Modular processing stand for a photovoltaic vacuum pump
Patent Information
- Application Number
- CN202522326056.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-03
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-11-03
AI Technical Summary
[0004]基于此,本实用新型的目的是提供一种光伏真空泵的模块化加工支架,以解决现有技术中光伏真空泵加工支架存在组装效率低、高度调节不灵活、加工稳定性差及场景适配性不足的技术问题
[0025]1、本实用新型通过支撑组件的快速插接锁定与弹性缓冲结构实现稳定支撑与便捷组装双重优势;支撑座与第一支架通过第一插块与插接孔的精准插接、第二插块与滑槽的滑动配合,结合夹块在弹簧作用下自动对中锁定的机制,使支架底部安装无需复杂工具即可快速完成,大幅缩短组装时间;相邻支架间通过安装架连接拉簧的弹性结构,不仅在加工时提供缓冲力吸收振动,其可拉伸调节的特性也便于根据支架间距灵活调整拉簧长度,实现快速连接与拆卸。
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Figure CN224826438U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of photovoltaic vacuum pump processing technology, specifically a modular processing bracket for a photovoltaic vacuum pump. Background Technology
[0002] In the production and processing of photovoltaic vacuum pumps, in order to ensure accurate part positioning, stable processing and process adaptability, special brackets are required to support and fix the photovoltaic vacuum pump parts to meet the needs of high-precision assembly, multi-process processing and dynamic adjustment. Such devices realize part placement, height adjustment and angle control through modular structure, and are key equipment to ensure processing quality and efficiency.
[0003] In existing technologies, photovoltaic vacuum pump processing brackets mostly adopt integral welding or bolt-fastened structures, which suffer from low assembly efficiency, poor structural stability, and inflexible adjustment. Specifically, the bottom connection of the bracket relies on bolts to be tightened one by one, which requires specialized tools and is time-consuming, making it difficult to quickly assemble multiple brackets; the height adjustment mechanism mostly uses gear racks or hydraulic lifting, the adjustment process is complex and the accuracy is limited by mechanical clearance; there is a lack of elastic buffer structure between the brackets, and processing vibrations are easily transmitted through rigid connections, causing bracket swaying or part displacement, affecting processing accuracy; in addition, the rotary table and the top plate are mostly fixedly connected, and disassembly and assembly require disassembly of the entire top plate structure, which cannot be quickly adapted to different parts processing scenarios and limits the equipment's versatility. The above problems result in significant shortcomings in the existing brackets in terms of assembly efficiency, processing stability, and scenario adaptability, making it difficult to meet the high-efficiency and precise requirements of modular processing of photovoltaic vacuum pumps. Utility Model Content
[0004] Based on this, the purpose of this utility model is to provide a modular processing bracket for photovoltaic vacuum pumps, so as to solve the technical problems of low assembly efficiency, inflexible height adjustment, poor processing stability and insufficient adaptability to scenarios in the existing photovoltaic vacuum pump processing brackets.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a modular processing bracket for a photovoltaic vacuum pump, used to place photovoltaic vacuum pump parts, including at least four first brackets, each first bracket being provided with a top plate, and each first bracket being provided with a support component to improve the stability of the first bracket, the top plate being provided with an insertion slot, and the insertion slot being provided with a clamping device for fixing the photovoltaic vacuum pump parts;
[0006] The support assembly includes a support base with a placement slot, and the bottom end of the first bracket is movably connected to the interior of the placement slot.
[0007] The first support is provided with a height adjustment component for adjusting the height of the top plate, and the height adjustment component includes a second support that is slidably disposed in the first support;
[0008] When the second support slides inside the first support, the height of the top plate changes accordingly;
[0009] Preferably, the support assembly includes a slide groove formed in the support base, and a second insert is fixed to the bottom of the first bracket, the second insert being inserted into and installed with the placement groove and the slide groove.
[0010] The bottom of the first bracket is fixed with a first insert block, and the support base is provided with an insertion hole for the first insert block to be inserted.
[0011] Preferably, a mounting base is fixed in the support base, and two clamping blocks are rotatably arranged in the mounting base;
[0012] When the second insert is inserted into the placement slot, the two clamping blocks move in the center of the mounting base to lock the second insert.
[0013] The support assembly also includes a first spring, the two ends of which are fixedly connected to the clamping block and the mounting base, respectively.
