A manual optical lens front and back surface pasting positioning device
Patent Information
- Application Number
- CN202522048810.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-24
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-09-24
AI Technical Summary
此过程中,工件拆卸后需要重新调整定位结构,操作繁琐且易二次产生定位偏差
本申请提供一种手动式光学镜片正反面粘贴定位装置,包括:底板,定位安装在底板上的翻转平台,以及安装在翻转平台中的零件仓。待加工的工件能够通过零件仓以适合加工的姿态定位在翻转平台中,利用翻转平台的定位,将光学镜片通过翻转平台及零件仓引导安装至工件表面的目标位置。本申请通过定位球与定位孔之间的配合,能够有效确保镜片粘贴的定位精度,解决现有光学镜片正反面粘贴定位精度低、操作繁琐或设备成本高的问题。本申请可直接利用翻转平台的翻转,配合定位底板的导向与限位功能,实现镜片快速翻面粘贴,无需重复调整定位结构,操作简便,适用于中小批量光学镜片加工场景,兼具低成本与高精度优势。
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Figure CN224826140U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of auxiliary equipment for optical lens processing, and in particular to a manual optical lens front and back bonding and positioning device. Background Technology
[0002] In the manufacturing process of optical lenses, it is often necessary to apply protective films, functional coatings, and other materials to both sides of the lens. This application process requires extremely high positioning accuracy. Any positioning deviation can easily lead to the lens shifting its position, thereby affecting the lens's optical performance and even rendering the lens unusable.
[0003] There are generally two existing positioning methods for optical lens bonding processes: one is purely manual positioning, which relies on the operator's experience to adjust the lens position. This is not only inefficient, but also difficult to guarantee consistent positioning accuracy each time. Especially in batch processing, the product qualification rate fluctuates greatly. The other is to use automated positioning equipment, which can improve positioning accuracy, but the processing equipment is expensive, difficult to maintain, and specific equipment is usually dedicated to the positioning of specific workpieces, which is not suitable for small and medium batch production scenarios or small processing enterprises.
[0004] Existing manual positioning tools can only position a target lens on one side at a time. When the same lens needs to be pasted on the opposite side, the workpiece must be disassembled, flipped, and then repositioned for pasting. This process requires readjusting the positioning structure after disassembly, which is cumbersome and prone to secondary positioning deviations. Furthermore, existing manual positioning tools lack sufficient precision in the fit between positioning components, making the workpiece prone to displacement after flipping, further affecting the pasting quality.
[0005] Therefore, there is an urgent need for an optical lens front and back bonding and positioning device that is simple in structure, low in cost, accurate in positioning, and easy to manually flip. Utility Model Content
[0006] To address the shortcomings of existing technologies, the purpose of this application is to provide a manual optical lens front and back bonding and positioning device. This application uses a base plate to position the base, and uses the rotation of the base to achieve the rotation of the workpiece, while simultaneously ensuring the accuracy of the workpiece positioning after rotation.
[0007] To achieve the above objectives, this application provides a manual optical lens front and back bonding and positioning device, which includes: a base plate on which several sets of limiting structures are provided; a flipping platform on which a parts compartment is fixed in the middle of the flipping platform, and a workpiece to be processed is fixedly installed in the parts compartment; the upper and lower sides of the flipping platform are respectively provided with: positioning structures, which cooperate with the limiting structures on the base plate to constrain the flipping platform and the parts compartment and maintain the processing posture of the workpiece; and a processing window, which is located between the positioning structures to allow the optical lens to enter the flipping platform and be installed onto the surface of the workpiece through the parts compartment.
[0008] Optionally, in any of the above-described manual optical lens front and back bonding and positioning devices, the flipping platform includes: a base, which is respectively disposed on the upper and lower sides of the flipping platform and respectively provided with a processing window in the middle; a support structure, which is connected between the upper and lower bases, and the base and the support structure together form a cavity for accommodating the parts compartment.
[0009] Optionally, in any of the above-described manual optical lens front and back bonding positioning devices, the limiting structure is a positioning hole provided on the surface of the base plate; the positioning structure is a positioning ball fixed on the surface of the base; the centers of the positioning balls on the upper and lower bases correspond one-to-one and overlap with each other.
