Automatic cutting device for blades of glass steel demister
Patent Information
- Application Number
- CN202522254848.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-24
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-10-24
AI Technical Summary
[0003]叶片是玻璃钢除雾器的核心构件,需要对其加工切割,叶片切割加工需要对预成型的玻璃钢板材进行划线定位,确保切割线平直,其次选用金刚石锯片等专用工具,目前切割设备在作业时,需人工或简易机械将单个叶片固定在切割工作台的夹具上,调整定位后启动切割组件完成切割,切割结束后需停机取下成品,再重新固定下一个叶片,但是这种切割方式,单次仅能处理单个叶片,切割间隔依赖人工或机械的装卸效率,难以实现连续化作业,导致生产效率低下,因此为解决以上问题,我们提供了一种玻璃钢除雾器的叶片自动切割装置
1、该玻璃钢除雾器的叶片自动切割装置,通过两个限位罩直接与叶片表面的接触,能够提前限定叶片位置,避免传统放料后反复调整的麻烦,在推送阶段时,利用第二电机带动驱动轴、传动盘联动,并会通过传动板、连接块驱动滑动支板沿滑孔往复滑动,能够使送料推板连续推送叶片,无需人工单个固定,便于对其连续加工切割处理。
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Figure CN224826755U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of manganese-zinc ferrite blade technology, and more particularly to an automatic blade cutting device for a fiberglass demister. Background Technology
[0002] Fiberglass demisters are high-efficiency gas-liquid separation devices made of fiberglass reinforced plastic (FRP). They are widely used in wet desulfurization, chemical, and metallurgical industries. Their core function is to capture mist droplets and liquid droplets entrained in the airflow, reducing the moisture content of emissions, protecting downstream equipment, and minimizing environmental pollution. They combine the advantages of FRP, such as corrosion resistance, lightweight, and high strength, and can adapt to various acid and alkaline conditions.
[0003] Blades are the core component of FRP demisters and require processing and cutting. Blade cutting requires marking and positioning the pre-formed FRP sheet to ensure the cutting line is straight. Specialized tools such as diamond saw blades are then used. Currently, during operation, individual blades are manually or mechanically fixed onto the clamps of the cutting table. After positioning, the cutting assembly is started to complete the cutting. After cutting, the machine must be stopped, the finished product removed, and the next blade re-fixed. However, this cutting method can only process one blade at a time, and the cutting interval depends on the loading and unloading efficiency of manual or mechanical methods, making continuous operation difficult and resulting in low production efficiency. Therefore, to solve these problems, we provide an automatic blade cutting device for FRP demisters. Utility Model Content
[0004] The purpose of this invention is to provide an automatic blade cutting device for a fiberglass demister, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: An automatic blade cutting device for a fiberglass demister includes a cutting table. A fixed support plate is fixedly installed on the upper surface of the cutting table. A first motor is fixedly installed on one side of the fixed support plate. A drive rod is fixedly installed at the output end of the first motor. A cutting blade is fixedly installed at one end of the drive rod. Two limit covers are fixedly installed on the upper surface of the cutting table. A conveying mechanism is fixedly installed on the upper surface of the cutting table. A second motor is fixedly installed on the bottom surface of the cutting table. A drive shaft is fixedly installed at the output end of the second motor. A transmission disc is fixedly installed at the bottom end of the drive shaft. A transmission plate is connected to the bottom surface of the transmission disc via a pin. A connecting block is hinged to one side of the transmission plate via a pin. A sliding support plate is fixedly connected to the upper surface of the connecting block. A feeding pusher plate is fixedly connected to one side of the sliding support plate.
[0006] Preferably, the upper surface of the cutting table is provided with a blade placement area, which is located between two limiting covers.
[0007] Preferably, a reinforcing plate is fixedly installed on the bottom surface of the cutting table, and a first bearing is fixedly embedded on the bottom surface of the reinforcing plate. The outer surface of the drive shaft is fixedly connected to the inner ring of the first bearing.
[0008] Preferably, the conveying mechanism includes a support frame fixedly installed on the upper surface of the cutting table, a third motor fixedly installed on one side of the support frame, a drive roller fixedly installed at the output end of the third motor, a silicone anti-slip layer sleeved on the outer surface of the drive roller, and two second bearings fixedly embedded in the inner wall of the support frame, with the inner rings of the two second bearings fixedly connected to the outer surfaces of both ends of the drive roller.
