Adjustable stop device for manufacturing steel pipes with reinforcing rings
Patent Information
- Application Number
- CN202522223440.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-21
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-10-21
AI Technical Summary
因钢管在滚轮架转动时出现轴向偏移,造成钢管在焊接及防腐施工困难,同时影响施工质量
[0016]1.本实用新型通过与放置钢管的滚轮架结合,利用限位滚动装置保证在滚轮架旋转过程中筒节不发生轴向偏移;
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Figure CN224826163U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of steel structure manufacturing technology, specifically to an adjustable limiting device for manufacturing steel pipes with stiffening rings. Background Technology
[0002] Stiffening ring steel pipes are commonly used in buried water pipelines, oil pipelines, and gas pipelines. Stiffening rings are installed on the outer wall of the pipeline to reinforce it. Welding and corrosion protection of these pipes require the use of roller frames. However, axial displacement of the steel pipe during roller frame rotation causes difficulties in welding and corrosion protection, affecting construction quality. This patent addresses this issue by incorporating an adjustable limiting device between a set of rollers. This device can accommodate various specifications of steel pipes (with inconsistent pipe lengths and varying stiffening ring positions) and ensures consistent quality during pipe section welding and corrosion protection. Utility Model Content
[0003] The technical problem to be solved by this utility model is to provide an adjustable limiting device for stiffening rings of pipe sections.
[0004] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:
[0005] An adjustable limiting device for manufacturing steel pipes with stiffening rings includes a base plate mounted on a rolling frame, a limiting frame mounted on the base plate; at least one movable limiting mechanism for slidably clamping the steel pipe stiffener is slidably disposed on the limiting frame; the limiting frame is also provided with a driving mechanism for driving the movable limiting mechanism to slide along the limiting frame.
[0006] Preferably, the limiting frame is equipped with a connector for fixed connection with the base plate, and the base plate has an elongated hole corresponding to the position of the connector to facilitate the adjustment and fixing of the limiting frame.
[0007] Preferably, the connector includes a bolt, which passes through an elongated hole in the limiting frame and the base plate to fix the limiting frame to the base plate.
[0008] Preferably, the movable limiting mechanism includes a sliding plate that slides on the limiting frame, the driving mechanism pushes the sliding plate to move, an axle is fixedly installed on the sliding plate, and a rotating wheel is installed on the axle through a bearing.
[0009] Preferably, the limiting frame is equipped with a slide rail, and the limiting frame has a slide groove corresponding to the slide rail, and the slide rail slides relative to the slide groove.
[0010] Preferably, the driving mechanism includes a lead screw, which is mounted on the limiting frame via a bearing seat, and the sliding plate is threadedly connected to the lead screw.
[0011] Preferably, the device further includes a fixed limiting mechanism that is fixedly installed on the limiting frame, wherein the fixed limiting mechanism and the movable limiting mechanism have the same structure and are installed in opposite directions.
[0012] Preferably, there are two movable limiting mechanisms, and the lead screw is provided with two sections of threads in opposite directions. The two movable limiting mechanisms are respectively connected to the two sections of threads on the lead screw.
[0013] Preferably, a handle wheel is fixedly installed at one end of the lead screw extending from the limiting frame.
[0014] Preferably, one end of the lead screw extends out of the limiting frame and connects to an external motor.
[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0016] 1. This utility model, by combining with a roller frame for placing steel pipes, utilizes a limiting rolling device to ensure that the cylinder section does not shift axially during the rotation of the roller frame;
[0017] 2. A method of fixing steel pipes with stiffening rings of various specifications (with inconsistent steel pipe lengths and varying stiffening ring positions) is adopted by opening holes in the base plate and connecting them with bolts;
[0018] 3. It can meet the requirements for steel pipe welding and anti-corrosion construction in the plant, and the pipe sections are not damaged during the construction process, and the final surface quality of the steel pipe meets the requirements;
[0019] 4. During the rotation of the steel pipe, there is only rolling friction between the rotating wheel and the steel pipe reinforcing rib, which avoids damage to the surface of the stiffening ring due to sliding friction. The device is simple, reliable, and has high construction safety. Attached Figure Description
[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0021] Figure 1 This is a front view of an adjustable limiting device for a pipe section stiffening ring as described in Embodiment 1 of this utility model.
[0022] Figure 2 This is a front view of an adjustable limiting device for a pipe section stiffening ring as described in Embodiment 2 of this utility model.
[0023] Figure 3This is a three-dimensional structural schematic diagram of an adjustable limiting device for a pipe section stiffening ring as described in Embodiment 2 of this utility model.