[0014] Preferably, the height adjustment component includes a plurality of threaded holes formed on the first bracket, a connecting pin is inserted into the threaded holes, and one end of the connecting pin is provided with a threaded tube;
[0015] After the connecting pin is inserted into the threaded hole, rotate the threaded tube, and the threaded tube and the threaded hole will be threadedly connected.
[0016] The bottom of the second bracket is provided with an arched groove, and the outer diameter of the connecting pin is the same as the inner diameter of the arched groove, so as to support the second bracket.
[0017] Preferably, the first bracket is further provided with a plurality of insertion holes, and the second bracket is slidably provided with an insertion post, and a second spring is provided between the insertion post and the second bracket;
[0018] The plug is located above the arched groove;
[0019] When the plug and the socket are aligned, the second spring returns to its original length, and the plug and the socket are in a plug-in installation state.
[0020] Preferably, each first bracket is provided with a mounting bracket on its side, and the mounting bracket is provided with a tension spring;
[0021] The tension spring can be pulled from the mounting bracket on one of the first brackets to the mounting bracket on the opposite first bracket to connect the two first brackets and provide a cushioning force;
[0022] Preferably, an annular groove is provided on the top plate, and a rotating platform is movably disposed in the annular groove;
[0023] When the clamping device releases the photovoltaic vacuum pump component, the placed photovoltaic vacuum pump component rotates along with the rotating table as the rotating table rotates.
[0024] In summary, the present invention has the following main advantages:
[0025] 1. This utility model achieves the dual advantages of stable support and convenient assembly through the quick-connect locking and elastic buffer structure of the support components; the support base and the first bracket are precisely connected by the first plug and the plug hole, and the second plug and the slide groove are slidably engaged. Combined with the mechanism of automatic centering and locking of the clamp under the action of the spring, the bottom installation of the bracket can be completed quickly without complicated tools, which greatly shortens the assembly time; the elastic structure of the tension spring connected between adjacent brackets through the mounting bracket not only provides buffer force to absorb vibration during processing, but its stretchable and adjustable characteristics also make it easy to flexibly adjust the length of the tension spring according to the spacing between the brackets, so as to achieve quick connection and disassembly.
[0026] 2. The integrated height adjustment component and rotary table design of this utility model optimizes the operational dimensions while also ensuring assembly adaptability. Height adjustment is achieved through the sliding fit of the second bracket within the first bracket, combined with a simple fixing method of rotating the threaded tube after the connecting pin is inserted into the threaded hole, and a secondary fixing mechanism where the plug-in column automatically inserts into the plug-in hole under the action of a spring. This makes the height adjustment process intuitive and easy to operate. The movable fit design of the rotary table and the annular groove meets the multi-angle rotation processing requirements of the parts, while its modular structure facilitates quick installation on the top plate. When the clamping equipment is released, the rotary table can rotate independently, supporting the flexibility of dynamic processing and being easy to assemble and replace due to its simple structure. Attached Figure Description
[0027] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model;
[0028] Figure 2 This is a partial three-dimensional structural diagram of the present invention. Figure 1 ;
[0029] Figure 3 This is a partial disassembly diagram of the present invention. Figure 1 ;
[0030] Figure 4 This is a partial three-dimensional structural diagram of the present invention. Figure 2 ;
[0031] Figure 5 This is a partial disassembly diagram of the present invention. Figure 2 ;
[0032] Figure 6 This is a partial disassembly diagram of the present invention. Figure 3 ;
[0033] Figure 7 This is a partial disassembly diagram of the height adjustment component in this utility model. Figure 1 ;
[0034] Figure 8 This is a partial disassembly diagram of the height adjustment component in this utility model. Figure 2 .
[0035] In the diagram: 11. Photovoltaic vacuum pump parts; 1. First bracket; 101. First insert block; 2. Support assembly; 21. Support base; 211. Placement groove; 212. Slide groove; 22. Mounting base; 23. Clamping block; 24. First spring; 25. Second insert block; 3. Top plate; 31. Insertion groove; 32. Clamping device; 33. Annular groove; 34. Rotary table; 4. Height adjustment assembly; 41. Second bracket; 411. Threaded hole; 412. Arched groove; 42. Connecting pin; 43. Threaded pipe; 441. Insertion hole; 442. Insertion post; 443. Second spring; 51. Mounting bracket; 52. Tension spring. Detailed Implementation
[0036] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.
