A tool device for detecting autoclave cover

Abstract

The utility model discloses a kind of tooling devices for steam autoclave cover detection, it is related to cover detection tooling technical field, the utility model includes support pipe and relay block, and adjusting assembly is provided on relay block, adjusting assembly includes sleeve, and first friction strip is fixed in sleeve, rotation-stop groove is opened in sleeve, and extension rod is connected in sleeve, rotation-stop strip is fixed on extension rod, and operating lever is connected on extension rod side face.The utility model is provided with adjusting assembly, when the horizontal length or height of device needs to be adjusted, second friction strip is separated from first friction strip by pressing operating lever, then the horizontal length or height of device can be adjusted by directly pulling extension rod to make extension rod slide on sleeve, the horizontal length and height of device are conveniently and quickly adjusted to adapt to the cover of different sizes of steam autoclave, each angle of film can be equidistantly accepted uniform acceptance of ray, to the effect that film blackness is uniform, white head phenomenon does not appear.

Description

Technical Field

[0001] This utility model relates to the field of autoclave lid inspection tooling technology, specifically a tooling device for inspecting autoclave lids. Background Technology

[0002] An autoclave is a device used for the steam curing of precast concrete, bricks and other building materials. Because building materials are usually numerous or large in size, autoclaves are also usually large in size so that they can hold a lot of products. The autoclave lid is mainly made of welded spherical caps. In order to prevent leakage, explosion and other phenomena caused by processing errors in the autoclave lid during operation, it is usually necessary to use X-ray non-destructive testing to inspect the autoclave lid.

[0003] Because the autoclave lid is welded from a spherical cap, it is an irregular shape for X-ray inspection. When using X-ray equipment for inspection, it is difficult to place the equipment and determine the center of illumination. Due to its arc shape, the focal length is uneven, and white spots are prone to appear on the film after it is formed, which can easily lead to unqualified film. This is time-consuming, labor-intensive, inefficient, and difficult to meet the requirements of existing products and high-energy and high-efficiency processes. Summary of the Invention

[0004] Based on this, the purpose of this utility model is to provide a tooling device for inspecting the lid of an autoclave, so as to solve the technical problem that the irregular shape of the autoclave makes it difficult to place the X-ray device, which easily leads to white spots after the film is formed.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a tooling device for detecting the lid of an autoclave, comprising a support tube and a relay block, wherein an adjustment component is provided on the relay block, the adjustment component comprising a sleeve, wherein a first friction strip is fixed on the sleeve, an anti-rotation groove is provided inside the sleeve, an extension rod is connected inside the sleeve, an anti-rotation strip is fixed on the extension rod, an operating lever is connected to the side of the extension rod, a second friction strip is fixed to the side of the operating lever, and a spring is connected between the operating lever and the extension rod.

[0006] By adopting the above technical solution, the second friction strip is separated from the first friction strip by pressing the control lever. Then, the extension rod can be directly pulled to slide on the sleeve to adjust the horizontal length or height of the device. After adjustment, the control lever is stopped and the spring drives the control lever to reset, thereby making the second friction strip contact the first friction strip. The extension rod is limited by friction, and the anti-rotation strip and anti-rotation groove guide the extension rod to prevent the extension rod from rotating and causing the second friction strip and the first friction strip to misalign, thus affecting the structural limit.

[0007] Furthermore, one end of the extension rod is connected to a bracket, a support plate is connected to the bracket, and a clamp is connected to the support plate. Bolts pass through the bracket, the support plate, and the clamp.

[0008] By adopting the above technical solution, the installation and positioning of the device are completed by inserting the support tube into the center hole of the vessel lid. Then, the angle of the X-ray device is adjusted by rotating the bracket and support. After that, the structure is limited by tightening the bolts. With the help of the adjustment components, the camera device can perform precise directional detection of the vessel lid weld seam through multi-point adjustment control.

[0009] Furthermore, the extension rod is movably connected to the sleeve, and the anti-rotation strip is movably connected to the anti-rotation groove.

[0010] By adopting the above technical solution, the extension rod is guided by the anti-rotation strip and anti-rotation groove while it extends and retracts inside the sleeve, so as to avoid the extension rod from rotating and causing the second friction strip to misalign with the first friction strip, thus affecting the structural limit.

[0011] Furthermore, the joystick is movably connected to the extension rod.

[0012] By adopting the above technical solution, after the operator presses the control lever, the control lever rotates inside the extension rod, and the extension rod drives the second friction strip to rotate together, thereby separating the second friction strip from the first friction strip, reducing the friction between the extension rod and the sleeve, and thus facilitating the extension rod to extend and retract.

[0013] Furthermore, there are two of each of the sleeve and extension rod, and each of the sleeve and extension rod is inclined.

[0014] By adopting the above technical solution, the length of the device can be adjusted to fit autoclave lids of different diameters by means of two extension rods and telescoping inside two sleeves, and the height of the device can be adjusted to fit autoclave lids of different heights.