[0024] The annotations in the attached figures are explained as follows:
[0025] 1. Base plate; 2. Limiting frame; 3. Movable limiting mechanism; 31. Sliding plate; 32. Wheel and axle; 33. Rotating wheel; 4. Fixed limiting mechanism; 5. Lead screw; 6. Handle wheel. Detailed Implementation
[0026] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.
[0027] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation", "connection" and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood through the specific circumstances.
[0028] The present invention will be further described below with reference to the accompanying drawings:
[0029] Example 1
[0030] like Figure 1 As shown, an adjustable limiting device for manufacturing steel pipes with stiffening rings includes a base plate 1 mounted on a rolling frame, and a limiting frame 2 mounted on the base plate 1; two movable limiting mechanisms 3 for slidingly clamping the steel pipe reinforcing ribs are slidably arranged on the limiting frame 2, and a driving mechanism for driving the movable limiting mechanisms 3 to slide along the limiting frame 2 is also provided on the limiting frame 2.
[0031] The limiting frame 2 is equipped with a connector for fixed connection with the base plate 1. The base plate 1 has an elongated hole corresponding to the position of the connector to facilitate the adjustment and fixing of the limiting frame 2. The connector includes a bolt. The bolt passes through the elongated hole on the limiting frame 2 and the base plate 1 to fix the limiting frame 2 to the base plate 1. Since the fixing position of the bolt and the base plate 1 is in the elongated hole, the installation position can be adjusted in the elongated hole. If a large position adjustment is needed, it can be fixed in the elongated hole at a suitable position.
[0032] The movable limiting mechanism 3 includes a sliding plate 31 that slides on the limiting frame 2. The limiting frame 2 is equipped with a slide rail, and the limiting frame 2 has a slide groove corresponding to the slide rail. The slide rail slides relative to the limiting frame 2 in the slide groove. The driving mechanism pushes the sliding plate 31 to move. A wheel axle 32 is fixedly installed on the sliding plate 31, and a rotating wheel 33 is installed on the wheel axle 32 through a bearing.
[0033] The drive mechanism includes a lead screw 5, which has two threads in opposite directions. Two movable limit mechanisms 3 are respectively connected to the two threads of the lead screw 5. The lead screw 5 is mounted on the limit frame 2 through a bearing seat. The sliding plate 31 is threadedly connected to the lead screw 5. One end of the lead screw 5 extends out of the limit frame 2 and is fixedly mounted with a handle wheel 6.
[0034] In use, first connect the base plate 1 to the roller frame to ensure that it can move synchronously with the roller frame. Confirm the installation position of the limit frame 2 on the base plate 1 by the steel pipe model and specifications. Rotate the screw 5, which will push the two movable limit mechanisms 3 to separate. After placing the steel pipe stiffening ring between the two movable limit mechanisms 3, rotate the handle wheel 6 at one end of the screw 5. Use the screw 5 to push the two movable limit mechanisms 3 closer to the middle stiffening ring until the gap between the two movable limit mechanisms 3 is less than 20mm. Then stop rotating the handle wheel 6 and start the roller frame to drive the steel pipe to rotate.
[0035] Example 2
[0036] like Figures 1-2 As shown, the difference between this embodiment and embodiment 1 is that: it also includes a fixed limiting device, which is welded to one end of the slide rail of the limiting frame 2, and the number of movable limiting mechanisms 3 in embodiment 1 is 1, and the threads of the lead screw 5 are all in the same direction; the fixed limiting mechanism 4 and the movable limiting mechanism 3 have the same structure and are installed in opposite directions; it is easier to operate by fixing on one side and clamping the reinforcing rib on the other side, which avoids the situation where when the two movable limiting mechanisms 3 clamp the reinforcing ring in the middle, the reinforcing ring is not in the middle position of the two movable limiting mechanisms 3, causing one movable limiting mechanism 3 to continue to advance after getting close to the reinforcing ring, while at the same time the other movable limiting mechanism 3 is still far away from the reinforcing ring, which may damage the rotating wheel 33 or the reinforcing ring.
[0037] In use, first connect the base plate 1 to the roller frame to ensure that it can move synchronously with the roller frame. Confirm the installation position of the limit frame 2 on the base plate 1 according to the steel pipe model and specifications. Rotate the screw 5, which will push the two movable limit mechanisms 3 to separate. Place the steel pipe stiffening ring between the movable limit mechanism 3 and the fixed limit mechanism 4, ensuring that the rotating wheel 33 of the fixed limit mechanism 4 is in contact with the steel pipe reinforcing rib. Rotate the handle wheel 6 at one end of the screw 5, and use the screw 5 to push the movable limit mechanism 3 closer to the fixed limit mechanism 4 until the gap between the movable limit mechanism 3 and the fixed limit mechanism 4 is less than 20mm. Then stop rotating the handle wheel 6 and start the roller frame to drive the steel pipe to rotate.