[0010] Optionally, in any of the above-described manual optical lens front and back bonding positioning devices, the surface of the base is provided with mounting holes, each mounting hole being equidistantly and evenly distributed on the end face of the base with the axis of the base as the axis of symmetry; the bottom of the positioning ball is provided with a shaft, the shaft being interference-fitted with the mounting hole, and the positioning ball being fixed to the end surface of the base by the shaft.
[0011] Optionally, in any of the above-described manual optical lens front and back bonding positioning devices, the base plate and the base are coaxially arranged; the positioning holes are equidistantly and evenly distributed on the surface of the base plate with the axis of symmetry as the center of the base plate.
[0012] Optionally, in the manual optical lens front and back bonding positioning device described above, each side of the base is provided with three positioning balls, and the distance between the three positioning balls is equal; the positioning holes on the base plate include: positioning countersunk holes, positioning countersunk groove holes and positioning blind holes that are equidistantly arranged on the surface of the base plate with the center of the base plate as the axis of symmetry.
[0013] Optionally, in any of the above-described manual optical lens front and back bonding positioning devices, the base plate is further provided with base plate fixing holes between the positioning countersunk hole, the positioning countersunk groove hole and the positioning blind hole, respectively. The base plate fixing holes are used to connect the connecting parts for fixing the base plate. The connecting parts include bolts, screws, positioning pins and positioning blocks.
[0014] Optionally, in any of the above-described manual optical lens front and back bonding positioning devices, the end face of the base is configured as a C-shape, and the opening of the C-shape forms the processing window; the opening directions of the C-shape between the upper and lower bases are opposite to each other; the support structure is fixedly connected to both sides of the C-shaped opening, and a fixing screw is provided on one side of the support structure, and the parts compartment is fixed by the fixing screw in the cavity formed by the base and the support structure.
[0015] Optionally, in any of the above-described manual optical lens front and back bonding and positioning devices, the parts compartment includes a rectangular compartment for accommodating the workpiece, one end of which is provided with a quick-locking structure, and the rectangular compartment is also provided with open lens cavities on its two opposite side walls; the workpiece is fixed in the rectangular compartment by the quick-locking structure, and the target position of the workpiece is positioned in the lens cavity of the parts compartment; when the parts compartment is fixed in the flipping platform on the base plate, the optical lens is bonded and fixed to the target position of the workpiece through the processing window of the flipping platform and guided by the lens cavity.
[0016] Optionally, in the manual optical lens front and back pasting and positioning device described above, the workpiece to be processed is fixed in the flipping platform by the parts compartment and fixed to the base plate in a processing posture by the positioning structure on one side of the flipping platform. The optical lens enters the parts compartment through the processing window on the other side of the flipping platform, is guided and pasted to the target position of the workpiece. After the flipping platform is flipped, the positioning structure on the other side is fixed to the base plate in a processing posture, so that another optical lens can enter the parts compartment through the processing window on one side of the flipping platform, be guided and pasted to another target position of the workpiece.
[0017] Compared with existing solutions, this application has the following technical advantages: This application provides a manual optical lens front and back bonding and positioning device, including: a base plate, a flipping platform positioned on the base plate, and a parts compartment installed in the flipping platform. The workpiece to be processed can be positioned in a suitable processing posture in the flipping platform via the parts compartment. Using the positioning of the flipping platform, the optical lens is guided and installed to the target position on the workpiece surface via the flipping platform and the parts compartment. This application effectively ensures the positioning accuracy of lens bonding through the cooperation between the positioning ball and the positioning hole, solving the problems of low positioning accuracy, cumbersome operation, or high equipment cost in existing optical lens front and back bonding methods. This application can directly utilize the flipping of the flipping platform, combined with the guiding and limiting functions of the positioning base plate, to achieve rapid lens flipping and bonding without repeated adjustments to the positioning structure. It is simple to operate, suitable for small to medium batch optical lens processing scenarios, and combines the advantages of low cost and high precision.
