A large tonnage butterfly connecting buckle auxiliary disassembling device

Abstract

The utility model discloses a big tonnage butterfly connecting buckle auxiliary disassembling device relates to superhard material synthetic technical field, the utility model discloses a bottom plate, the top of bottom plate is provided with the top plate, the top fixedly connected with manual jack of top plate, the both sides of bottom plate top all are fixedly connected with stand, the surface of stand is equipped with spring, the top fixedly connected with connecting plate of manual jack output end. The utility model discloses the cooperation of movable baffle and fixed baffle can be stable clamping to butterfly buckle, utilize screw rod and lock fixed, avoid the problem that artificial freehand fixing is needed in traditional dismounting process, through manual jack drive top plate and press down, drive pressure transmission mechanism to butterfly buckle connecting rod and exert smooth thrust, replace artificial hammering operation, eliminate the risk of smashing, improve the operation safety, and single person can complete the whole dismounting process, reduce the personnel cooperation demand, improve the dismounting efficiency.

Description

Technical Field

[0001] This utility model belongs to the field of superhard material synthesis technology, and in particular relates to an auxiliary disassembly device for a large-tonnage butterfly connector buckle. Background Technology

[0002] Currently, the six-sided top press used in the synthesis of superhard materials, which involves casting and forging, must withstand pressures of 6-8 GPa during the synthesis process. As the service life increases, small cracks may appear on the ears and bottom of the press beams, and internal defects may also expand. These defects, which are not easily detected, pose a risk of breakage during high-pressure use, causing injury accidents. In order to reduce potential risks, the beams of the six-sided top press are connected by heavy-duty steel wire ropes, and heavy-duty butterfly buckles are used in the connection process.

[0003] Because the press may experience issues such as cracked beams and cylinder scoring during use, it is necessary to dismantle and repair the beams. This requires disassembling the butterfly buckles that bind the beams. The butterfly buckles are designed for safety, and the clips that secure the connecting rods are very strong. The disassembly process usually requires one worker to hold the butterfly buckle while another worker holds the force transmission rod with one hand and uses a sledgehammer with the other to smash out the heavy-duty butterfly buckle connecting rod. The operation requires two workers to cooperate, which not only results in low disassembly efficiency but also poses a safety hazard of being hit on the hand, making it unsuitable for use.

[0004] To address this issue, we provide a heavy-duty butterfly connector auxiliary disassembly device to solve the problems mentioned above. Utility Model Content

[0005] The purpose of this utility model is to provide an auxiliary disassembly device for large-tonnage butterfly connectors. Through the cooperation of a movable baffle, a fixed baffle, and a pressure transmission mechanism, it solves the problems of the cumbersome disassembly process of large-tonnage butterfly connectors in the prior art, which requires multiple workers to cooperate and is highly dangerous during the disassembly process, not only reducing disassembly efficiency but also posing safety hazards.

[0006] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution.

[0007] This utility model relates to an auxiliary disassembly device for a large-tonnage butterfly connector, comprising a base plate, a top plate on the top of the base plate, a manual jack fixedly connected to the top of the top plate, columns fixedly connected to both sides of the top of the base plate, springs sleeved on the surface of the columns, a connecting plate fixedly connected to the top of the output end of the manual jack, the top of the columns penetrating the top plate and fixedly connected to the connecting plate, a pressure transmission mechanism fixedly connected to the bottom of the top plate, a fixed baffle fixedly connected to the rear side of the top of the base plate, and a mounting frame fixedly connected to the front side of the top of the base plate. A movable baffle is movably connected between the two sides of the inner cavity of the mounting frame, and screws are provided on both sides of the front side of the movable baffle. The rear side of the screws penetrates the movable baffle and is threadedly connected to the fixed baffle.

[0008] The present invention is further configured such that the pressure transmission mechanism includes a support plate, the top of the support plate is fixedly connected to a top plate, a pressure rod is fixedly connected to the bottom of the support plate, and a sleeve is fixedly connected to the bottom of the pressure rod. The support plate can increase the force-bearing area, making it easier for the pressure rod to control the sleeve to squeeze the fixing rod of the butterfly buckle. The sleeve can be fitted onto the top of the fixing rod, improving the stability during the disassembly process.