[0009] Preferably, two limiting slides are fixedly installed on the bottom surface of the cutting table, and the inner walls of the two limiting slides are slidably connected to limiting slide plates. The side of the two limiting slide plates that are close to each other are fixedly connected to the outer surface of the sliding support plate. A sliding hole is provided on the upper surface of the cutting table, and the outer surface of the sliding support plate is slidably connected to the inner wall of the sliding hole.
[0010] Preferably, a flow guide is fixedly installed on one side of the cutting table, and the flow guide is located on one side of the cutting blade.
[0011] The above-described technical solutions adopted in the embodiments of this application can achieve the following beneficial effects: 1. The automatic blade cutting device of this fiberglass demister directly contacts the blade surface through two limiting covers, which can predetermine the blade position and avoid the trouble of repeated adjustments after traditional feeding. During the pushing stage, the second motor drives the drive shaft and transmission disc to move together, and drives the sliding support plate to slide back and forth along the sliding hole through the transmission plate and connecting block. This allows the feeding pusher to continuously push the blade without the need for manual individual fixing, which facilitates continuous processing and cutting.
[0012] 2. The automatic blade cutting device of this fiberglass demister uses a third motor to drive the rotation of the drive roller, which can continuously feed blades using friction without stopping the machine. During cutting, the first motor drives the cutting blade to work at high speed. The cut product is automatically pushed to the guide shroud by the subsequent blades and can be guided by the guide shroud to fall into the receiving device. There is no manual intervention or machine stoppage throughout the process. Thus, this device reduces labor costs through continuous operation.
[0013] The parts of this device not covered herein are the same as or can be implemented using existing technologies. This utility model has a simple structure and is easy to operate. Attached Figure Description
[0014] Figure 1 This is a three-dimensional structural diagram of the automatic blade cutting device for the fiberglass demister of this utility model, viewed from the front. Figure 2 This is a three-dimensional structural diagram of the automatic blade cutting device for the fiberglass demister of this utility model, viewed from below. Figure 3 This is a sectional view of the cutting table from the side in the automatic blade cutting device of the fiberglass demister of this utility model. Figure 4 This is a side view of the three-dimensional structure of the reinforcing plate in the automatic blade cutting device of the fiberglass demister of this utility model; Figure 5 This is a top view of the transmission disc in the automatic blade cutting device of the fiberglass demister of this utility model; Figure 6 This is a front view of the transmission disc in the automatic blade cutting device of the fiberglass demister of this utility model.
[0015] In the diagram: 1. Cutting table; 2. Limiting cover; 3. Fixed support plate; 4. Drive rod; 5. Cutting blade; 6. Conveying mechanism; 601. Support frame; 602. Third motor; 603. Drive roller; 604. Second bearing; 7. Sliding support plate; 8. Feeding push plate; 9. First motor; 10. Sliding hole; 11. Connecting block; 12. Transmission plate; 13. Transmission disc; 14. Drive shaft; 15. Reinforcing plate; 16. Limiting slide; 17. Limiting slide plate; 18. Second motor; 19. First bearing; 20. Blade placement area; 21. Flow guide. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] Example: Please see Figure 1-6 This utility model provides a technical solution for an automatic blade cutting device for a fiberglass demister: An automatic blade cutting device for a fiberglass demister includes a cutting table 1. A fixed support plate 3 is fixedly installed on the upper surface of the cutting table 1. A first motor 9 is fixedly installed on one side of the fixed support plate 3. A drive rod 4 is fixedly installed at the output end of the first motor 9. A cutting blade 5 is fixedly installed at one end of the drive rod 4. Two limit covers 2 are fixedly installed on the upper surface of the cutting table 1. A conveying mechanism 6 is fixedly installed on the upper surface of the cutting table 1. A second motor 18 is fixedly installed on the bottom surface of the cutting table 1. A drive shaft 14 is fixedly installed at the output end of the second motor 18. A transmission disc 13 is fixedly installed at the bottom end of the drive shaft 14. A transmission plate 12 is connected to the bottom surface of the transmission disc 13 by a pin. A connecting block 11 is hinged to one side of the transmission plate 12 by a pin. A sliding support plate 7 is fixedly connected to the upper surface of the connecting block 11, and a feeding push plate 8 is fixedly connected to one side of the sliding support plate 7. Specifically, the fixed support plate 3 is used to fix the first motor 9 to ensure that the first motor 9 does not deviate during operation. The first motor 9 drives the cutting blade 5 to rotate at high speed through the drive rod 4 at the output end, which can provide cutting power for blade cutting. The second motor 18 is the feeding power source. Its output end drives the drive shaft 14 to rotate. Through the linkage of the transmission disk 13 and the transmission plate 12, the rotational motion is converted into the reciprocating motion of the connecting block 11, which in turn pushes the sliding support plate 7 and the feeding push plate 8 to move, realizing the initial push of the blade to the conveying area. The two limit covers 2 limit the blade placement range in advance to avoid the blade deviating during subsequent push.