[0018] Other features and advantages of this application will be set forth in the following description, and will be apparent in part from the description, or may be learned by practicing this application. Attached Figure Description
[0019] The accompanying drawings are provided to further illustrate the present application and form part of the specification. Together with the embodiments of the present application, they serve to explain the present application but do not constitute a limitation thereof. In the drawings: Figure 1 This is a schematic diagram of the overall assembly structure of the manual optical lens front and back bonding and positioning device of this utility model; Figure 2 This is a three-dimensional structural diagram of the base in this utility model; Figure 3 This is a schematic diagram of the three-dimensional structure of the positioning ball in this utility model and its installation method with the base; Figure 4 This is a top view of the positioning base plate in this utility model. Figure 5 This is a schematic diagram of the assembly structure of the flipping platform in this utility model; Figure 6 This is a detailed drawing of the quick-locking structure of the parts compartment in this utility model; Figure 7 This is a schematic diagram of the flipping process of the flipping platform in this utility model; In the diagram: 1 represents the base, 101 represents the mounting hole; 2 represents the positioning ball, 201 represents the shaft; 3 represents the parts compartment; 4 represents the fixing screw; 5 represents the positioning base plate, 501 represents the positioning countersunk hole, 502 represents the positioning countersunk groove hole, 503 represents the positioning blind hole; 6 represents the flipping platform; A represents the workpiece. Detailed Implementation
[0020] The preferred embodiments of this application are described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit this application.
[0021] The terms "inner" and "outer" as used in this application refer to the direction from the base surface toward the workpiece inside it, relative to the flipping platform itself, and vice versa; rather than a specific limitation on the device mechanism of this application.
[0022] The term "connection" as used in this application can mean a direct connection between components or an indirect connection between components through other components.
[0023] The terms "up" and "down" as used in this application refer to the direction from the base plate to the surface of the base when the user is facing the flipping platform, which is up and vice versa, and are not a specific limitation on the device mechanism of this application.
[0024] The manual optical lens front and back bonding and positioning device provided in this application aims to achieve precise positioning and flipping of optical lenses during the front and back bonding process, thereby solving the problems of low positioning accuracy, cumbersome operation, or high equipment cost in existing optical lens front and back bonding and positioning systems. The device includes... Figure 1 Shown: The base plate 5 has several sets of limiting structures on it; A flipping platform 6 is rotatably mounted on a base plate 5. A parts compartment 3 is fixed in the middle of the flipping platform 6, and a workpiece A to be processed is fixedly installed inside the parts compartment 3. The upper and lower sides of the flipping platform 6 are also respectively provided with: The positioning structure, in conjunction with the limiting structure on the base plate, constrains the flipping platform 6 and the parts compartment 3, maintaining the processing posture of workpiece A. The processing window, located between the positioning structures, is used to allow optical lenses to enter the flipping platform and be mounted to the surface of workpiece A via the parts compartment 3.
[0025] Therefore, the above structure can be used as Figure 7 As shown, when assembling the first optical lens, the workpiece A to be processed is installed in the parts compartment 3, and the parts compartment 3 is fixed inside the flip platform 6. The positioning structure on the first side of the flip platform 6 positions the parts compartment 3 relative to the base plate, thus maintaining workpiece A in a suitable processing posture. At this time, the optical lens can extend into the parts compartment 3 through the processing window on the second side of the flip platform 6 (located at the top of the flip platform in this state). The lens cavity on the parts compartment guides the optical lens to the target position on the workpiece, allowing the operator to reliably fix the optical lens to workpiece A by adhesive. Subsequently, when it is necessary to install the second optical lens on the other side of the workpiece, the flip platform 6 can be directly flipped, and the positioning structure originally located on the upper side of the flip platform can be flipped to the lower side. In the same manner, through the cooperation between the positioning structure and the limiting structure, the parts compartment is fixed to the base plate in a suitable processing posture. Thus, the second optical lens can enter the parts compartment 3 through another processing window located on the upper side of the flip platform 6, and be accurately adhered to the target position on the other side of workpiece A by the lens cavity on the parts compartment. Through the above-described flipping and positioning process of the flipping platform, this application can overcome the shortcomings of existing optical lens front and back pasting positioning, such as low positioning accuracy of pure manual methods, high cost of automated equipment, and cumbersome and easily deviated flipping operations. It realizes a manual positioning device with simple structure, accurate