[0009] The present invention is further configured such that a collar is slidably connected to the surface of the pressure rod, a bracket is fixedly connected to the rear side of the collar, and the rear side of the bracket is fixedly connected to the fixed baffle. The collar can cooperate with the bracket to increase the stability of the pressure rod during the up and down position adjustment process, avoid tilting or shifting during the downward movement, and enable precise control of the sleeve to be fitted onto the top of the fixed connecting rod.

[0010] The present invention is further configured such that guide columns are fixedly connected to both sides of the rear side of the top of the base plate, the top of the guide column penetrates the top plate and is fixedly connected to a limiting plate, the guide column can limit the top plate to prevent it from shifting during movement, and the limiting plate can prevent the top plate from detaching from the surface of the guide column during use.

[0011] The present invention is further provided with a mounting plate at the bottom of the base plate, and the top of the mounting plate is fixedly connected to the base plate by a support column. Mounting holes are provided on both sides of the bottom of the mounting plate. The mounting plate can cooperate with the support column to provide stable support for the base plate. The mounting holes make it easy for workers to fix the mounting plate in the designated working position.

[0012] The present invention is further configured such that sliding through holes are provided on both sides of the bottom of the top plate for use with the column, the top and bottom of the spring are fixedly connected to the top plate and the column respectively, the sliding through holes can cooperate with the column to facilitate the top plate to slide up and down, and the spring can reset the top plate when it is not compressed.

[0013] The present invention is further configured such that the bottom of both sides of the movable baffle is movably connected to the inner wall of the mounting frame through bearings, and a knob is fixedly connected to the front side of the screw. The bearings enable the movable baffle to be adjusted in an angle so that it can be in a horizontal or vertical state, and the knobs make it convenient for the operator to rotate the screw.

[0014] The present invention has the following beneficial effects.

[0015] 1. This utility model uses the combination of movable and fixed baffles to stably clamp the butterfly buckle and lock it in place with screws. This avoids the problem of manual fixation required in traditional disassembly. A manual jack drives the top plate to press down, which in turn drives the pressure transmission mechanism to apply a smooth pushing force to the butterfly buckle connecting rod. This replaces manual hammering, eliminates the risk of injury, and improves operational safety. At the same time, a single person can complete the entire disassembly process, reducing the need for personnel assistance and improving disassembly efficiency.

[0016] 2. This utility model, through a pressure transmission mechanism, utilizes the cooperation between the pressure rod and the sleeve to accurately fit onto the top of the butterfly buckle connecting rod. Under the guidance of the collar and the bracket, it maintains vertical movement, avoids deviation, ensures uniform force distribution, prevents the connecting rod from jamming or being damaged, reduces manual adjustment, makes the operation process smoother, saves time and manpower, and improves the stability and reliability of disassembly work. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below.

[0018] Figure 1 A perspective view of a large-tonnage butterfly connector auxiliary disassembly device; Figure 2 A side view of a large-tonnage butterfly connector auxiliary disassembly device; Figure 3 A schematic diagram of the pressure transmission mechanism in an auxiliary disassembly device for a large-tonnage butterfly connector; Figure 4 A top view of the top plate in a large-tonnage butterfly connector auxiliary disassembly device; Figure 5 This is a schematic diagram of a fixed baffle and a movable baffle in an auxiliary disassembly device for a large-tonnage butterfly connector.

[0019] In the attached diagram: 1. Base plate; 2. Top plate; 3. Manual jack; 4. Column; 5. Spring; 6. Connecting plate; 7. Pressure transmission mechanism; 8. Fixed baffle; 9. Mounting frame; 10. Movable baffle; 11. Screw; 71. Support plate; 72. Pressure rod; 73. Sleeve; 74. Collar; 75. Bracket; 12. Mounting plate. Detailed Implementation