[0037] The embodiments of this utility model will be described below based on its overall structure.
[0038] Example 1
[0039] Please see Figures 1-8 This utility model provides a technical solution: a modular processing bracket for a photovoltaic vacuum pump, used to place photovoltaic vacuum pump parts 11, including at least four first brackets 1, each first bracket 1 is provided with a top plate 3, and each first bracket 1 is provided with a support component 2 to improve the stability of the first bracket 1. The top plate 3 is provided with an insertion slot 31, and a clamping device 32 for fixing the photovoltaic vacuum pump parts 11 is provided in the insertion slot 31. Through the modular design of the top plate 3 and the clamping device 32, the photovoltaic vacuum pump parts 11 can be quickly positioned and fixed. With the precise guidance of the insertion slot 31, the photovoltaic vacuum pump parts 11 are ensured to have no displacement during processing, thereby improving processing accuracy and equipment safety.
[0040] The support component 2 includes a support base 21, on which a placement groove 211 is provided. The bottom end of the first bracket 1 is movably connected to the interior of the placement groove 211. The sliding fit between the placement groove 211 and the bottom end of the first bracket 1, combined with the modular structure of the support base 21, allows the first bracket 1 to be quickly inserted and positioned, shortening the assembly time. At the same time, the movable connection adapts to different ground flatness, enhancing overall stability.
[0041] The first support 1 is provided with a height adjustment component 4 for adjusting the height of the top plate 3. The height adjustment component 4 includes a second support 41 that is slidably disposed in the first support 1. When the second support 41 slides inside the first support 1, the height of the top plate 3 changes accordingly. Through the sliding adjustment of the second support 41 and the modular cooperation of the first support 1, the height of the top plate 3 can be steplessly adjusted to meet the differentiated requirements of different processing steps for the height of the photovoltaic vacuum pump parts 11, thereby improving versatility and processing flexibility.
[0042] Furthermore, the support component 2 includes a slide groove 212 formed in the support base 21. A second insert 25 is fixed to the bottom of the first bracket 1. The second insert 25 is inserted into the placement groove 211 and the slide groove 212. A first insert 101 is fixed to the bottom of the first bracket 1, and the support base 21 has an insertion hole for the first insert 101 to be inserted. The insertion and cooperation of the second insert 25 and the slide groove 212, combined with the dual positioning of the first insert 101 and the insertion hole, enables the rapid and accurate assembly of the first bracket 1 and the support base 21. The bottom fixation can be completed without complicated tools, improving assembly efficiency and structural reliability.
[0043] Furthermore, a mounting base 22 is fixed in the support base 21, and two clamping blocks 23 are rotatably arranged in the mounting base 22. When the second insert 25 is inserted into the placement slot 211, the two clamping blocks 23 move in the center of the mounting base 22 to lock the second insert 25. The support assembly 2 also includes a first spring 24, the two ends of which are fixedly connected to the clamping blocks 23 and the mounting base 22 respectively. Under the action of the first spring 24, the clamping blocks 23 automatically center and lock the second insert 25, forming a self-locking mechanism to ensure a stable connection between the first bracket 1 and the support base 21, avoid loosening caused by vibration during processing, simplify the assembly process, and improve the ease of operation.
[0044] Furthermore, the height adjustment component 4 includes multiple threaded holes 411 formed on the first bracket 1. A connecting pin 42 is inserted into the threaded hole 411, and one end of the connecting pin 42 is provided with a threaded tube 43. When the connecting pin 42 is inserted into the threaded hole 411, the threaded tube 43 is rotated, and the threaded tube 43 is threadedly connected to the threaded hole 411. The threaded engagement between the connecting pin 42 and the threaded tube 43, combined with the distribution design of the threaded holes 411, enables precise fixation of the height of the second bracket 41. The height can be locked by a simple rotation operation, improving adjustment efficiency and structural stability.
[0045] The bottom of the second bracket 41 is provided with an arched groove 412, and the outer diameter of the connecting pin 42 is the same as the inner diameter of the arched groove 412 to support the second bracket 41. The arched groove 412 and the outer diameter of the connecting pin 42 are matched to form a stable point support structure, ensuring that the second bracket 41 is subjected to uniform force after sliding adjustment, avoiding local stress concentration, and enhancing the structural durability after height adjustment.
