Automatic feeding mechanism of aluminum profile sand blasting machine

Abstract

The application relates to the automatic feeding technology field of an aluminum profile sand blasting machine and discloses an automatic feeding mechanism of an aluminum profile sand blasting machine. In the application, a plurality of fixed plates are fixedly connected to the upper surface of a bottom plate, one side of the fixed plate is fixedly connected with a connecting block, a water storage tank is arranged at the upper end of the connecting block, a water pump is arranged on one side of the connecting block relative to the water storage tank, a water delivery pipe is arranged on one side of the water pump, and a spray head is arranged at one end of the water delivery pipe relative to the water pump. Through the water storage tank, the water pump, the water delivery pipe and the spray head and other components, the surface of the aluminum profile can be cleaned during the feeding process, impurities can be removed, the influence of the impurities on the sand blasting effect can be avoided, and the surface treatment of the profile is ensured to be uniform and consistent. Meanwhile, after cleaning, the pollution of the sand blasting abrasive can be reduced, the service life of the abrasive is prolonged, and the material consumption cost is reduced. In addition, the structure is closely connected with the feeding process, the overall machining cycle can be shortened, and the automation degree is improved.

Description

Technical Field

[0001] This application belongs to the field of automatic feeding technology for aluminum profile sandblasting machines, specifically an automatic feeding mechanism for an aluminum profile sandblasting machine. Background Technology

[0002] The automatic feeding mechanism of the aluminum profile sandblasting machine is a device that enables aluminum profiles to automatically enter and exit the sandblasting area. It can transport profiles according to a set rhythm, cooperating with the sandblasting process to complete the surface treatment. It can precisely control the feeding speed and position, reduce manual intervention, improve processing efficiency and consistency, adapt to different specifications of profiles, and ensure continuous and stable sandblasting process.

[0003] As disclosed in CN214393832U, an automatic sandblasting machine for aluminum profiles includes a main body and a casing. An inlet and outlet are located on opposite sides of the casing, connected by a conveyor belt. Sandblasting connecting pipes are evenly arranged inside the main body. Hydraulic lifting cylinders are evenly installed on the upper side of the casing, with a fixing plate at the lower end of each cylinder. A dustproof cloth is attached to the upper part of the fixing plate. Fixed seats are symmetrically arranged on opposite sides of the casing, connected by an adjusting plate. A sand suction mechanism is installed on one side of the lower end of the adjusting plate. This automatic sandblasting machine for aluminum profiles can prevent dust from adhering to the sandblasting connecting pipes, and can easily collect the blasted sand, allowing for timely removal of sand from the aluminum profile surface after treatment, thus facilitating the use of the sandblasting machine.

[0004] However, when the automatic sandblasting machine for aluminum profiles in this application is in use, impurities are easily left on the surface of the aluminum profiles. If the profiles are directly entered into the sandblasting process without being cleaned, the impurities will mix with the sandblasting abrasive, affecting the uniformity of the sandblasting. This will result in problems such as incomplete treatment, local roughness, or inconsistent smoothness on the surface of the profiles, which will reduce product quality.

[0005] Meanwhile, impurities can contaminate the abrasive, shortening its lifespan and increasing the frequency and cost of consumable replacements. Furthermore, after sandblasting profiles containing impurities, the adhering impurities may affect the adhesion of subsequent coatings and other treatments, leading to decreased product durability. Additionally, extra manual cleaning steps are required, disrupting the automated feeding process, reducing processing efficiency, and consequently increasing labor costs. Utility Model Content

[0006] The purpose of this application is to provide an automatic feeding mechanism for an aluminum profile sandblasting machine in order to solve the problems mentioned above.

[0007] The technical solution adopted in this application is as follows: an automatic feeding mechanism for an aluminum profile sandblasting machine, including a base plate, a plurality of fixed plates are fixedly connected to the upper surface of the base plate, a connecting block is fixedly connected to one side of the fixed plate, a water storage tank is provided at the upper end of the connecting block, a water pump is provided on the side of the connecting block opposite to the water storage tank, a water delivery pipe is provided on one side of the water pump, and a spray head is provided at the end of the water delivery pipe opposite to the water pump.

[0008] By adopting the above technical solution, during use, cleaning water can be introduced into the water storage tank from one side, and then pumped through a water pump to the spray head for spraying. Through the water storage tank, water pump, water pipe, and spray head components, the surface of the aluminum profile can be cleaned during the feeding process, removing impurities and preventing them from affecting the sandblasting effect, ensuring uniform surface treatment. Simultaneously, cleaning reduces contamination of the sandblasting abrasive, extends its lifespan, and lowers consumable costs. Furthermore, this structure is seamlessly integrated with the feeding process, eliminating the need for additional manual cleaning steps, shortening the overall processing cycle, and increasing automation. The cleaned profile surface is also more easily bonded to subsequent coatings, indirectly improving product quality stability.