[0020] The technical solutions of the present utility model will be described below with reference to the accompanying drawings. The described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0021] Example 1 Please see Figure 1-5 This utility model is an auxiliary disassembly device for a large-tonnage butterfly connector buckle, including a base plate 1, a top plate 2 on the top of the base plate 1, a manual jack 3 fixedly connected to the top of the top plate 2, columns 4 fixedly connected to both sides of the top of the base plate 1, springs 5 ​​sleeved on the surface of the columns 4, a connecting plate 6 fixedly connected to the top of the output end of the manual jack 3, the top of the columns 4 penetrating the top plate 2 and fixedly connected to the connecting plate 6, a pressure transmission mechanism 7 fixedly connected to the bottom of the top plate 2, a fixed baffle 8 fixedly connected to the rear side of the top of the base plate 1, a mounting frame 9 fixedly connected to the front side of the top of the base plate 1, a movable baffle 10 movably connected between the two sides of the inner cavity of the mounting frame 9, screws 11 on both sides of the front side of the movable baffle 10, and the rear side of the screws 11 penetrating the movable baffle 10 and threadedly connected to the fixed baffle 8.

[0022] Specifically: the top plate 2 can slide up and down on the surface of the column 4, which facilitates the control of the pressure transmission mechanism 7 to disengage the fixing link in the middle of the butterfly buckle. The manual jack 3 allows the operator to control the movement of the top plate 2. The fixed baffle 8 can cooperate with the movable baffle 10 to clamp and fix the butterfly buckle. The fixed baffle 8 and the movable baffle 10 are connected by the screw 11 to complete the positioning work before the butterfly buckle is disassembled. The connecting plate 6 can cooperate with the manual jack 3 to control the top plate 2 to move down, which is used to complete the disassembly operation of the butterfly buckle fixing link. The entire operation only requires one operator. The operation is quick and convenient, without any safety hazards, and easy to use.

[0023] Example 2 Please see Figure 1-5Based on Embodiment 1, the pressure transmission mechanism 7 includes a support plate 71, the top of which is fixedly connected to the top plate 2, a pressure rod 72 fixedly connected to the bottom of the support plate 71, a sleeve 73 fixedly connected to the bottom of the pressure rod 72, a collar 74 slidably connected to the surface of the pressure rod 72, a bracket 75 fixedly connected to the rear side of the collar 74, and a fixed baffle 8 fixedly connected to the rear side of the top of the bottom plate 1. Guide columns are fixedly connected to both sides of the rear side of the top of the bottom plate 1. The top of the guide columns penetrates the top plate 2 and is fixedly connected to a limit plate. An installation plate 12 is provided at the bottom of the bottom of the bottom plate 1. The top of the installation plate 12 is fixedly connected to the bottom plate 1 through a support column. Installation holes are provided on both sides of the bottom of the installation plate 12. Sliding through holes for use with the column 4 are provided on both sides of the bottom of the top plate 2. The top and bottom of the spring 5 are fixedly connected to the top plate 2 and the column 4 respectively. The bottom of both sides of the movable baffle 10 is movably connected to the inner wall of the mounting frame 9 through bearings. A knob is fixedly connected to the front side of the screw 11.

[0024] Specifically: the support plate 71 increases the force-bearing area, facilitating the compression rod 72 to control the sleeve 73 to press against the fixing rod of the butterfly buckle. The sleeve 73 can be fitted onto the top of the fixing rod, improving stability during disassembly. The collar 74 cooperates with the bracket 75 to increase the stability of the compression rod 72 during vertical adjustment, preventing tilting or shifting during downward movement, and ensuring precise control of the sleeve 73 on the top of the fixing rod. The guide post limits the top plate 2 to prevent it from shifting during movement. The limiting plate prevents the top plate 2 from detaching from the surface of the guide post during use. The mounting plate 12 cooperates with the support column to provide stable support for the bottom plate 1. The mounting hole allows the operator to fix the mounting plate 12 in the designated working position. The sliding through hole cooperates with the column 4 to facilitate the vertical sliding of the top plate 2. The spring 5 resets the top plate 2 when it is not compressed. The bearing allows the movable baffle 10 to be adjusted in angle, allowing it to be in a horizontal or vertical state. The knob allows the operator to turn the screw 11.