[0015] Furthermore, there are four of each of the first friction strip, control lever, second friction strip, anti-rotation strip, and anti-rotation groove, arranged in two groups of two, and each group of the first friction strip, control lever, second friction strip, anti-rotation strip, and anti-rotation groove is inclined.

[0016] By adopting the above technical solution, the second friction bar is separated from the first friction bar by pressing the control lever. Then, the extension rod can be pulled directly to slide on the sleeve to adjust the horizontal length or height of the device. After adjustment, the control lever is stopped and the spring drives the control lever to reset, thereby making the second friction bar contact the first friction bar and limiting the extension rod through friction.

[0017] Furthermore, both the support plate and the extension rod are movably connected to the bracket, and the clamp is movably connected to the support plate.

[0018] By adopting the above technical solution, the staff puts the X-ray device into the clamp, then tightens the bolts on the clamp to limit the X-ray device. After that, the staff can loosen the bolts on the bracket and support plate to adjust the angle of the X-ray device. After adjusting the angle, the staff tightens the bolts on the bracket and support plate to complete the limit.

[0019] In summary, the present invention has the following main advantages: 1. This utility model, through the setting of the adjustment component, allows for adjustment of the horizontal length or height of the device. When the horizontal length or height needs to be adjusted, pressing the control lever separates the second friction strip from the first friction strip. Then, the extension rod can be directly pulled to slide on the sleeve to adjust the horizontal length or height of the device. After adjustment, pressing the control lever stops, causing the spring to drive the control lever to reset, thereby bringing the second friction strip into contact with the first friction strip. The friction force limits the extension rod, while the anti-rotation strip and anti-rotation groove guide the extension rod, preventing the extension rod from rotating and causing the second friction strip and the first friction strip to misalign, thus affecting the structural limit. This allows for quick and easy adjustment of the horizontal length and height of the device to adapt to autoclave lids of different sizes, ensuring that each angle of the film receives radiation evenly at equal distances, achieving uniform film density and preventing white spots. 2. This utility model uses a support tube, bracket, and support plate. The device is installed and positioned by inserting the support tube into the center hole of the kettle lid. Then, the angle of the X-ray device is adjusted by rotating the bracket and support. Finally, the structure is limited by tightening the bolts. With the help of the adjustment components, the camera device can perform precise directional detection of the kettle lid weld seam through multi-point adjustment control. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the device structure of this utility model; Figure 2 This is a schematic diagram of the exploded casing structure of this utility model; Figure 3 This is a schematic diagram of the cross-sectional structure of the sleeve of this utility model; Figure 4 For the present utility model Figure 1 Enlarged view of the structure at point A in the image; Figure 5 For the present utility model Figure 3 Enlarged view of the structure at point B in the image; Figure 6 For the present utility model Figure 3 Enlarged view of the structure at point C.

[0021] In the diagram: 1. Support tube; 2. Intermediate block; 3. Adjustment assembly; 301. Sleeve; 302. First friction strip; 303. Extension rod; 304. Control lever; 305. Second friction strip; 306. Anti-rotation strip; 307. Anti-rotation groove; 308. Spring; 4. Bracket; 5. Support plate; 6. Clamp; 7. Bolt. Detailed Implementation

[0022] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.

[0023] The embodiments of this utility model will be described below based on its overall structure.

[0024] A tooling device for inspecting the lid of an autoclave, such as Figure 2 , 3 As shown in Figures 5 and 6, the device includes a support tube 1 and a relay block 2, with an adjustment component 3 mounted on the relay block 2.

[0025] Specifically, the adjusting assembly 3 includes a sleeve 301 connected to the top of the relay block 2 to accommodate kettle lids of different diameters and heights. First friction strips 302 are fixed to both sides of the inside of the sleeve 301, limiting the extension rod 303 through friction. An anti-rotation groove 307 is provided inside the sleeve 301 to prevent the extension rod 303 from rotating inside the sleeve. The extension rod 303 is connected to the inner ring of the sleeve 301 to accommodate kettle lids of different diameters and heights. Anti-rotation strips 306 are fixed to the outer surface and back of the extension rod 303. To prevent the extension rod 303 from rotating inside the sleeve, operating levers 304 are connected to both sides of the extension rod 303. Pressing the operating levers 304 ends the limitation of the extension rod 303. Second friction strips 305 are fixed to both sides of the operating levers 304, and the extension rod 303 is limited by friction. A spring 308 is connected between the operating levers 304 and the extension rod 303, which drives the operating levers 304 to reset and limit the extension rod 303. This allows for quick and easy adjustment of the horizontal length and height of the device to fit autoclave lids of different sizes.

[0026] See Figure 1 and 4 In the above embodiment, the top end of the extension rod 303 is connected to a bracket 4, the top end of the bracket 4 is connected to a support plate 5, and clamps 6 are connected to both sides of the top end of the support plate 5. Bolts 7 pass through the top end of the bracket 4, the top end of the support plate 5, and both sides of the clamps 6. The support plate 5 and the extension rod 30 are rotatably connected to the bracket 4 through a rotating shaft, and the clamps 6 are rotatably connected to the support plate 5 through a rotating shaft. With the help of the adjustment component 3, the camera device can perform precise directional detection of the weld seam of the kettle lid through multi-point adjustment control.