[0009] In a preferred embodiment, a plurality of lifting connecting frames are fixedly connected to the upper surface of the base plate, and a lifting machine is provided on the inner wall of the lifting connecting frames.

[0010] By adopting the above technical solution, the lifting connection frame is used to connect and support lifting-related components, providing an installation foundation for the lifting machine and ensuring the structural integrity during the lifting process. The lifting machine, as a power unit, can drive the lifting plate to move up and down, realizing the lifting operation of the aluminum profile to adjust its height for subsequent processes.

[0011] In a preferred embodiment, a lifting plate is provided at the upper end of the lifting machine, and a limit rod is provided on one side of the lifting plate relative to the lifting machine.

[0012] By adopting the above technical solution, the lifting plate directly supports the aluminum profile. Driven by the lifting machine, the profile is raised and lowered to a suitable position for subsequent transportation or processing. The limiting rod limits and guides the lifting plate's movement, preventing it from deviating and ensuring stable movement along the set trajectory, thus improving lifting accuracy.

[0013] In a preferred embodiment, a drying chamber is provided on the upper surface of the base plate, and a plurality of drying fans are provided on the inner side of the drying chamber.

[0014] By adopting the above technical solution, the drying chamber provides an enclosed space for drying aluminum profiles, allowing the cleaned profiles to complete the drying process within it, preventing moisture from affecting the subsequent sandblasting effect. The drying fan generates airflow within the drying chamber, accelerating air circulation, promoting the evaporation of moisture from the profile surface, improving drying efficiency, and ensuring rapid drying of the profiles.

[0015] In a preferred embodiment, a plurality of drying lamps are provided on the upper part of the inner wall of the drying chamber, and a drying chamber control panel is fixedly connected to one end of the drying chamber.

[0016] By adopting the above technical solution, the drying lamps emit heat within the drying chamber, radiating heat to the surface of the aluminum profiles. This, combined with the drying fans, enhances the drying effect and ensures thorough drying of the profiles. The control panel within the drying chamber is used to control the operation of the equipment, enabling precise regulation of the drying process.

[0017] In a preferred embodiment, a sandblasting chamber is provided on the upper surface of the base plate, and a spraying control panel is provided on one side of the sandblasting chamber.

[0018] By adopting the above technical solutions, the sandblasting room provides a closed working space for sandblasting aluminum profiles, preventing abrasive splashing and dust diffusion during the sandblasting process and ensuring a safe working environment. The control panel in the spraying room is used to control the operation of the spraying-related equipment to ensure that the cleaning effect of the aluminum profiles meets the requirements.

[0019] In a preferred embodiment, a sandblasting head is provided on the upper end of the inner wall of the sandblasting chamber.

[0020] By adopting the above technical solution, the sandblasting head is the executing component of the sandblasting operation, which can spray abrasive at high speed onto the surface of aluminum profiles to achieve cleaning, roughening and other treatments on the surface of the profiles.

[0021] In a preferred embodiment, a sliding conveying ramp is provided on the upper surface of the base plate adjacent to the lifting connecting frame, and a conveyor belt is provided on the upper surface of the base plate adjacent to the sliding conveying ramp.

[0022] By adopting the above technical solution, the sliding conveyor ramp provides an inclined conveying path for aluminum profiles, utilizing gravity to assist in the sliding conveying of the profiles, smoothly transferring them from one location to the next process position. The conveyor belt achieves continuous conveying of aluminum profiles through cyclic rotation, stably bearing and driving the profiles to move between processes, ensuring the automation and continuity of the feeding process.

[0023] In summary, due to the adoption of the above technical solution, the beneficial effects of this application are:

[0024] In this application, during use, cleaning water can be introduced into the water storage tank from one side, and then a water pump drives the cleaning water inside the tank through a water pipe to the spray head for spraying. Through the water storage tank, water pump, water pipe, and spray head components, the surface of the aluminum profile can be cleaned during the feeding process, removing impurities and preventing them from affecting the sandblasting effect, ensuring uniform surface treatment. Simultaneously, cleaning reduces contamination of the sandblasting abrasive, extends its lifespan, and lowers consumable costs. Furthermore, this structure is seamlessly integrated with the feeding process, eliminating the need for additional manual cleaning steps, shortening the overall processing cycle, and increasing automation. The cleaned profile surface is also more easily bonded to subsequent coatings, indirectly improving product quality stability. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the overall structure in this application;