positioning, convenient operation and low cost, which can meet the needs of small and medium batch optical lens processing scenarios. Specifically, when positioning the workpiece, this application utilizes the positioning holes on the surface of the base plate as a limiting structure, and coordinates with the positioning balls 2 fixed to the upper and lower end faces of the base 1 as a positioning structure to achieve positioning of the flipping platform. Specifically, this application assembles the positioning balls onto the upper and lower planes of the base, and the parts compartment is secured by fixing screws... Figure 5 The workpiece is installed in a cavity inside the base as shown. The base, positioning ball, parts compartment, and fixing screws together form a freely tilting platform. After each tilting of the platform, the positioning ball can be positioned in the corresponding positioning hole on the positioning base plate. The positioning hole guides the positioning ball, thus achieving the matching positioning of the positioning hole and the positioning ball, thereby fixing the workpiece assembled inside the tilting platform machine. Therefore, this device ensures positioning accuracy through the one-to-one correspondence between the positioning ball and the holes in the positioning base plate. The flipping platform itself can selectively flip the workpiece to the front or back, and through the guiding and limiting functions of the positioning base plate, it can quickly flip and paste the lens onto the workpiece. The positioning process of this application only requires aligning the positioning ball as needed and placing it in the positioning hole, without repeatedly adjusting the horizontal and vertical coordinates of the positioning structure relative to the base plate, thus achieving automatic positioning. This application is easy to operate, suitable for small to medium batch optical lens processing scenarios, and has the advantages of low cost and high precision.
[0026] Specific reference Figure 2 As shown, the base 1 of this application has a first plane top surface and a second plane bottom surface arranged opposite to each other. Both planes can be configured as C-shaped to utilize the open side of the C-shaped structure as a processing window. The C-shaped structures of the upper and lower bases can be configured to be exactly the same. To achieve accurate positioning of the structure, this application can provide three mounting holes 101 on each plane of the base. The center line connecting the three mounting holes 101 can form an equilateral triangle centered on the axis of the base. The geometric center of this equilateral triangle coincides with the center of the corresponding C-shaped plane, thus the base can be stably held in a stable position, and the weight of the base itself can be used to maintain its positioning ball at a low position in the center of the positioning hole, thereby accurately maintaining the workpiece in the base in a horizontal assembly posture.
[0027] Reference Figure 3As shown, to ensure accurate installation of the positioning balls and reduce assembly errors, this application further provides an integrally formed shaft 201 on each positioning ball 2. The shaft 201 and the mounting hole 101 on the end face of the base 1 are fitted together by an interference fit to achieve a tight fit. Thus, by tightly fitting the outer circumferential surface of the shaft 201 with the inner circumferential surface of the mounting hole 101, positioning deviations caused by assembly gaps are avoided. By installing the positioning balls 2 correspondingly in the mounting holes 101 on the upper and lower planes of the base 1, the symmetrical arrangement of the mounting holes in the upper and lower planes ensures that the flipping platform, regardless of which side it is flipped to, can pass through the smooth spherical surface of the positioning balls. The weight of the flipping platform itself keeps each ball in the lowest position inside the positioning hole, thereby calibrating the attitude of the flipping platform through the positioning of the three balls in the plane. The mounting hole 101 is generally set as a through hole penetrating the base 1, and the mounting holes 101 on the upper and lower bases are set as coaxial and collinear to ensure the consistency of workpiece positioning after flipping.
[0028] refer to Figure 4 Specifically, the positioning base plate 5 of this application may be provided with a positioning countersunk hole 501, a positioning countersunk groove 502, and a positioning blind hole 503. The positioning countersunk hole 501, the positioning countersunk groove 502, and the positioning blind hole 503 can respectively adapt to the positioning balls 2 provided on the front and back sides of the flipping platform 6 to fix the posture of the workpiece on both sides. The positioning countersunk hole 501, the positioning countersunk groove 502, and the positioning blind hole 503 can achieve alignment between the flipping platform and the base plate by rotationally symmetrically fitting the spacing between the positioning balls, with the axis between the base plate and the flipping platform as the center. The horizontal displacement of the flipping platform 6 is limited by the fit between the concave positioning hole and the convex positioning ball. The diameters of the positioning countersunk hole 501, the positioning countersunk groove hole 502, and the positioning blind hole 503 are all matched with the outer diameter of the positioning ball 2, and their arrangement positions correspond one-to-one with the distribution positions of the mounting holes 101 on the base 1. Therefore, it can be ensured that the positioning ball 2 can be accurately embedded in the corresponding hole position when the flipping platform 6 is assembled with the positioning base plate 5.