[0018] In this embodiment, a blade placement area 20 is provided on the upper surface of the cutting table 1. The blade placement area 20 is located between two limiting covers 2. A reinforcing plate 15 is fixedly installed on the bottom surface of the cutting table 1. A first bearing 19 is fixedly embedded on the bottom surface of the reinforcing plate 15. The outer surface of the drive shaft 14 is fixedly connected to the inner ring of the first bearing 19. A flow guide 21 is fixedly installed on one side of the cutting table 1. The flow guide 21 is located on one side of the cutting blade 5. Specifically, the reinforcing plate 15 provides installation support for the first bearing 19. The inner ring of the first bearing 19 is fixed to the outer surface of the drive shaft 14, which can reduce the frictional resistance when the drive shaft 14 rotates and limit the radial displacement of the drive shaft 14, ensuring the stability of the linkage between the transmission disc 13 and the transmission plate 12. In addition, the flow guide 21 is located on one side of the cutting blade 5 and can receive the finished blades after cutting, guide the finished products to fall into the receiving device in an oriented manner, avoid the finished products from scattering or piling up, and reduce the manual handling cost.
[0019] In this embodiment, the conveying mechanism 6 includes a support frame 601 fixedly mounted on the upper surface of the cutting table 1. A third motor 602 is fixedly mounted on one side of the support frame 601. A drive roller 603 is fixedly mounted on the output end of the third motor 602. A silicone anti-slip layer is sleeved on the outer surface of the drive roller 603. Two second bearings 604 are fixedly embedded in the inner wall of the support frame 601. The inner rings of the two second bearings 604 are fixedly connected to the outer surfaces of both ends of the drive roller 603. Two limiting slides 16 are fixedly mounted on the bottom surface of the cutting table 1. Limiting slide plates 17 are slidably connected to the inner walls of the two limiting slides 16. The sides of the two limiting slide plates 17 that are close to each other are fixedly connected to the outer surface of the sliding support plate 7. A sliding hole 10 is opened on the upper surface of the cutting table 1. The outer surface of the sliding support plate 7 is connected to the sliding hole 10. The inner wall of the 0 is slidably connected; specifically, the support frame 601 can provide installation support for the third motor 602 and the drive roller 603. The output end of the third motor 602 drives the drive roller 603 to rotate. The silicone anti-slip layer on the outer surface of the drive roller 603 can enhance the friction with the blade, prevent the blade from slipping during conveying, and ensure that the blade can be continuously fed to the cutting position. The two second bearings 604 are fixed to both ends of the drive roller 603, which can reduce the rotation resistance of the drive roller 603 and ensure its smooth rotation. The two limiting slides 16 slide with the limiting slide plate 17 on the surface of the sliding support plate 7. Combined with the sliding hole 10 on the upper surface of the cutting table 1 to limit the movement trajectory of the sliding support plate 7, the sliding support plate 7 can be limited to avoid deviation or jamming when the sliding support plate 7 slides back and forth, and ensure the accuracy and stability of the feeding push plate 8 pushing the blade.
[0020] Working principle: First, a set of blades is placed on the upper surface of the cutting table 1, and the two limiting covers 2 are in contact with the surface of the blades to prevent them from shifting after being fed. Then, the second motor 18 drives the drive shaft 14 to rotate, which enables the transmission disk 13 at the bottom of the drive shaft 14 to rotate synchronously. Then, the transmission plate 12 is pulled back and forth by the pin shaft, which in turn drives the connecting block 11 hinged to the transmission plate 12 to move left and right. The sliding support plate 7 above the connecting block 11 will slide back and forth along the sliding hole 10 of the cutting table 1. At the same time, the feeding push plate 8 on one side of the sliding support plate 7 moves back and forth with the sliding support plate 7, which can continuously push the blades to move towards the conveying area, realizing the initial push of batch blades.
