve its technical problem is: a dust removal device for processing automotive parts according to this utility model includes a bracket, a ring frame is fixedly connected to the surface of the bracket, and a processing table is fixedly connected to the ring frame, the processing table being mesh-like; A guide plate is fixedly connected to the surface of the ring frame, and a feed pipe is fixedly connected to the bottom of the guide plate; The bottom of the feed pipe is equipped with a main collection box for collecting iron filings and impurities; A secondary air duct is connected through the surface of the feeding pipe. The secondary air duct is V-shaped with an included angle greater than 90 degrees. A main air duct is connected through the surface of the secondary air duct. A motor is fixedly connected to the surface of the main air duct. The main air duct is fixedly connected to a top cover at its end, and the opening of the main air duct passes through the top cover. A filter screen is installed inside the auxiliary air duct.
[0007] Preferably, the guide plate is eccentrically conical, and the main collection box is screwed onto the surface of the feed pipe.
[0008] Preferably, the surface of the secondary air duct is provided with an installation groove, the filter screen is slidably installed in the installation groove, and a sealing ring is fixedly connected to the surface of the filter screen.
[0009] Preferably, the top cover surface is fixedly connected with multiple air distribution pipes, each of which is annular and has multiple air nozzles connected through it. Each air distribution pipe is connected to the others by a pipe and is supplied with air by the main air pipe. Each air nozzle is equipped with a pressure relief valve.
[0010] Preferably, an air guide hood is fixedly connected to the surface of the top cover. The air guide hood is truncated cone-shaped, and an air guide groove is formed on the inner wall of the air guide hood.
[0011] Preferably, a spindle is rotatably connected to the inner wall of the secondary air duct, a rotating plate is rotatably connected to the surface of the spindle via a spring, a brush is fixedly connected to the surface of the rotating plate, a discharge trough is opened on the surface of the secondary air duct, a baffle is fixedly connected to the inner wall of the secondary air duct relative to the position of the discharge trough, and a secondary collection box is fixedly connected to the surface of the secondary air duct via bolts.
[0012] Preferably, the support surface is fixedly connected with a movable wheel, which is a self-locking swivel wheel.
[0013] The advantages of this utility model are: 1. This utility model, through the cooperation of a motor, main air duct and auxiliary air duct, can remove the dust generated during the grinding process, preventing it from adhering to the surface of parts or drifting into the air in the workshop. Under the action of gravity, the iron filings fall into the main collection box, and then the main collection box can be disassembled and cleaned by threads. This not only prevents the residual metal particles on the table from scratching the workpiece, but also allows for the recycling of excess iron filings.
[0014] 2. This utility model uses a rotating plate to drive a brush to clean the filter screen, which can extend its service life, reduce the number of replacements, and thus bring better economic benefits. Attached Figure Description
[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 This is a schematic diagram of the support structure in Example 1; Figure 2 Example 1 Figure 1 Schematic diagram of the structure at point A in the middle; Figure 3This is a partial cross-sectional view of the processing table in Example 1; Figure 4 This is a partial cross-sectional view of the secondary air duct in Example 1; Figure 5 This is a schematic diagram of the secondary collection box structure in Example 1; Figure 6 This is a schematic diagram of the moving wheel structure in Embodiment 2.
