Membrane cutting device

CN224826729UActive Publication Date: 2026-10-09FUYAO GLASS (FUJIAN) CO LTD
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Patent Information

Application Number
CN202522449014.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-19
Publication Date
2026-10-09
Estimated Expiration
2035-11-19

AI Technical Summary

Technical Problem

在使用时需要将膜片卷材切割成所需大小,然而在相关技术中通过一人牵引膜片另外一人进行切割的方式进行作业,使得切割效率较低,且人工成本较高,存在安全隐患

Benefits of technology

[0014]上述方案中,通过设置支架主体及至少两支撑机构,每一支撑机构均能够起到支撑放膜辊的作用,借助人工或自动化机械手段(比如机械手或转送机器人等)可将多个放膜辊上的膜片均牵引至放置架,并通过压紧杆将放置架上的膜片压紧,最后通过切割机构进行切割,可实现多个膜片的同时切割,提高膜片切割效率,且可兼容对不同规格的膜片进行切割,适用范围较广,压紧杆可有效避免在切割过程中,膜片发生位移,进而避免在切割过程中膜片发生蠕变,且本申请可仅单人操作即可实现对膜片的切割,减低了人工成本及安全隐患。

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Abstract

The utility model relates to a diaphragm cutting device, including support main part, compression rod and cutting mechanism, support main part includes first support and placing rack, is provided with at least two support mechanism on first support, is rotatably provided with film roll on every support mechanism, the diaphragm on film roll can be placed in the placing rack, the compression rod can move along the direction close or far away from the placing rack, the cutting mechanism can move along the placing rack extension direction, is used for cutting the diaphragm on the placing rack, the staff can draw the diaphragm on multiple film rolls to the placing rack, and the diaphragm on the placing rack is pressed tightly through the compression rod, finally carries out cutting through the cutting mechanism, can realize the cutting of multiple diaphragms simultaneously, improves diaphragm cutting efficiency, and can be compatible to different specifications diaphragm cutting, the compression rod can effectively avoid in the cutting process, diaphragm displacement, and the application can realize the cutting of diaphragm only single person operation, reduces the artificial cost and the security hidden danger.
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Description

Technical Field

[0001] This utility model relates to the field of diaphragm cutting, and in particular to a diaphragm cutting device. Background Technology

[0002] Laminated glass is a glass product made of two or more layers of glass bonded together with one or more layers of transparent adhesive material. The transparent adhesive material in laminated glass is primarily a PVB film. During use, the film roll needs to be cut to the required size. However, current techniques involve one person pulling the film while another cuts it, resulting in low cutting efficiency, high labor costs, and safety hazards. Utility Model Content

[0003] Therefore, it is necessary to provide a diaphragm cutting device that improves diaphragm cutting efficiency and reduces labor costs and safety hazards.

[0004] A diaphragm cutting device, comprising: The support body includes a first support and a placement frame disposed on the first support. The first support is provided with at least two support mechanisms, and each support mechanism is rotatably provided with a film feeding roller. The film on the film feeding roller can be placed on the placement frame. A clamping rod, which is movable in a direction toward or away from the placement frame, is used to clamp the diaphragm on the placement frame; A cutting mechanism, which is movable along the extension direction of the placement frame, is used to cut the diaphragm on the placement frame.

[0005] In one embodiment, the support body further includes a second support arranged parallel to the placement frame, the cutting mechanism is slidably connected to the second support, and the placement frame and the second support are arranged perpendicular to the first support; And / or, the film-dispensing roller is arranged parallel to the placement frame.

[0006] In one embodiment, the cutting mechanism includes a cutting base and a cutting blade, the cutting base being slidably connected to the second support, and the cutting blade being used to cut the membrane on the placement rack.

[0007] In one embodiment, a cutting groove is provided through the placement rack, and the cutting groove is provided along the extending direction of the placement rack; the cutting blade passes through the cutting groove.

[0008] In one embodiment, the bracket body further includes a mounting plate disposed on the first bracket, the placement rack and the second bracket are both disposed on the mounting plate, the clamping rod is movably disposed on the mounting plate, and the mounting plate is perpendicular to the placement rack and the first bracket.

[0009] In one embodiment, the mounting plate has a guide groove, the clamping rod is slidably disposed in the guide groove, and the clamping rod is slidable along the extension direction of the guide groove.

[0010] In one embodiment, the guide groove includes a vertical groove and a horizontal groove communicating with the vertical groove, wherein the extending direction of the vertical groove is perpendicular to the extending direction of the horizontal groove.