[0027] See Figure 2 , 3 In embodiments 5 and 6, the extension rod 303 is slidably connected to the sleeve 301, and the anti-rotation strip 306 is slidably connected to the anti-rotation groove 307. The operating lever 304 is rotatably connected to the extension rod 303 via a rotating shaft. There are two sleeves 301 and two extension rods 303. One sleeve 301 and one extension rod 303 are inclined, while the other sleeve 301 and one extension rod 303 are perpendicular to the horizontal plane. There are four first friction strips 302, four operating levers 304, four second friction strips 305, four anti-rotation strips 306, and four anti-rotation grooves 307. They are divided into two groups of two. One group of the first friction strips 302, four operating levers 304, two friction strips 305, three anti-rotation strips 306, and four anti-rotation grooves 307 are inclined, while the other group of the first friction strips 302, four operating levers 304, two friction strips 305, three anti-rotation strips 306, and four anti-rotation grooves 307 are perpendicular to the horizontal plane, which facilitates quick adjustment of the horizontal length and height of the device.

[0028] The implementation principle of this embodiment is as follows: First, the operator inserts the support tube 1 into the center hole of the autoclave lid to complete the installation and positioning of the device. The adjustment component 3 is provided in two parts. When encountering a lid with a larger diameter, the operator presses the inclined control lever 304 to separate the second friction strip 305 from the first friction strip 302. Then, the operator directly pulls the extension rod 303 to slide on the sleeve 301, thereby adjusting the horizontal length of the device to adapt to lids of different diameters. After adjustment, the operator stops pressing the control lever 304, causing the spring 308 to drive the control lever 304 to reset, thereby making the second friction strip 305 contact the first friction strip 302. The extension rod 303 is limited by friction, and the extension rod 303 is guided by the anti-rotation strip 306 and the anti-rotation groove 307. When the length of the device needs to be adjusted, the operation of the other part of the adjustment component 3 is the same. During installation, the operator places the X-ray device into the clamp 6, then tightens the bolts 7 on the clamp 6 to limit the position of the X-ray device. After that, the operator can loosen the bolts 7 on the bracket 4 and the support plate 5 to adjust the angle of the X-ray device. After adjusting the angle, the operator tightens the bolts 7 on the bracket 4 and the support plate 5 to limit the position. Then, the operator rotates the device around the support tube 1 to make the X-ray device revolve around the lid of the container, so that every angle of the film can receive X-rays at an equal distance and uniformly, achieving a uniform blackness of the film.

[0029] Although embodiments of the present invention have been shown and described, these specific embodiments are merely explanations of the present invention and are not intended to limit the invention. The specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions, and variations to the embodiments as needed without departing from the principles and spirit of the present invention, provided that such modifications, substitutions, and variations are within the scope of the claims of the present invention and are protected by patent law.

Claims

1. A tooling device for inspecting the lid of an autoclave, comprising a support tube (1) and a relay block (2), characterized in that: The relay block (2) is provided with an adjustment component (3), which includes a sleeve (301), a first friction strip (302) is fixed on the sleeve (301), an anti-rotation groove (307) is opened in the sleeve (301), an extension rod (303) is connected in the sleeve (301), an anti-rotation strip (306) is fixed on the extension rod (303), an operating lever (304) is connected to the side of the extension rod (303), a second friction strip (305) is fixed to the side of the operating lever (304), and a spring (308) is connected between the operating lever (304) and the extension rod (303).

2. The tooling device for inspecting the lid of an autoclave according to claim 1, characterized in that: One end of the extension rod (303) is connected to a bracket (4), a support plate (5) is connected to the bracket (4), a clamp (6) is connected to the support plate (5), and bolts (7) are passed through the bracket (4), the support plate (5) and the clamp (6).

3. The tooling device for inspecting the lid of an autoclave according to claim 1, characterized in that: The extension rod (303) is movably connected to the sleeve (301), and the anti-rotation strip (306) is movably connected to the anti-rotation groove (307).

4. The tooling device for inspecting the lid of an autoclave according to claim 3, characterized in that: The control lever (304) is movably connected to the extension rod (303).

5. The tooling device for inspecting the lid of an autoclave according to claim 3, characterized in that: Two sleeves (301) and two extension rods (303) are provided, and one sleeve (301) and one extension rod (303) are both inclined.

6. The tooling device for inspecting the lid of an autoclave according to claim 4, characterized in that: The first friction strip (302), the control lever (304), the second friction strip (305), the anti-rotation strip (306), and the anti-rotation groove (307) are all provided in four groups of two, and are divided into two groups. The first friction strip (302), the control lever (304), the second friction strip (305), the anti-rotation strip (306), and the anti-rotation groove (307) in one group are all inclined.

7. The tooling device for inspecting the lid of an autoclave according to claim 2, characterized in that: The support plate (5) and the extension rod (303) are both movably connected to the bracket (4), and the clamp (6) is movably connected to the support plate (5).

Images