[0046] Furthermore, the first bracket 1 is provided with multiple insertion holes 441, and the second bracket 41 is slidably provided with an insertion post 442. A second spring 443 is provided between the insertion post 442 and the second bracket 41. The insertion post 442 is located above the arched groove 412. When the insertion post 442 is opposite to the insertion hole 441, the second spring 443 returns to its original length, and the insertion post 442 and the insertion hole 441 are in an insertion installation state. Under the action of the second spring 443, the insertion post 442 automatically inserts into the insertion hole 441, forming a secondary fixing mechanism, which effectively prevents the second bracket 41 from sliding. With the locking of the connecting pin 42, a double insurance is achieved, which improves the structural reliability after height adjustment and avoids height changes during processing.
[0047] Furthermore, an annular groove 33 is provided on the top plate 3, and a rotating platform 34 is movably arranged in the annular groove 33. When the clamping device 32 releases the photovoltaic vacuum pump part 11, the rotating platform 34 rotates, and the placed photovoltaic vacuum pump part 11 rotates with the rotating platform 34. The movable cooperation between the annular groove 33 and the rotating platform 34 allows the photovoltaic vacuum pump part 11 to rotate freely after being released from the clamp, realizing multi-angle processing operations, improving processing flexibility, meeting the needs of complex processes for adjusting the position of parts, and the modular design of the rotating platform 34 facilitates quick installation and replacement, adapting to different processing scenarios.
[0048] Example 2
[0049] Please see Figure 4Furthermore, in conjunction with Embodiment 1, each first bracket 1 is further provided with a mounting bracket 51 on its side, and a tension spring 52 is provided in the mounting bracket 51; the tension spring 52 can be pulled from the mounting bracket 51 on one of the first brackets 1 to the mounting bracket 51 on the opposite first bracket 1 to connect the two first brackets 1 and provide a buffering force; the elastic connection design of the tension spring 52 forms a buffer structure between adjacent first brackets 1, absorbs the impact of processing vibration, reduces shaking, and at the same time adapts to different spacing requirements through its stretchable characteristics, improves assembly flexibility, and enhances the overall structural stability.
[0050] The modular fabrication process for the photovoltaic vacuum pump bracket is as follows:
[0051] The bottoms of the four first brackets 1 are connected to the support base 21 via the support assembly 2; the placement groove 211 of the support base 21 accommodates the bottom of the first bracket 1, the first insert 101 at the bottom of the first bracket 1 is inserted into the insertion hole of the support base 21, and at the same time the second insert 25 is inserted into the placement groove 211 and the sliding groove 212; when the second insert 25 is inserted, the two clamping blocks 23 in the mounting base 22 of the support base 21 move in a centered manner under the elastic action of the first spring 24, automatically locking the second insert 25, thus completing the stable installation of the first bracket 1;
[0052] The height of the top plate 3 is adjusted by the height adjustment component 4; the second bracket 41 slides inside the first bracket 1. When the target height is reached, the connecting pin 42 is inserted into the corresponding threaded hole 411 on the first bracket 1, and the threaded tube 43 at one end of the connecting pin 42 is rotated to make it threadedly connected and fixed with the threaded hole 411; at this time, the outer diameter of the connecting pin 42 matches the inner diameter of the arched groove 412 at the bottom of the second bracket 41 to form a support structure; at the same time, the insertion post 442 slidably disposed on the second bracket 41 is inserted into the insertion hole 441 of the first bracket 1 under the elastic action of the second spring 443 to achieve secondary fixation;
[0053] A clamping device 32 is installed in the insertion slot 31 of the top plate 3 to fix the photovoltaic vacuum pump part 11 on the top plate 3; a rotating table 34 is movably arranged in the annular groove 33 opened on the top plate 3. When the clamping device 32 releases the clamping of the photovoltaic vacuum pump part 11, the rotating table 34 can drive the photovoltaic vacuum pump part 11 to rotate.
[0054] A tension spring 52 is connected to the side of the adjacent first bracket 1 via a mounting bracket 51. The tension spring 52 pulls from the mounting bracket 51 of one of the first brackets 1 to the mounting bracket 51 of the opposite first bracket 1, forming an elastic connection structure to provide buffer force for the bracket and enhance overall stability. The entire process achieves stable placement, height adjustment and rotation operation of the photovoltaic vacuum pump part 11 through the synergistic effect of modular components, meeting processing requirements.
