Mattress processing rotary table

Abstract

The utility model relates to bed -mat processing technical field discloses a kind of bed -mat processing rotary table, including base, driving mechanism and rotating platform;The base includes fixed part, for the entire rotating platform is fixed in workplace;The driving mechanism is set on the base;The rotating platform is connected with the base by slewing bearing structure, and can be horizontally rotated relative to the base under the driving of the driving mechanism;Bed -mat mounting rack for fixing bed -mat is provided on the rotating platform. The rotating platform flexibly rotates under the driving of driving mechanism, greatly improves the flexibility and convenience when bed -mat processing. Operating personnel need not frequently change working posture, and can easily realize the processing operation of bed -mat multiple angle, effectively reduces the operation difficulty and fatigue, improves production efficiency.

Description

Technical Field

[0001] This utility model relates to the field of mattress processing technology, specifically a mattress processing rotary table. Background Technology

[0002] In traditional mattress manufacturing, existing processing tables typically employ a fixed design, meaning the mattress is positioned at a fixed angle and location during processing. While simple, this design has several significant drawbacks. Because mattress processing requires multi-angle operations, a fixed processing table cannot flexibly adjust the mattress's angle and posture, forcing operators to frequently change their working postures, increasing operational difficulty and fatigue, and consequently impacting production efficiency. Furthermore, since a fixed processing table cannot rotate freely, the mattress may be affected by external forces during processing, leading to inconsistent processing accuracy and ultimately affecting the quality of the final product.

[0003] To improve the flexibility and quality of mattress processing, traditional rotary processing tables mostly use complex mechanical transmission systems to rotate mattresses. However, these systems are generally complex in structure, expensive, difficult to maintain, and cannot meet the demand for precise control in mattress processing.

[0004] Therefore, based on the above-mentioned technical problems, it is necessary for those skilled in the art to develop a mattress processing rotary table. Utility Model Content

[0005] The purpose of this invention is to provide a mattress processing rotary table to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A technical solution for a mattress processing rotary table includes a base, a drive mechanism, and a rotating platform;

[0008] The base includes a fixing part for fixing the entire rotary table to the workplace;

[0009] The drive mechanism is mounted on the base;

[0010] The rotating platform is connected to the base via a slewing bearing structure and can rotate horizontally relative to the base under the drive of the drive mechanism.

[0011] The rotating platform is equipped with a mattress mounting bracket for securing the mattress.

[0012] As a preferred technical solution, the drive mechanism includes a motor, a driving gear, and a driven gear ring;

[0013] The motor is fixedly mounted on the base;

[0014] The drive gear is mounted on the output shaft of the motor;

[0015] The driven gear ring is fixedly installed at the bottom of the rotating platform and meshes with the driving gear.

[0016] As a preferred technical solution, the slewing bearing structure includes a ring sleeve, which is fixed to the machine base, and the rotating platform is connected to the ring sleeve through a bearing or a slide rail.

[0017] As a preferred technical solution, the driven gear ring is provided with multiple platform mounting holes for mounting the mattress mounting bracket or other tooling fixtures using fasteners.

[0018] As a preferred technical solution, the base is provided with side baffles around its perimeter, and the side baffles are connected by screws.

[0019] As a preferred technical solution, the mattress mounting brackets are multiple and can be adjusted and mounted on the rotating platform to accommodate mattresses of different sizes.

[0020] Compared with the prior art, the beneficial effects of this utility model are:

[0021] This invention relates to a rotating table for mattress processing. The rotating platform can rotate flexibly under the drive mechanism, greatly improving the flexibility and convenience of mattress processing. Operators can easily perform multi-angle processing operations on mattresses without frequently changing their working posture, effectively reducing operational difficulty and fatigue, and improving production efficiency.

[0022] Because the mattress can rotate freely and precisely on the rotating platform, it avoids the situation where the mattress is affected by external forces due to the fixed processing table not being able to rotate freely, making the processing accuracy more stable and ensuring the quality of the final product.

[0023] Meanwhile, this mattress processing rotary table eliminates the complex mechanical transmission system of traditional rotary processing tables, resulting in a simpler structure that not only reduces costs but also simplifies maintenance. Furthermore, through the coordination of a motor, drive gear, and driven gear ring, it can meet the precise control requirements in mattress processing, providing the mattress manufacturing industry with an efficient, practical, and economical solution. Attached Figure Description

[0024] Figure 1 A schematic diagram of the overall structure of a mattress processing rotary table;

[0025] Figure 2 A three-dimensional structural diagram of a mattress processing rotary table;

[0026] Figure 3 This is a schematic diagram of the internal structure of a mattress processing rotary table.

[0027] In the attached drawings, the following are the reference numerals: 11, base; 12, fixing part; 13, side baffle; 14, fixing part screw; 21, motor; 22, drive gear; 23, driven gear ring; 24, platform mounting hole; 25, ring sleeve; 26, rotating platform; 27, mattress mounting bracket. Detailed Implementation

[0028] The features and exemplary embodiments of various aspects of this utility model will now be described in detail. To make the objectives, technical solutions, and advantages of this utility model clearer, the following description, in conjunction with the accompanying drawings and specific embodiments, will provide a further detailed description. For those skilled in the art, this utility model can be implemented without some of these specific details. The following description of the embodiments is merely intended to provide a better understanding of this utility model by illustrating examples.