[0038] Example 3
[0039] The difference between this embodiment and embodiment 1 is that: one end of the lead screw 5 extends out to the limit frame 2 and connects to an external motor; a motor-driven method is used to replace manual rotation of the lead screw 5 to adjust the position of the limit mechanism, which improves safety and makes it more convenient to use.
[0040] In use, first connect the base plate 1 to the roller frame to ensure that it can move synchronously with the roller frame. Confirm the position of the limit frame 2 on the base plate 1 by the steel pipe model and specifications. Rotate the screw 5, which will push the two movable limit mechanisms 3 to separate. After placing the steel pipe stiffening ring between the two movable limit mechanisms 3, start the external motor to drive the screw 5 to rotate. Use the screw 5 to push the two movable limit mechanisms 3 closer to the middle stiffening ring until the gap between the two movable limit mechanisms 3 is less than 20mm. Then stop rotating the handle wheel 6 and start the roller frame to drive the steel pipe to rotate.
[0041] The aforementioned roller frame is existing technology and will not be described in detail here.
[0042] The foregoing has shown and described the basic principles, main features and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are only illustrative of the principles of this utility model. Various changes and modifications may be made to this utility model without departing from the spirit and scope of this utility model, and all such changes and modifications fall within the scope of this utility model as claimed.
Claims
1. An adjustable limiting device for manufacturing steel pipes with stiffening rings, comprising a base plate (1) mounted on a rolling frame, characterized in that: A limit frame (2) is installed on the base plate (1); At least one movable limiting mechanism (3) for slidingly clamping the steel pipe reinforcing bar is slidably provided on the limiting frame (2); The limiting frame (2) is also provided with a driving mechanism for driving the movable limiting mechanism (3) to slide along the limiting frame (2).
2. The adjustable limiting device for manufacturing steel pipes with stiffening rings according to claim 1, characterized in that: The limiting frame (2) is equipped with a connector for fixed connection with the base plate (1), and the base plate (1) has an elongated hole corresponding to the position of the connector to facilitate the adjustment and fixing of the limiting frame (2).
3. An adjustable limiting device for manufacturing steel pipes with stiffening rings according to claim 2, characterized in that: The connector includes a bolt, which passes through an elongated hole on the limiting frame (2) and the base plate (1) to fix the limiting frame (2) onto the base plate (1).
4. An adjustable limiting device for manufacturing steel pipes with stiffening rings according to claim 1, characterized in that: The movable limiting mechanism (3) includes a sliding plate (31) that slides on the limiting frame (2). The driving mechanism pushes the sliding plate (31) to move. A wheel axle (32) is fixedly installed on the sliding plate (31). A rotating wheel (33) is installed on the wheel axle (32) through a bearing.
5. An adjustable limiting device for manufacturing steel pipes with stiffening rings according to claim 4, characterized in that: The limiting frame (2) is equipped with a slide rail, and the limiting frame (2) has a slide groove corresponding to the slide rail, and the slide rail slides relative to the slide groove.
6. An adjustable limiting device for manufacturing steel pipes with stiffening rings according to claim 4, characterized in that: The driving mechanism includes a lead screw (5), which is mounted on the limit frame (2) via a bearing seat, and the sliding plate (31) is threadedly connected to the lead screw (5).
7. An adjustable limiting device for manufacturing steel pipes with stiffening rings according to claim 6, characterized in that: It also includes a fixed limiting mechanism (4) that is fixedly installed on the limiting frame (2), the fixed limiting mechanism (4) and the movable limiting mechanism (3) have the same structure and are installed in opposite directions.
8. An adjustable limiting device for manufacturing steel pipes with stiffening rings according to claim 6, characterized in that: The number of the movable limiting mechanism (3) is two, and the lead screw (5) is provided with two sections of threads in opposite directions. The two movable limiting mechanisms (3) are respectively connected to the two sections of threads of the lead screw (5).
9. An adjustable limiting device for manufacturing steel pipes with stiffening rings according to claim 6, characterized in that: One end of the lead screw (5) extends out of the limiting frame (2) and a handle wheel (6) is fixedly installed thereon.
10. An adjustable limiting device for manufacturing steel pipes with stiffening rings according to claim 6, characterized in that: One end of the lead screw (5) extends out of the limiting frame (2) and is connected to an external motor.