[0029] Reference Figure 5 and Figure 6 The flipping platform 6 of this application includes: bases 1 respectively disposed on the upper and lower sides of the flipping platform 6, with the C-shaped openings between the upper and lower bases 1 facing away from each other; and corresponding support structures connected to the upper and lower bases on both sides of the processing window. Thus, the bases and support structures can be closed to form a rectangular cavity for accommodating the parts compartment 3.
[0030] A fixing screw 4 is provided on one side of the support structure, and the parts compartment 3 can be fixed by the fixing screw 4 to form a cavity between the base and the support structure.
[0031] The inner contour of the parts compartment 3 is adapted to the shape of the workpiece A to be positioned, in order to accommodate and limit the workpiece A, preventing it from shifting during flipping or pasting. The parts compartment 3 is permanently fixed to the flipping platform 6 by fixing screws 4 and does not need to be disassembled when workpiece A is replaced.
[0032] Specifically, the parts compartment 3 in this application includes a rectangular compartment for accommodating workpiece A. One end of the rectangular compartment is equipped with a quick-locking structure such as an elastic buckle and a knob-type pressure block for quick fixing and removal of workpiece A. The rectangular compartment also has open lens cavities on its two opposing side walls for guiding the lens to its target installation position. In other words, in this application, the workpiece A to be processed is fixed in the rectangular compartment by the quick-locking structure, and the target position of workpiece A is located in the lens cavity of the parts compartment 3. When the parts compartment 3 is fixed in the flipping platform 6 on the base plate 5, the optical lens is glued and fixed to the target position of workpiece A through the processing window of the flipping platform 6 and guided by the lens cavity.
[0033] The base 1, positioning ball 2, parts compartment 3, and fixing screw 4 can rotate synchronously. Figure 7 The preset axis shown can be freely rotated 180° to achieve the flipping operation of the workpiece, meeting the requirements for pasting the front and back of the lens. Therefore, before using the manual optical lens front and back bonding positioning device of this application, it can be confirmed that all components of the device have been assembled and are in normal condition by the following method: The shaft 201 of the positioning ball 2 is interference-fitted with the mounting hole 101 of the base 1, without loosening or offset. Furthermore, the centers of the positioning balls 2 on the upper and lower bases 1 correspond one-to-one and overlap with each other, so that the positioning balls 2 can stably support the flipping platform 6 through the equilateral triangular distribution of the positioning balls. The parts compartment 3 is permanently fixed to the internal cavity of the base 1 by the fixing screws 4, without shaking or displacement. Its built-in quick locking structure, such as the elastic buckle in the open state and the knob pressure block in the unlocked position, functions normally, and can smoothly realize the insertion and removal of workpiece A. The countersunk holes 501, countersunk grooves 502, blind holes 503, and base plate fixing holes on the positioning base plate 5 are arranged symmetrically in a hexagonal pattern on the base plate, ensuring they are free of obstructions. The base plate fixing holes are used to connect and fix the base plate with connecting components, including bolts, screws, positioning pins, and positioning blocks, to fix the base plate at the target processing position and maintain its stability. The diameter of each positioning hole matches the outer diameter of the positioning ball 2, allowing the positioning ball 2 to fit smoothly and without jamming when inserted into the hole. The positioning holes, consisting of the countersunk holes 501, countersunk grooves 502, and blind holes 503, are equidistantly and evenly distributed on the end face of the base 1 with the axis of symmetry as the center of axial symmetry, so that the positioning ball on one side of the base can be aligned with three of the positioning holes and stably fixed on the base plate. When the base is flipped, the positioning ball on the other side can rotate by a certain angle and be positioned in the other three positioning holes.