[0017] In the diagram: 1. Support frame; 2. Ring frame; 3. Processing table; 5. Top cover; 6. Main air duct; 7. Motor; 8. Secondary air duct; 9. Air guide hood; 11. Filter screen; 12. Material guide plate; 13. Main collection box; 15. Mounting slot; 16. Air distribution duct; 17. Mandrel; 18. Rotating plate; 20. Baffle; 21. Secondary collection box; 22. Observation window; 23. Casters. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0019] Example 1 Please see Figure 1-5 As shown, a dust removal device for processing automotive parts includes a bracket 1, a ring frame 2 fixedly connected to the surface of the bracket 1, and a processing table 3 fixedly connected to the ring frame 2. The processing table 3 is mesh. A guide plate 12 is fixedly connected to the surface of the ring frame 2, and a feeding pipe is fixedly connected to the bottom of the guide plate 12; A main collection box 13 is provided at the bottom of the feed pipe to collect iron filings and impurities; A secondary air duct 8 is connected through the surface of the feed pipe. The secondary air duct 8 is V-shaped with an included angle greater than 90 degrees. A main air duct 6 is connected through the surface of the secondary air duct 8. A motor 7 is fixedly connected to the surface of the main air duct 6. The main air duct 6 is fixedly connected to a top cover 5 at its end, and the opening of the main air duct 6 passes through the top cover 5. A filter screen 11 is installed inside the secondary air duct 8. An installation groove 15 is opened on the surface of the secondary air duct 8. The filter screen 11 is slidably installed in the installation groove 15. A sealing ring is fixedly connected to the surface of the filter screen 11. The guide plate 12 is an eccentric cone shape, and the main collection box 13 is screwed onto the surface of the feed pipe. During operation, motor 7 is turned on, causing it to blow air into the main air duct 6. The negative pressure generated by the airflow in the main air duct 6 forces air into the processing table 3, through the secondary air duct 8, and back into the main air duct 6, finally returning to the processing table 3 in a cycle. The part to be polished is then placed on the processing table 3 for polishing. The polishing debris falls into the main collection box 13 under gravity. The dust generated is guided by the airflow into the secondary air duct 8, filtered through the filter screen 11 inside the secondary air duct 8, and then blown back out of the main air duct 6. This helps to direct the dust towards the secondary air duct 8, and through the motor 7 and main air duct 6, the dust is further dispersed. The cooperation between duct 6 and auxiliary duct 8 can remove the dust generated during the grinding process, preventing it from adhering to the surface of parts or drifting into the air in the workshop. Under the action of gravity, the iron filings fall into the main collection box 13, and then the main collection box 13 can be disassembled and cleaned by threads. This not only prevents residual metal particles on the table from scratching the workpiece, but also allows for the recycling of excess iron filings. Because the guide plate 12 is conical, it can guide the iron filings that fall off the surface of the mesh processing table 3 into the main collection box 13. Because the filter screen 11 is detachable, it is convenient for staff to replace it regularly.
[0020] Multiple air distribution pipes 16 are fixedly connected to the surface of the top cover 5. Each air distribution pipe 16 is ring-shaped and has multiple air nozzles connected through it. Each air distribution pipe 16 is connected to each other through a pipe and is supplied with air by the main air pipe 6. Each air nozzle is equipped with a pressure relief valve. An air guide hood 9 is fixedly connected to the surface of the top cover 5. The air guide hood 9 is frustoconical and has an air guide groove on its inner wall. During operation, air flows from the main air duct 6 to the distribution air duct 16, causing a large area of air to be blown onto the processing table 3. At the same time, with the cooperation of the air guide hood 9 and its surface air guide grooves, the generated air force can be concentrated, which can prevent the airflow from dispersing and improve the dust removal effect. The pressure relief valve can also be an elastic pore with elastic diaphragm surface, which can withstand less pressure. Therefore, when the distribution air duct 16 is completely filled with air, the pressure relief valve will open completely under the action of air pressure, thereby achieving a uniform air output effect. This avoids the situation where the air pressure is high near the main air duct 6 and gradually decreases towards the outer circle, further improving the dust removal effect.