[0021] When the blade is pushed to the conveying mechanism 6 by the feeding pusher plate 8, the third motor 602 of the conveying mechanism 6 is started. The third motor 602 drives the drive roller 603 to rotate. Using the friction between the drive roller 603 and the blade, the blade can be continuously fed to the cutting position. Then the first motor 9 drives the drive rod 4 to rotate. The cutting blade 5 at one end of the drive rod 4 rotates at high speed and can cut the blade. The cut product is pushed to the guide shroud 21 on one side of the cutting table 1 by the subsequently conveyed blades, and can be guided by the guide shroud 21 to fall into the receiving device.
[0022] It should also be noted that, in terms of circuit structure, the drive and control circuits of this utility model are common and mature technologies. Those skilled in the art can select appropriate circuit components to build the circuit according to the power requirements and control requirements of the equipment. For the power supply components, common general-purpose power supply equipment on the market can be used, as long as it meets the voltage and current requirements of the equipment. No special design is required. In addition, the electrical components in this application are all common electrical equipment in the prior art. Furthermore, since they need to be connected to an external control system, this application will not elaborate on their models or internal structures.
[0023] The above description is merely an embodiment of this application and is not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principle of this application should be included within the scope of the claims. It is obvious to those skilled in the art that this utility model is not limited to the details of the above exemplary embodiments, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalent elements of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. An automatic blade cutting device for a fiberglass demister, comprising a cutting table (1), a fixed support plate (3) fixedly mounted on the upper surface of the cutting table (1), a first motor (9) fixedly mounted on one side of the fixed support plate (3), a drive rod (4) fixedly mounted on the output end of the first motor (9), and a cutting blade (5) fixedly mounted on one end of the drive rod (4), characterized in that: Two limiting covers (2) are fixedly installed on the upper surface of the cutting table (1). A conveying mechanism (6) is fixedly installed on the upper surface of the cutting table (1). A second motor (18) is fixedly installed on the bottom surface of the cutting table (1). A drive shaft (14) is fixedly installed at the output end of the second motor (18). A transmission disc (13) is fixedly installed at the bottom end of the drive shaft (14). A transmission plate (12) is connected to the bottom surface of the transmission disc (13) by a pin. A connecting block (11) is hinged to one side of the transmission plate (12) by a pin. A sliding support plate (7) is fixedly connected to the upper surface of the connecting block (11). A feeding push plate (8) is fixedly connected to one side of the sliding support plate (7).
2. The automatic blade cutting device for a fiberglass demister according to claim 1, characterized in that: The upper surface of the cutting table (1) is provided with a blade placement area (20), which is located between two limiting covers (2).
3. The automatic blade cutting device for a fiberglass demister according to claim 1, characterized in that: A reinforcing plate (15) is fixedly installed on the bottom surface of the cutting table (1), and a first bearing (19) is fixedly embedded on the bottom surface of the reinforcing plate (15). The outer surface of the drive shaft (14) is fixedly connected to the inner ring of the first bearing (19).
4. The automatic blade cutting device for a fiberglass demister according to claim 1, characterized in that: The conveying mechanism (6) includes a support frame (601) fixedly installed on the upper surface of the cutting table (1), a third motor (602) fixedly installed on one side of the support frame (601), and a drive roller (603) fixedly installed at the output end of the third motor (602).
5. The automatic blade cutting device for a fiberglass demister according to claim 4, characterized in that: The outer surface of the drive roller (603) is covered with a silicone anti-slip layer, and the inner wall of the support frame (601) is fixedly inlaid with two second bearings (604). The inner rings of the two second bearings (604) are fixedly connected to the outer surfaces of both ends of the drive roller (603).
6. The automatic blade cutting device for a fiberglass demister according to claim 1, characterized in that: Two limiting slides (16) are fixedly installed on the bottom surface of the cutting table (1). The inner walls of the two limiting slides (16) are slidably connected to limiting slide plates (17). The side of the two limiting slide plates (17) that are close to each other are fixedly connected to the outer surface of the sliding support plate (7). A sliding hole (10) is opened on the upper surface of the cutting table (1). The outer surface of the sliding support plate (7) is slidably connected to the inner wall of the sliding hole (10).
7. The automatic blade cutting device for a fiberglass demister according to claim 1, characterized in that: A flow guide (21) is fixedly installed on one side of the cutting table (1), and the flow guide (21) is located on one side of the cutting blade (5).