[0011] In one embodiment, the diaphragm cutting device further includes a first drive assembly for driving the clamping rod to move in a direction toward or away from the placement frame; And / or, the diaphragm cutting device further includes a second drive assembly for driving the cutting mechanism to move along the extension direction of the placement frame.

[0012] In one embodiment, the first support includes two supports, which are spaced apart. The support mechanism includes a first support member and a second support member respectively disposed on the two first supports. The two ends of the film feeding roller are rotatably disposed on the first support member and the second support member respectively.

[0013] In one embodiment, the support mechanism is height-adjustable in the extension direction of the first support.

[0014] In the above solution, by setting up a support body and at least two support mechanisms, each support mechanism can support the film feeding rollers. With the help of manual or automated mechanical means (such as robotic arms or transfer robots), the films on multiple film feeding rollers can be pulled to the placement frame, and the films on the placement frame are pressed together by a clamping rod. Finally, the films are cut by a cutting mechanism, which can realize the simultaneous cutting of multiple films, improve the film cutting efficiency, and is compatible with cutting films of different specifications, with a wide range of applications. The clamping rod can effectively prevent the film from shifting during the cutting process, thereby preventing the film from creeping during the cutting process. Moreover, this application can achieve film cutting by a single person, reducing labor costs and safety hazards. Attached Figure Description

[0015] The accompanying drawings, which form part of this application, are used to provide a further understanding of this application. The illustrative embodiments of this application and their descriptions are used to explain this application and do not constitute an undue limitation of this application.

[0016] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the structure of a diaphragm cutting device according to an embodiment of this application.

[0018] Figure 2 This is a partial structural schematic diagram of a diaphragm cutting device according to an embodiment of this application.

[0019] Figure 3 for Figure 1 Enlarged view of point A in the middle.

[0020] Figure 4 for Figure 2 Enlarged view of section B in the middle.

[0021] Explanation of reference numerals in the attached figures 10. Film cutting device; 100. Support body; 110. First support; 120. Placement rack; 130. Second support; 140. Mounting plate; 150. Guide groove; 151. Vertical groove; 152. Horizontal groove; 160. Support base; 200. Pressing rod; 300. Cutting mechanism; 310. Cutting base; 320. Cutting disc; 400. Film feeding roller; 500. First support member; 510. Mounting seat; 520. Support roller; 600. Second support member; 700. Caster wheel. Detailed Implementation

[0022] To make the above-mentioned objectives, features, and advantages of this application more apparent and understandable, the specific embodiments of this application are described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a thorough understanding of this application. However, this application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of this application. Therefore, this application is not limited to the specific embodiments disclosed below.

[0023] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this application.

[0024] In this application, unless otherwise expressly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a connection that allows communication between them; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly specified. Furthermore, the terms "same," "equal," or "parallel" used below are all allowed to have certain tolerances.

[0025] It should be noted that the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first," "second," etc., may explicitly or implicitly include at least one of those features.

[0026] Please see Figure 1 , Figure 2 , Figure 3 and Figure 4 The embodiments of this application relate to a diaphragm cutting device 10, including a support body 100, a pressing rod 200 and a cutting mechanism 300, wherein the support mechanism, the pressing rod 200 and the cutting mechanism 300 are all disposed on the support body 100.

[0027] The support body 100 includes a first support 110 and a placement rack 120 disposed on the first support 110. At least two support mechanisms are provided on the first support 110, and a film-feeding roller 400 is rotatably disposed on each support mechanism. The film on the film-feeding roller 400 can be placed on the placement rack 120. Specifically, in this embodiment, the number of support mechanisms is two, that is, the number of film-feeding rollers 400 and film sheets is two. In other embodiments, the number of support mechanisms can be three, four, or five, with the number of film-feeding rollers 400 and film sheets corresponding to the number of support mechanisms.

[0028] The clamping rod 200 is movable in a direction close to or away from the placement rack 120 to clamp the diaphragm on the placement rack 120. The cutting mechanism 300 is movable in the extending direction of the placement rack 120 to cut the diaphragm on the placement rack 120.