[0026] Figure 2 This is a schematic diagram of the cleaning structure in this application;

[0027] Figure 3 This is a schematic diagram of the lifting structure in this application;

[0028] Figure 4 This is a schematic diagram of the drying structure in this application;

[0029] Figure 5 This is a schematic diagram of the sandblasting structure in this application;

[0030] The markings in the diagram are: 1. Base plate; 2. Fixing plate; 3. Connecting block; 4. Water storage tank; 5. Water pump; 6. Water supply pipe; 7. Spray head; 8. Lifting connection frame; 9. Lifting machine; 10. Lifting plate; 11. Limiting rod; 12. Drying room; 13. Drying fan; 14. Drying lamp; 15. Drying room control panel; 16. Sandblasting room; 17. Spraying room control panel; 18. Sandblasting head; 19. Sliding conveyor ramp; 20. Conveyor track. Detailed Implementation

[0031] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions in the embodiments of this application will be clearly and completely described below in conjunction with the embodiments of this application. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0032] Example:

[0033] Reference Figure 1-2Multiple fixing plates 2 are fixedly connected to the upper surface of the base plate 1. A connecting block 3 is fixedly connected to one side of each fixing plate 2. A water storage tank 4 is installed at the upper end of the connecting block 3. A water pump 5 is installed on the side of the connecting block 3 opposite to the water storage tank 4. A water supply pipe 6 is installed on one side of the water pump 5. A spray head 7 is installed at the end of the water supply pipe 6 opposite to the water pump 5. In use, cleaning water can be introduced into the water storage tank 4 through one side of the water storage tank 4. Then, the cleaning water inside the water storage tank 4 is introduced into the spray head 7 through the water supply pipe 6 by the water pump 5 for spraying. Through the components such as the water storage tank, water pump, water supply pipe, and spray head, the surface of the aluminum profile can be cleaned during the feeding process to remove impurities, avoid impurities affecting the sandblasting effect, and ensure uniform surface treatment of the profile. At the same time, cleaning can reduce the contamination of the sandblasting abrasive, extend the service life of the abrasive, and reduce consumable costs. In addition, this structure is closely integrated with the feeding process, eliminating the need for additional manual cleaning steps, shortening the overall processing cycle, and improving the degree of automation. The cleaned profile surface is more likely to bond with subsequent coatings, indirectly improving product quality stability.

[0034] Reference Figure 1 , Figure 3 Multiple lifting connection frames 8 are fixedly connected to the upper surface of the base plate 1, and a lifting machine 9 is installed on the inner wall of the lifting connection frame 8. The lifting connection frame 8 is used to connect and support lifting-related components, provide an installation foundation for the lifting machine, and ensure the structural integrity during the lifting process. The lifting machine 9, as a power unit, can drive the lifting plate to perform lifting movements, realizing the lifting operation of the aluminum profile, so as to adjust the height of the profile to adapt to subsequent processes.

[0035] Reference Figure 3 A lifting plate 10 is installed at the upper end of the lifting machine 9, and a limit rod 11 is installed on one side of the lifting plate 10 opposite to the lifting machine 9. The lifting plate 10 directly supports the aluminum profile and is driven by the lifting machine to lift the profile to a suitable position for subsequent transportation or processing. The limit rod 11 limits and guides the lifting movement of the lifting plate, preventing the lifting plate from deviating and ensuring its stable movement along the set trajectory, thereby improving lifting accuracy.

[0036] Reference Figure 1 , Figure 4 A drying chamber 12 is provided on the upper surface of the base plate 1, and multiple drying fans 13 are installed inside the drying chamber 12. The drying chamber 12 provides an enclosed space for drying aluminum profiles, allowing the cleaned profiles to complete the drying process within it, preventing moisture from affecting the subsequent sandblasting effect. The drying fans 13 generate airflow within the drying chamber, accelerating air circulation, promoting the evaporation of moisture from the profile surface, improving drying efficiency, and ensuring rapid drying of the profiles.

[0037] Reference Figure 4Multiple drying lamps 14 are installed on the upper inner wall of the drying chamber 12, and a drying chamber control panel 15 is fixedly connected to one end of the drying chamber 12. The drying lamps 14 emit heat inside the drying chamber, which radiates heat to the surface of the aluminum profile, and works in conjunction with the drying fan to enhance the drying effect and ensure that the profile is thoroughly dried. The drying chamber control panel 15 is used to control the operation of the equipment inside the drying chamber and achieve precise control of the drying process.