[0055] Although embodiments of the present invention have been shown and described, these specific embodiments are merely explanations of the present invention and are not intended to limit the invention. The specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions, and variations to the embodiments as needed without departing from the principles and spirit of the present invention, provided that such modifications, substitutions, and variations are within the scope of the claims of the present invention and are protected by patent law.
Claims
1. A modular processing bracket for a photovoltaic vacuum pump, used to place photovoltaic vacuum pump parts (11), comprising at least four first brackets (1), characterized in that: The first bracket (1) is provided with a top plate (3), and each of the first brackets (1) is provided with a support component (2) to improve the stability of the first bracket (1). The top plate (3) is provided with a plug-in groove (31), and a clamping device (32) for fixing the photovoltaic vacuum pump parts (11) is provided in the plug-in groove (31). The support assembly (2) includes a support base (21), on which a placement groove (211) is provided, and the bottom end of the first bracket (1) is movably connected to the interior of the placement groove (211); The first support (1) is provided with a height adjustment component (4) for adjusting the height of the top plate (3), and the height adjustment component (4) includes a second support (41) slidably disposed in the first support (1). When the second support (41) slides inside the first support (1), the height of the top plate (3) changes accordingly.
2. The modular processing bracket for a photovoltaic vacuum pump according to claim 1, characterized in that: The support assembly (2) includes a slide groove (212) formed in the support base (21), and a second insert (25) is fixed to the bottom of the first bracket (1). The second insert (25) is inserted into the placement groove (211) and the slide groove (212). The bottom of the first bracket (1) is fixed with a first plug (101), and the support base (21) is provided with a plug hole for the first plug (101) to be plugged in.
3. The modular processing bracket for a photovoltaic vacuum pump according to claim 2, characterized in that: The support base (21) is fixed with a mounting base (22), and two clamping blocks (23) are rotatably arranged in the mounting base (22). When the second insert (25) is inserted into the placement slot (211), the two clamps (23) move in the center of the mounting base (22) to lock the second insert (25); The support assembly (2) also includes a first spring (24), the two ends of which are fixedly connected to the clamp (23) and the mounting base (22), respectively.
4. The modular processing bracket for a photovoltaic vacuum pump according to claim 1, characterized in that: The height adjustment component (4) includes a plurality of threaded holes (411) opened on the first bracket (1), a connecting pin (42) is inserted into the threaded hole (411), and a threaded tube (43) is opened at one end of the connecting pin (42). When the connecting pin (42) is inserted into the threaded hole (411), the threaded tube (43) is rotated, and the threaded tube (43) and the threaded hole (411) are connected by threads. The bottom of the second bracket (41) is provided with an arched groove (412), and the outer diameter of the connecting pin (42) is the same as the inner diameter of the arched groove (412) to support the second bracket (41).
5. The modular processing bracket for a photovoltaic vacuum pump according to claim 1, characterized in that: The first bracket (1) is also provided with a plurality of plug holes (441), and the second bracket (41) is slidably provided with a plug post (442), and a second spring (443) is provided between the plug post (442) and the second bracket (41). The plug post (442) is located above the arched groove (412); When the plug (442) is opposite to the plug hole (441), the second spring (443) returns to its original length, and the plug (442) and the plug hole (441) are in a plug-in installation state.
6. The modular processing bracket for a photovoltaic vacuum pump according to claim 1, characterized in that: Each first bracket (1) is provided with a mounting bracket (51) on its side, and a tension spring (52) is provided in the mounting bracket (51). The tension spring (52) can be pulled from the mounting bracket (51) on one of the first brackets (1) to the mounting bracket (51) on the opposite first bracket (1) to connect the two first brackets (1) and provide a buffering force.
7. The modular processing bracket for a photovoltaic vacuum pump according to claim 1, characterized in that: An annular groove (33) is provided on the top plate (3), and a rotating platform (34) is movably arranged in the annular groove (33). When the clamping device (32) releases the photovoltaic vacuum pump component (11) and the rotating table (34) rotates, the placed photovoltaic vacuum pump component (11) rotates with the rotation of the rotating table (34).