[0021] A spindle 17 is rotatably connected to the inner wall of the secondary air duct 8. A rotating plate 18 is rotatably connected to the surface of the spindle 17 via a spring. A brush is fixedly connected to the surface of the rotating plate 18. A discharge chute is opened on the surface of the secondary air duct 8. A baffle 20 is fixedly connected to the inner wall of the secondary air duct 8 relative to the discharge chute. A secondary collection box 21 is fixedly connected to the surface of the secondary air duct 8 by bolts. During operation, the particles in the dust are relatively light, so they will be adsorbed onto the surface of the filter screen 11 under the action of the airflow. When the airflow passes through the secondary air duct 8, it will be blown towards the rotating plate 18 under the action of the baffle 20. Because the rotating plate 18 is made of plastic, which is relatively light, the rotating plate 18 will be blown towards the rotating plate 18 under the action of the wind. The rotating plate 18 rotates and, in conjunction with the brush at its end, cleans the filter screen 11. When the rotating plate 18 rotates to the position of the baffle 20, it rotates under the pressure of the baffle 20 until it passes through the baffle 20, and then returns to its original position under the action of the spring. When the rotating plate 18 passes through the baffle 20, the scraped impurities fall into the secondary collection box 21. Because the secondary collection box 21 has an observation window 22 on its surface, the staff can disassemble and clean the secondary collection box 21 at any time by using bolts. Using the rotating plate 18 to drive the brush to clean the filter screen 11 can extend its service life, reduce the number of replacements, and thus bring better economic benefits.
[0022] Example 2 Please see Figure 6 As shown in the first embodiment, as another implementation of this utility model, the support 1 is fixedly connected with a movable wheel 23, which is a self-locking universal wheel; when working, the universal wheel is unlocked, and then the support 1 can be pushed to move. After reaching the designated position, it is locked to prevent movement. The movable wheel 23 with self-locking function can improve the convenience of overall movement.
[0023] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0024] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A dust removal device for automotive parts processing, characterized in that: Includes a support (1), on the surface of the support (1) a ring frame (2) is fixedly connected, and a processing table (3) is fixedly connected on the ring frame (2), the processing table (3) being mesh; A guide plate (12) is fixedly connected to the surface of the ring frame (2), and a feed pipe is fixedly connected to the bottom of the guide plate (12); The bottom of the feed pipe is provided with a main collection box (13) for collecting iron filings and impurities; A secondary air duct (8) is connected through the surface of the feeding pipe. The secondary air duct (8) is V-shaped and the included angle is greater than 90 degrees. A main air duct (6) is connected through the surface of the secondary air duct (8). A motor (7) is fixedly connected to the surface of the main air duct (6). The main air duct (6) is fixedly connected to a top cover (5) at its end, and the opening of the main air duct (6) passes through the top cover (5). A filter screen (11) is installed inside the secondary air duct (8).
2. The dust removal device for automotive parts processing according to claim 1, characterized in that: The guide plate (12) is eccentrically conical, and the main collection box (13) is screwed onto the surface of the feed pipe.
3. The dust removal device for automotive parts processing according to claim 2, characterized in that: The secondary air duct (8) has an installation groove (15) on its surface. The filter screen (11) is slidably installed in the installation groove (15). A sealing ring is fixedly connected to the surface of the filter screen (11).
4. A dust removal device for automotive parts processing according to claim 3, characterized in that: The top cover (5) is fixedly connected to a plurality of air distribution pipes (16). Each air distribution pipe (16) is ring-shaped and has a plurality of air nozzles connected through it. Each air distribution pipe (16) is connected to each other through a pipe and is supplied with air by the main air pipe (6). Each air nozzle is equipped with a pressure relief valve.
5. A dust removal device for automotive parts processing according to claim 4, characterized in that: The top cover (5) is fixedly connected to an air guide hood (9), which is truncated cone-shaped, and an air guide groove is provided on the inner wall of the air guide hood (9).
6. A dust removal device for automotive parts processing according to claim 5, characterized in that: The inner wall of the secondary air duct (8) is rotatably connected to a spindle (17), and a rotating plate (18) is rotatably connected to the surface of the spindle (17) via a spring. A brush is fixedly connected to the surface of the rotating plate (18). A discharge trough is opened on the surface of the secondary air duct (8). A baffle (20) is fixedly connected to the inner wall of the secondary air duct (8) relative to the position of the discharge trough. A secondary collection box (21) is fixedly connected to the surface of the secondary air duct (8) via bolts.
7. A dust removal device for automotive parts processing according to claim 6, characterized in that: The support (1) is fixedly connected to a movable wheel (23), which is a self-locking universal wheel.