[0034] The inner cavity of the parts compartment 3 is adapted to the shape of the workpiece A to be processed, such as the optical lens carrier substrate. When the quick-locking structure is closed, it can fit tightly against the surface of the workpiece A, ensuring that the workpiece A has no displacement space. Therefore, the above-mentioned device can be used to attach optical lenses to both sides of workpiece A, such as a square glass substrate or a metal carrier, according to the following usage procedure: First, operate the quick-locking structure of parts compartment 3, pull the elastic buckle outward, and rotate the knob to open it to unlock it. Place the workpiece A to be processed smoothly into the inner cavity of parts compartment 3, ensuring that the edge of workpiece A is aligned with the positioning edge of the inner cavity of parts compartment 3. Then, reset the quick-locking structure, close the knob to close the elastic buckle, and let it automatically lock the edge of workpiece A. Rotate the knob clockwise until it is close to the surface of workpiece A, completing the quick fixation of workpiece A. At this time, workpiece A is positioned by the positioning hole and has no horizontal or vertical displacement, meeting the bonding accuracy requirements. After positioning the workpiece, the optical lens can be aligned as follows: During operation, the preset pasting position on the front of workpiece A can be determined by the fitting structure between the edge of workpiece A and the inner cavity of the parts compartment 3. Take the first optical lens, which can be flexibly configured as a convex lens, filter, or other structure according to usage requirements. Place the lens with the pasting surface facing down, aligning it with the target area on the front of workpiece A. Visually ensure that the edge of the optical lens is aligned with the edge of workpiece A. With the help of the limiting and guiding contour of the inner cavity of the parts compartment 3, align the lens with the edge of workpiece A to the target position, achieving precise fixation. Thus, this application can provide an alignment reference for the lens through the fitting accuracy between the edge of workpiece A and the edge of the lens cavity in the parts compartment 3, ensuring the initial position of the lens is accurate and controlling the deviation during assembly to within 0.05mm. After confirming that the alignment is correct, the operator can use a soft pressure block, such as a silicone pressure head, to gently press the surface of the optical lens to avoid scratching the lens coating. During the pressing process, press slowly from the edge of the lens towards the center, controlling the pressure to 5-10N to prevent the lens from breaking. Gradually expel the air between the lens and workpiece A, so that the lens is tightly bonded to the front of workpiece A. After bonding, hold the pressure for 10-15 seconds to ensure that the lens is firmly bonded to the workpiece, thus completing the optical lens bonding operation on the front of workpiece A. After the front side is pasted, the operator can gently lift the two sides of the flipping platform 6 and flip it 180°. During the flipping process, ensure that your hands avoid the parts compartment 3 and the pasted lens area, so that the positioning ball 2 under the base 1 is dislodged from the positioning countersunk hole 501 of the positioning base plate 5; keep your hands stable and slowly flip the flipping platform 6 until the flipping platform 6 rotates 180°. At this time, the reverse side of the workpiece A that was originally on the bottom side is flipped to face upwards, and the positioning ball 2 that was originally on the top of the base 1 is turned downwards. The workpiece A is always in a locked state, and the parts compartment 3 and the quick-locking structure flip synchronously with the flipping platform 6. The flipped platform 6 is slowly lowered onto the positioning base plate 5, so that the positioning ball 2 under the base 1 is precisely embedded in the positioning blind hole 503 of the positioning base plate 5. Through the concave-convex cooperation between the positioning ball 2 and the positioning blind hole 503, the horizontal displacement of the flipped platform 6 is restricted. Since the arrangement of the positioning blind hole 503 and the positioning countersunk hole 501 corresponds one-to-one with the mounting hole 101 of the base 1, the position of the reverse side of the workpiece A is completely aligned with the front side. This ensures that the pasting accuracy of the reverse side of the workpiece is consistent with that of the front side after flipping. After flipping, the second optical lens can be removed. The specific specifications of the lens can be selected according to the needs, such as a concave lens with a different focal length than the front lens or other lenses. With the adhesive side of the second lens facing down, align it with the preset adhesive area on the reverse side of workpiece A, and repeat the aforementioned alignment steps. After the lens is accurately aligned, use a soft pressure block of the same specifications as before to gently press the lens, pressing in the same way as the front lens, to complete the adhesiveing of the optical lens on the reverse side of workpiece A; after adhesiveing, also maintain pressure for 10-15 seconds to ensure that the reverse lens is firmly adhered.