[0029] like Figure 1 , Figure 2 and Figure 3 As shown, this utility model provides a technical solution for a mattress processing rotary table, which consists of three main parts: a base 11, a drive mechanism, and a rotating platform 26.

[0030] The base 11 serves as the fundamental support for the entire rotary table. It includes a fixing part 12, which securely fixes the rotary table to the work area, ensuring that it does not shift during processing and providing a stable platform for subsequent operations. Side baffles 13 are provided around the base 11, connected to it via fixing screws 14. The side baffles 13 help prevent debris from splashing during processing and also provide some protection to the internal structure of the base 11.

[0031] The drive mechanism is mounted on the base 11, and its main function is to provide power for the rotation of the rotating platform 26. In this embodiment, the drive mechanism includes a motor 21, a driving gear 22, and a driven gear ring 23. The motor 21 is fixedly mounted on the base 11 and serves as a power source, converting electrical energy into mechanical energy to provide initial power for rotation. The driving gear 22 is mounted on the output shaft of the motor 21. When the motor 21 operates, its output shaft drives the driving gear 22 to rotate. The driven gear ring 23 is fixedly mounted on the bottom of the rotating platform 26 and meshes with the driving gear 22. Thus, when the driving gear 22 rotates, the meshing transmission between the gears drives the driven gear ring 23 to rotate, thereby realizing the rotation of the rotating platform 26.

[0032] The rotating platform 26 is connected to the base 11 via a slewing bearing structure and can rotate horizontally relative to the base 11 under the drive of the drive mechanism. The slewing bearing structure includes a ring 25, which is fixed to the base 11. The rotating platform 26 is connected to the ring 25 via bearings or slides. This connection method ensures that the rotating platform 26 can rotate flexibly relative to the base 11 while also providing a certain degree of support and stability.

[0033] The rotary platform 26 is equipped with multiple mattress mounting brackets 27 for securing mattresses. These brackets are adjustable and can be mounted on the rotary platform 26. This adjustable design can accommodate mattresses of different sizes, improving the versatility of the rotary table. The driven gear ring 23 has multiple platform mounting holes 24. These holes are used to mount the mattress mounting brackets 27 or other tooling fixtures using fasteners, allowing for flexible configuration according to actual processing needs.

[0034] In actual use, the base 11 is first fixed to the workplace using the fixing part 12 to ensure its stability. Then, the motor 21, drive gear 22, and other drive mechanism components are installed on the base 11, and the driven gear ring 23 is installed at the bottom of the rotating platform 26. The rotating platform 26 is then connected to the base 11 via the slewing bearing structure. Next, according to the size of the mattress, the position of the mattress mounting bracket 27 on the rotating platform 26 is adjusted, and the mattress mounting bracket 27 is fixed in place using fasteners through the platform mounting holes 24. Finally, the motor 21 is started, driving the drive gear 22 to rotate. The drive gear 22, through meshing with the driven gear ring 23, causes the rotating platform 26 to rotate horizontally relative to the base 11 under the action of the slewing bearing structure, thereby enabling multi-angle processing of the mattress.

[0035] The working principle and usage process of this utility model: After assembling the various components of this solution in sequence, work according to the above implementation methods according to actual needs to complete all working steps.

[0036] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

[0037] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0038] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0039] The embodiments described above are not exhaustive, nor do they limit the invention to specific implementations. Clearly, many modifications and variations can be made based on the above description. These embodiments are selected and specifically described in this specification to better explain the principles and practical applications of the invention, enabling those skilled in the art to effectively utilize the invention and its modifications. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the invention should be included within the protection scope of the invention.

Claims

1. A mattress processing rotary table, characterized in that, Includes a base (11), a drive mechanism, and a rotating platform (26); The base (11) includes a fixing part (12) for fixing the entire rotary table to the workplace; The drive mechanism is mounted on the base (11); The rotating platform (26) is connected to the base (11) via a slewing bearing structure and can rotate horizontally relative to the base (11) under the drive of the driving mechanism; The rotating platform (26) is provided with a mattress mounting bracket (27) for fixing the mattress.

2. The mattress processing rotary table according to claim 1, characterized in that: The drive mechanism includes a motor (21), a drive gear (22), and a driven gear ring (23). The motor (21) is fixedly mounted on the base (11); The drive gear (22) is mounted on the output shaft of the motor (21); The driven gear ring (23) is fixedly installed at the bottom of the rotating platform (26) and meshes with the driving gear (22).

3. A mattress processing rotary table according to claim 1, characterized in that: The slewing bearing structure includes a ring sleeve (25), which is fixed on the base (11), and the rotating platform (26) is connected to the ring sleeve (25) through a bearing or slide.

4. A mattress processing rotary table according to claim 2, characterized in that: The driven gear ring (23) has multiple platform mounting holes (24) for mounting the mattress mounting bracket (27) using fasteners.

5. A mattress processing rotary table according to claim 1, characterized in that: The base (11) is provided with a side baffle (13) around its perimeter, and the side baffle (13) is connected by screws.

6. A mattress processing rotary table according to claim 1, characterized in that: Multiple mattress mounting brackets (27) are adjustablely mounted on the rotating platform (26) to accommodate mattresses of different sizes.

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