[0025] The working principle of this utility model is as follows: The mounting plate 12 is fixed to the designated work position through the mounting holes to ensure the base plate 1 is placed stably. Then, the butterfly buckle is placed on top of the base plate 1, positioned between the fixed baffle 8 and the movable baffle 10. The movable baffle 10 is pushed upwards to make it vertical. The fixed baffle 8 and the movable baffle 10 are connected by the screw 11, and the screw 11 is continuously tightened by the knob. The butterfly buckle is clamped and fixed by the fixed baffle 8 and the movable baffle 10. Then, the operator presses the manual jack 3 to push the connecting plate upwards. 6. The top plate 2 is compressed downward by the reaction force of the manual jack 3, compressing the spring 5. At the same time, the top plate 2 drives the support plate 71 and the pressure rod 72 to move downward. Through the cooperation of the collar 74 and the bracket 75, the movement is stabilized, so that the sleeve 73 is fitted on the top of the butterfly buckle fixing link. The top plate 2 continues to move downward, and the sleeve 73 continuously applies pressure to the fixing link, causing it to disengage from the butterfly buckle, thus completing the butterfly buckle disassembly operation. The above operation method replaces the manual hammering operation, eliminating the risk of injury and improving the safety of operation. At the same time, a single person can complete the entire disassembly process, reducing the need for personnel cooperation and improving disassembly efficiency.

[0026] The preferred embodiments of the present utility model disclosed above are only used to help illustrate the present utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the present utility model to the specific implementation methods described. The present specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the present utility model, so that those skilled in the art can better understand and utilize the present utility model.

Claims

1. A large-tonnage butterfly connector auxiliary disassembly device, comprising a base plate (1), characterized in that: The top of the base plate (1) is provided with a top plate (2), and a manual jack (3) is fixedly connected to the top of the top plate (2). The top of the base plate (1) is fixedly connected to two sides of the top, and a spring (5) is sleeved on the surface of the column (4). A connecting plate (6) is fixedly connected to the top of the output end of the manual jack (3). The top of the column (4) passes through the top plate (2) and is fixedly connected to the connecting plate (6). A pressure transmission mechanism (7) is fixedly connected to the bottom of the top plate (2). A fixed baffle (8) is fixedly connected to the rear side of the top of the base plate (1). A mounting frame (9) is fixedly connected to the front side of the top of the base plate (1). A movable baffle (10) is movably connected between the two sides of the inner cavity of the mounting frame (9). A screw (11) is provided on both sides of the front side of the movable baffle (10). The rear side of the screw (11) passes through the movable baffle (10) and is threadedly connected to the fixed baffle (8).

2. The auxiliary disassembly device for a large-tonnage butterfly connector according to claim 1, characterized in that: The pressure transmission mechanism (7) includes a support plate (71), the top of which is fixedly connected to the top plate (2), and a pressure rod (72) is fixedly connected to the bottom of the support plate (71), and a sleeve (73) is fixedly connected to the bottom of the pressure rod (72).

3. The auxiliary disassembly device for a large-tonnage butterfly connector according to claim 2, characterized in that: The surface of the pressure rod (72) is slidably connected to a collar (74), and a bracket (75) is fixedly connected to the rear side of the collar (74). The rear side of the bracket (75) is fixedly connected to a fixed baffle (8).

4. The auxiliary disassembly device for a large-tonnage butterfly connector according to claim 1, characterized in that: Guide columns are fixedly connected to both sides of the top rear side of the base plate (1), and the top of the guide columns penetrates the top plate (2) and is fixedly connected to a limit plate.

5. The auxiliary disassembly device for a large-tonnage butterfly connector according to claim 1, characterized in that: The bottom of the base plate (1) is provided with an installation plate (12), and the top of the installation plate (12) is fixedly connected to the base plate (1) by a support column. The bottom of the installation plate (12) is provided with installation holes on both sides.

6. The auxiliary disassembly device for a large-tonnage butterfly connector according to claim 1, characterized in that: The top plate (2) has sliding through holes on both sides of its bottom that are used in conjunction with the column (4). The top and bottom of the spring (5) are fixedly connected to the top plate (2) and the column (4) respectively.

7. The auxiliary disassembly device for a large-tonnage butterfly connector according to claim 1, characterized in that: The bottom of both sides of the movable baffle (10) is movably connected to the inner wall of the mounting frame (9) through bearings, and a knob is fixedly connected to the front side of the screw (11).

Images