[0029] By setting up a support body 100 and at least two support mechanisms, each support mechanism can support the film-laying rollers 400. With manual or automated mechanical means (such as robotic arms or transfer robots), the films on multiple film-laying rollers 400 can be pulled to the placement rack 120, and the films on the placement rack 120 are pressed together by a clamping rod 200. Finally, the film is cut by the cutting mechanism 300. This allows for simultaneous cutting of multiple films, improving film cutting efficiency and enabling the cutting of films of different specifications, thus having a wide range of applications. The clamping rod 200 effectively prevents film displacement during cutting, thereby preventing film creep. Furthermore, this application allows for film cutting by a single operator, reducing labor costs and safety hazards. For example, the film cutting efficiency is increased by 60% compared to related technologies.

[0030] Please see Figure 1 , Figure 2 , Figure 3 and Figure 4 According to some embodiments of this application, optionally, the support body 100 further includes a second support 130 arranged parallel to the placement frame 120, the cutting mechanism 300 being slidably connected to the second support 130, and the placement frame 120 and the second support 130 being arranged perpendicular to the first support 110. For example, the first support 110 extends along the Z direction, and the placement frame 120 and the second support 130 extend along the X direction. The film feeding roller 400 is arranged parallel to the placement frame 120.

[0031] The cutting mechanism 300 includes a cutting base 310 and a cutting blade 320. The cutting base 310 is slidably connected to the second support 130, and the cutting blade 320 is used to cut the film on the holder 120. For example, the second support 130 is also provided with a sliding groove, which is provided along the extending direction of the second support 130, and the cutting base 310 is provided with a slider, which is slidably connected to the sliding groove.

[0032] Please see Figure 1 , Figure 2 , Figure 3 and Figure 4 According to some embodiments of this application, optionally, a cutting groove is provided through the placement frame 120, and the cutting groove is arranged along the extending direction of the placement frame 120. The cutting blade 320 passes through the cutting groove. By pushing the cutting base 310 to move along the extending direction of the second bracket 130, the cutting blade 320 can be driven to cut the film.

[0033] Please see Figure 1 , Figure 2 , Figure 3 and Figure 4According to some embodiments of this application, optionally, the bracket body 100 further includes a mounting plate 140 disposed on the first bracket 110, the placement rack 120 and the second bracket 130 are both disposed on the mounting plate 140, and the clamping rod 200 is movably disposed on the mounting plate 140. The mounting plate 140 is perpendicular to the placement rack 120 and the first bracket 110. Specifically, the mounting plate 140 extends along the Y direction. In this embodiment, there are two mounting plates 140, which are spaced apart on the first bracket 110. The placement rack 120, the second bracket 130 and the clamping rod 200 are all located between the two mounting plates 140.

[0034] Specifically, a guide groove 150 is provided on the mounting plate 140, and the clamping rod 200 is slidably disposed within the guide groove 150, and the clamping rod 200 can slide along the extension direction of the guide groove 150. More specifically, the guide groove 150 includes a vertical groove 151 and a horizontal groove 152 communicating with the vertical groove 151, and the extension direction of the vertical groove 151 is perpendicular to the extension direction of the horizontal groove 152. The placement bracket 120 is disposed in the extension direction of the vertical groove 151.

[0035] When the clamping rod 200 needs to press the diaphragm, it is moved from the horizontal slot 152 to the vertical slot 151 and pressed down on the diaphragm on the placement rack 120. After cutting, the clamping rod 200 can be moved from the vertical slot 151 to the horizontal slot 152 so that it does not interfere with placing the diaphragm on the placement rack 120.

[0036] Please see Figure 1 , Figure 2 , Figure 3 and Figure 4 According to some embodiments of this application, optionally, the diaphragm cutting device 10 further includes a first driving assembly, a second driving assembly, and a control module. The first driving assembly is used to drive the clamping rod 200 to move in a direction close to or away from the placement frame 120. The second driving assembly is used to drive the cutting mechanism 300 to move in the extending direction of the placement frame 120. The control module is connected to the first driving assembly and the second driving assembly. The control module is used to realize automated control. It should be noted that the first driving assembly and the second driving assembly can be cylinder assemblies or lead screw drive assemblies.

[0037] For example, the operator pulls the membrane to the placement rack 120, controls the first drive component to operate through the control module, drives the clamping rod 200 to move in the direction close to the placement rack 120, and then controls the second drive component to operate, drives the cutting mechanism 300 to move in the extension direction of the placement rack 120 to cut the membrane.

[0038] Please see Figure 1 , Figure 2 , Figure 3and Figure 4 According to some embodiments of this application, optionally, the support mechanism is height-adjustable in the extension direction of the first bracket 110.