[0038] Reference Figure 1 , Figure 5 A sandblasting chamber 16 is provided on the upper surface of the base plate 1, and a spray control panel 17 is provided on one side of the sandblasting chamber 16. The sandblasting chamber 16 provides a closed working space for sandblasting aluminum profiles, preventing abrasive splashing and dust diffusion during the sandblasting process, and ensuring a safe working environment. The spray control panel 17 is used to control the operation of spray-related equipment to ensure that the cleaning effect of the aluminum profiles meets the requirements.

[0039] Reference Figure 5 A sandblasting head 18 is installed on the upper part of the inner wall of the sandblasting chamber 16. The sandblasting head 18 is the execution component of the sandblasting operation, which can spray abrasive at high speed onto the surface of the aluminum profile to achieve cleaning, roughening and other treatments on the surface of the profile.

[0040] Reference Figure 1 A sliding conveyor ramp 19 is provided on the upper surface of the base plate 1 adjacent to the lifting connecting frame 8, and a conveyor belt 20 is provided on the upper surface of the base plate 1 adjacent to the sliding conveyor ramp 19. The sliding conveyor ramp 19 provides an inclined conveying path for the aluminum profiles, using gravity to assist in the sliding conveying of the profiles, smoothly transferring the profiles from one location to the next process position. The conveyor belt 20 achieves continuous conveying of the aluminum profiles through cyclic rotation, stably bearing and driving the profiles to move between processes, ensuring the automation and continuity of the feeding process.

[0041] The implementation principle of the automatic feeding mechanism embodiment of the aluminum profile sandblasting machine of this application is as follows:

[0042] During use, cleaning water can be introduced into the water tank 4 from one side, and then pumped by the water pump 5 through the water pipe 6 to the spray head 7 for spraying. Through the water tank, water pump, water pipe, and spray head components, the surface of the aluminum profile can be cleaned during the feeding process, removing impurities and preventing them from affecting the sandblasting effect, ensuring uniform surface treatment. Simultaneously, cleaning reduces contamination of the sandblasting abrasive, extends its lifespan, and lowers consumable costs. Furthermore, this structure is seamlessly integrated with the feeding process, eliminating the need for additional manual cleaning steps, shortening the overall processing cycle, and increasing automation. The cleaned profile surface is also more easily bonded to subsequent coatings, indirectly improving product quality stability.

[0043] The above embodiments are only used to illustrate the technical solutions of this application, and are not intended to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this application.

Claims

1. An automatic feeding mechanism for an aluminum profile sandblasting machine, comprising a base plate (1), characterized in that: Multiple fixing plates (2) are fixedly connected to the upper surface of the base plate (1). A connecting block (3) is fixedly connected to one side of the fixing plate (2). A water storage tank (4) is provided at the upper end of the connecting block (3). A water pump (5) is provided on the side of the connecting block (3) relative to the water storage tank (4). A water delivery pipe (6) is provided on one side of the water pump (5). A spray head (7) is provided at one end of the water delivery pipe (6) relative to the water pump (5).

2. The automatic feeding mechanism of the aluminum profile sandblasting machine as described in claim 1, characterized in that: The upper surface of the base plate (1) is fixedly connected with a plurality of lifting connection frames (8), and the inner wall of the lifting connection frame (8) is provided with a lifting machine (9).

3. The automatic feeding mechanism of the aluminum profile sandblasting machine as described in claim 2, characterized in that: The upper end of the lifting machine (9) is provided with a lifting plate (10), and a limit rod (11) is provided on one side of the lifting plate (10) relative to the lifting machine (9).

4. The automatic feeding mechanism of the aluminum profile sandblasting machine as described in claim 1, characterized in that: A drying chamber (12) is provided on the upper surface of the base plate (1), and multiple drying fans (13) are provided on the inner side of the drying chamber (12).

5. The automatic feeding mechanism of the aluminum profile sandblasting machine as described in claim 4, characterized in that: Multiple drying lamps (14) are installed on the upper part of the inner wall of the drying chamber (12), and a drying chamber control panel (15) is fixedly connected to one end of the drying chamber (12).

6. The automatic feeding mechanism of the aluminum profile sandblasting machine as described in claim 1, characterized in that: The upper surface of the base plate (1) is provided with a sandblasting chamber (16), and a spraying control panel (17) is provided on one side of the sandblasting chamber (16).

7. The automatic feeding mechanism of an aluminum profile sandblasting machine as described in claim 6, characterized in that: A sandblasting head (18) is provided on the upper end of the inner wall of the sandblasting chamber (16).

8. The automatic feeding mechanism of an aluminum profile sandblasting machine as described in claim 1, characterized in that: A sliding conveying ramp (19) is provided on the upper surface of the base plate (1) adjacent to the lifting connecting frame (8), and a conveying track (20) is provided on the upper surface of the base plate (1) adjacent to the sliding conveying ramp (19).

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