[0035] After the optical lenses on both sides of workpiece A are glued and stabilized, if the lens adhesive requires UV-curing glue, the flipping platform can be left to cure for 30 seconds. Then, the quick-locking structure of parts compartment 3 can be operated to unlock it, the elastic buckle can be pried open, and the knob can be turned to open the internal workpiece. The workpiece with the double-sided lens glued can then be carefully removed using tweezers or a soft suction cup, avoiding direct contact with the lenses, and workpiece A can be placed in the finished product storage box. Afterwards, the device of this application can directly place new workpieces to be processed into parts compartment 3 without disassembling parts compartment 3, and the above steps can be repeated for the processing of the next workpiece A. To ensure stable installation of optical lenses using the above-mentioned device, it is generally necessary to check whether the quick-locking structure is fully unlocked before each insertion of workpiece A to avoid forcibly inserting workpiece A and causing scratches to the parts compartment 3 or workpiece A. When locking, ensure that the structure is fully reset. If workpiece A is found to be loose after locking, the tightness of the quick-locking structure needs to be adjusted, such as replacing the spring of the elastic buckle or adjusting the stroke of the knob pressure block. Do not force it. If increased lens adhesion deviation is observed after prolonged use, priority should be given to checking whether the surface of the positioning ball 2 is worn, affecting the positioning accuracy of the flipping platform; whether the holes of the positioning base plate 5 are deformed, affecting the consistency of position before and after flipping; and whether there are scratches or deformations in the inner cavity of the parts compartment 3, affecting the limiting accuracy of workpiece A. Wearing or deformed parts should be replaced or repaired in a timely manner. If it is necessary to further improve the alignment efficiency, the fitting gap between the inner cavity of the parts compartment 3 and workpiece A can be optimized, such as controlling the gap to 0.02-0.03mm. By strengthening the fitting accuracy between workpiece A and parts compartment 3, the alignment stability of the optical lens can be indirectly improved.
[0036] When inserting / removing workpiece A and the optical lens, the movements should be gentle to avoid collision with the inner edge of the parts compartment 3; a 0.5mm thick silicone cushioning pad can be laid in the inner cavity of parts compartment 3 to reduce hard contact between workpiece A and parts compartment 3; when pressing the lens, a designated soft pressing block should be used, and direct pressing with metal tools or fingernails should be avoided; After each use, you can also use a lint-free cloth dampened with anhydrous ethanol to wipe the quick-locking structure of parts compartment 3, the surface of positioning ball 2, and the holes of positioning base plate 5 to remove residual glue or dust; apply a small amount of lubricant, such as silicone-based grease, to the moving parts of the quick-locking structure, such as the buckle shaft and knob threads, every month to ensure smooth operation; check the fixing screws 4 of parts compartment 3 every quarter to prevent loosening after long-term use.
[0037] The device of this application has the following advantages: This manual optical lens front and back bonding positioning device is not only simple in structure and easy to assemble, but also effectively ensures positioning accuracy and operational efficiency, solving the pain points of existing technologies and has high practical value and promotion significance.
[0038] It will be understood by those skilled in the art that the above descriptions are merely preferred embodiments of this application and are not intended to limit this application. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.
Claims
1. A manual optical lens front and back bonding and positioning device, characterized in that, include: The base plate (5) is provided with several sets of limiting structures; A flipping platform (6) is mounted on a base plate (5). A parts compartment (3) is fixed in the middle of the flipping platform (6), and a workpiece (A) to be processed is fixedly installed in the parts compartment (3). The upper and lower sides of the flipping platform (6) are also respectively provided with: The positioning structure, in conjunction with the limiting structure on the base plate, constrains the flipping platform (6) and the parts compartment (3) to maintain the processing posture of the workpiece (A); The processing window, which is set between each positioning structure, is used to provide optical lenses to enter the flipping platform and be installed onto the surface of the workpiece (A) through the parts compartment (3).