[0039] By setting the support mechanism to be height-adjustable in the extension direction of the first bracket 110, the position of the support mechanism relative to the first bracket 110 can be adjusted according to the size of the film feeding roller 400, thereby improving applicability.

[0040] Please see Figure 1 , Figure 2 , Figure 3 and Figure 4 According to some embodiments of this application, optionally, the first support 110 includes two members, and the two first supports 110 are arranged at intervals. The support mechanism includes a first support member 500 and a second support member 600 respectively disposed on the two first supports 110, and the two ends of the film feeding roller 400 are respectively rotatably disposed on the first support member 500 and the second support member 600. Specifically, two mounting plates 140 are respectively disposed on the first vertical rod and the second vertical rod.

[0041] Both the first support member 500 and the second support member 600 include a mounting base 510 and two support rollers 520 movably disposed on the mounting base 510. The end of the film-feeding roller 400 is placed on the two support rollers 520. In this embodiment, the mounting base 510 is fixedly disposed. In other embodiments, the mounting base 510 is slidably disposed on the first bracket 110 and positioned by a limiting member to fix the position of the mounting base 510 relative to the first bracket 110.

[0042] Please see Figure 1 , Figure 2 , Figure 3 and Figure 4 According to some embodiments of this application, optionally, the bracket body 100 also includes a bracket base 160, the first bracket 110 is disposed on the bracket base 160, and the bracket base 160 is provided with casters 700 for easy handling.

[0043] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0044] The embodiments described above are merely illustrative of several implementation methods of this application, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the patent application. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this application, and these all fall within the protection scope of this application. Therefore, the protection scope of this patent application should be determined by the appended claims.

Claims

1. A diaphragm cutting device, characterized in that, include: The support body includes a first support and a placement frame disposed on the first support. The first support is provided with at least two support mechanisms, and each support mechanism is rotatably provided with a film feeding roller. The film on the film feeding roller can be placed on the placement frame. A clamping rod, which is movable in a direction toward or away from the placement frame, is used to clamp the diaphragm on the placement frame; A cutting mechanism, which is movable along the extension direction of the placement frame, is used to cut the diaphragm on the placement frame.

2. The diaphragm cutting apparatus according to claim 1, characterized in that, The main body of the support also includes a second support arranged parallel to the placement frame, the cutting mechanism is slidably connected to the second support, and the placement frame and the second support are arranged perpendicular to the first support; And / or, the film-dispensing roller is arranged parallel to the placement frame.

3. The diaphragm cutting apparatus according to claim 2, characterized in that, The cutting mechanism includes a cutting base and a cutting blade. The cutting base is slidably connected to the second support, and the cutting blade is used to cut the membrane on the placement rack.

4. The diaphragm cutting apparatus according to claim 3, characterized in that, A cutting groove is provided through the placement rack, and the cutting groove is provided along the extension direction of the placement rack; the cutting blade passes through the cutting groove.

5. The diaphragm cutting apparatus according to claim 2, characterized in that, The main body of the bracket also includes a mounting plate disposed on the first bracket. The placement rack and the second bracket are both disposed on the mounting plate. The clamping rod is movably disposed on the mounting plate. The mounting plate, the placement rack, and the first bracket are all perpendicular to each other.

6. The diaphragm cutting apparatus according to claim 5, characterized in that, The mounting plate has a guide groove, and the clamping rod is slidably disposed in the guide groove, and the clamping rod can slide along the extension direction of the guide groove.

7. The diaphragm cutting apparatus according to claim 6, characterized in that, The guide groove includes a vertical groove and a horizontal groove connected to the vertical groove, wherein the extension direction of the vertical groove is perpendicular to the extension direction of the horizontal groove.

8. The diaphragm cutting apparatus according to claim 1, characterized in that, The diaphragm cutting device further includes a first driving component, which is used to drive the clamping rod to move in a direction close to or away from the placement frame; And / or, the diaphragm cutting device further includes a second drive assembly for driving the cutting mechanism to move along the extension direction of the placement frame.

9. The diaphragm cutting apparatus according to claim 1, characterized in that, The first support includes two supports, which are spaced apart. The support mechanism includes a first support member and a second support member respectively disposed on the two first supports. The two ends of the film feeding roller are respectively rotatably disposed on the first support member and the second support member.

10. The diaphragm cutting apparatus according to claim 1, characterized in that, The height of the support mechanism is adjustable in the extension direction of the first bracket.