2. The manual optical lens front and back bonding and positioning device as described in claim 1, characterized in that, The flipping platform (6) includes: The base (1) is respectively set on the upper and lower sides of the flipping platform (6), and a processing window is set in the middle of each of them; A support structure is connected between the upper and lower bases, and the bases and the support structure together form a cavity to accommodate the parts compartment (3).
3. The manual optical lens front and back bonding and positioning device as described in claim 1, characterized in that, The limiting structure is a positioning hole provided on the surface of the base plate (5); The positioning structure is a positioning ball (2) fixed on the surface of the base (1); The centers of the positioning balls (2) on the upper and lower bases (1) correspond one-to-one and overlap with each other.
4. The manual optical lens front and back bonding and positioning device as described in claim 3, characterized in that, The surface of the base (1) is provided with mounting holes (101), and each mounting hole is equidistantly and evenly distributed on the end face of the base (1) with the axis of the base (1) as the axis of symmetry. The bottom of the positioning ball (2) is provided with a shaft (201), which is interference-fitted with the mounting hole (101), and the positioning ball is fixed to the end surface of the base (1) by the shaft (201).
5. The manual optical lens front and back bonding and positioning device as described in claim 4, characterized in that, The base plate (5) is coaxially arranged with the base (1); The positioning holes are equidistantly and evenly distributed on the surface of the base plate (5) with the axis of symmetry of the base plate (5).
6. The manual optical lens front and back bonding and positioning device as described in claim 5, characterized in that, Each side of the base (1) is provided with three positioning balls (2), and the distance between the three positioning balls (2) is equal; The positioning holes on the base plate (5) include: With the center of the base plate (5) as the axis of symmetry, the positioning countersunk holes (501), positioning countersunk groove holes (502) and positioning blind holes (503) are equidistantly arranged on the surface of the base plate (5).
7. The manual optical lens front and back bonding and positioning device as described in claim 6, characterized in that, The base plate (5) is also provided with base plate fixing holes between the positioning countersunk hole (501), the positioning countersunk groove hole (502) and the positioning blind hole (503), respectively. The base plate fixing holes are used to connect the connecting parts for fixing the base plate. The connecting parts include bolts, screws, positioning pins and positioning blocks.
8. The manual optical lens front and back bonding and positioning device as described in claim 2, characterized in that, The end face of the base (1) is configured as a C-shape, and the opening of the C-shape forms the processing window; The C-shaped openings between the upper and lower bases (1) are oriented in opposite directions; The support structure is fixedly connected to both sides of the C-shaped opening. A fixing screw (4) is provided on one side of the support structure. The parts compartment (3) is fixed by the fixing screw (4) between the base and the support structure to form a cavity.
9. The manual optical lens front and back bonding and positioning device as described in claim 8, characterized in that, The parts compartment (3) includes a rectangular compartment for accommodating the workpiece (A), one end of which is provided with a quick-locking structure, and the rectangular compartment is also provided with open lens cavities on the two opposite side walls. The workpiece (A) is fixed in the rectangular compartment by a quick-locking structure. The target position of the workpiece (A) is located in the lens cavity of the parts compartment (3). When the parts compartment (3) is fixed in the flipping platform (6) on the base plate (5), the optical lens is glued and fixed to the target position of the workpiece (A) through the processing window of the flipping platform (6) and the guide of the lens cavity.
10. The manual optical lens front and back bonding and positioning device as described in any one of claims 1-9, characterized in that, The workpiece (A) to be processed is fixed in the flipping platform (6) by the parts compartment (3) and fixed on the base plate in a processing posture by the positioning structure on one side of the flipping platform (6). The optical lens enters the parts compartment (3) through the processing window on the other side of the flipping platform (6), is guided and pasted on the target position of the workpiece (A); after the flipping platform (6) is flipped, the positioning structure on the other side is fixed on the base plate in a processing posture so that another optical lens can enter the parts compartment (3) through the processing window on one side of the flipping platform (6), be guided and pasted on another target position of the workpiece (A).