A honeycomb active carbon desulfurizer forming device for removing H2S

CN224826781UActive Publication Date: 2026-10-09CHIBI XINGCHEN CHEM IND CO LTD
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Patent Information

Application Number
CN202522383842.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-11
Publication Date
2026-10-09
Estimated Expiration
2035-11-11

AI Technical Summary

Technical Problem

[0005]为了克服在切割后,切割部件上容易残留活性炭物料,若不及时清理,不仅污染生产环境,还会导致后续切割过程中出现切口不平整、毛刺增多等问题,影响生产质量,同时加剧切割部件磨损,缩短使用寿命的缺点,本实用新型提供一种能够在切割后自动对切割绳进行清理,防止物料残留,保障切口平整,提高生产质量,延长使用寿命的蜂窝状脱H2S用活性炭脱硫剂成型装置

Benefits of technology

[0012]与现有技术相比,本实用新型具有如下优点:1、本实用新型通过切割绳移动对活性炭脱硫剂进行裁切后复位,通过第二气缸带动清洁板移动,再通过第二气缸反向运作带动清洁板移动复位,进而通过清洁板移动对切割绳进行清理,从而能够在切割后自动对切割绳进行清理,防止物料残留,保障切口平整,提高生产质量,延长使用寿命。

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Abstract

The utility model relates to the active carbon desulfurizer forming field, especially a kind of honeycomb active carbon desulfurizer forming device for removing H2S, including connection frame, extruder, mould, first conveyor belt, second conveyor belt and connection support frame etc., extruder is connected in the left upper portion of connection frame, mould is detachably connected in the right side of extruder, first conveyor belt is installed in the middle part of connection frame, second conveyor belt is installed in the right part of connection frame, connection support frame is connected in the middle part of connection frame both sides, the utility model is reset after cutting rope moves to active carbon desulfurizer and cuts, second cylinder drives cleaning plate to move again, and then second cylinder reverse operation drives cleaning plate to move reset, and then cleaning plate moves to cutting rope and is cleaned, to be able to automatically clean cutting rope after cutting, prevent material residue, guarantee cut flat, improve production quality, prolong service life.
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Description

Technical Field

[0001] This utility model relates to the field of activated carbon desulfurizer molding, and in particular to a honeycomb activated carbon desulfurizer molding device for H2S removal. Background Technology

[0002] Honeycomb activated carbon desulfurizer molding refers to the process of processing a mixture containing activated carbon, binder and other functional additives into a block of desulfurizer with a regular honeycomb channel structure through specific processes and equipment. This structure can retain the excellent adsorption performance of activated carbon. In the production process of honeycomb activated carbon desulfurizer, the molded desulfurizer needs to go through a cutting process to obtain products that meet the specified dimensions.

[0003] The existing honeycomb activated carbon desulfurizer molding process typically involves adding the material to an extruder, extruding the material through the extruder, and then extruding it with a die. The material is then conveyed by a conveyor belt to a cutting device for cutting. However, after cutting, activated carbon material is easily left on the cutting parts. If it is not cleaned in time, it will not only pollute the production environment, but also cause problems such as uneven cuts and increased burrs in subsequent cutting processes, affecting production quality. At the same time, it will also accelerate the wear of the cutting parts and shorten their service life.

[0004] Therefore, it is necessary to design a honeycomb-shaped activated carbon desulfurizing agent molding device for H2S removal that can automatically clean the cutting rope after cutting, prevent material residue, ensure a smooth cut, improve production quality, and extend service life. Summary of the Invention

[0005] To overcome the drawbacks of activated carbon material residue on cutting components after cutting, which, if not cleaned in time, not only pollutes the production environment but also leads to uneven cuts, increased burrs, and other problems in subsequent cutting processes, affecting production quality and accelerating wear on cutting components, thus shortening their service life, this utility model provides a honeycomb-shaped activated carbon desulfurizing agent molding device for H2S removal that can automatically clean the cutting rope after cutting, prevent material residue, ensure smooth cuts, improve production quality, and extend service life.

[0006] A molding device for honeycomb activated carbon desulfurizer for H2S removal includes a connecting frame, an extruder, a mold, a first conveyor belt, a second conveyor belt, a connecting support frame, a cutting component, and a cleaning component. The extruder is connected to the upper left part of the connecting frame, and the mold is detachably connected to the right side of the extruder. The first conveyor belt is installed in the middle of the connecting frame, and the second conveyor belt is installed in the right side of the connecting frame. The connecting support frame is connected to both the front and rear sides of the middle part of the connecting frame. The connecting support frame is equipped with a cutting component for cutting the extruded honeycomb activated carbon desulfurizer, and the cutting component is equipped with a cleaning component.

[0007] Furthermore, the mold is honeycomb-shaped.

[0008] Furthermore, the connecting support frame is H-shaped.

[0009] Furthermore, the cutting assembly includes a first cylinder, a fixed frame, a motor, a lead screw, a moving frame, and a cutting rope. The first cylinder is connected to the front connecting support frame, and the first cylinder and the processor are electrically connected through a control module. The fixed frame is connected to the telescopic end of the first cylinder, and the fixed frame is slidably connected to the rear connecting support frame. The motor is connected to the upper rear side of the fixed frame, and the motor and the processor are electrically connected through a control module. The lead screw is connected to the output shaft of the motor, and the lead screw is rotatably connected to the fixed frame. The moving frame is threadedly connected to the lead screw, and the moving frame is slidably connected to the fixed frame. The cutting rope is connected to the lower part of the moving frame.

[0010] Furthermore, the cleaning component includes a second cylinder and a cleaning plate. The second cylinder is connected to the middle of the mounting bracket. The second cylinder and the processor are electrically connected through a control module. The cleaning plate is connected to the telescopic end of the second cylinder.

[0011] Furthermore, the cleaning board is U-shaped.

[0012] Compared with the prior art, the present invention has the following advantages: 1. The present invention cuts and resets the activated carbon desulfurizer by moving the cutting rope, drives the cleaning plate to move by the second cylinder, and then drives the cleaning plate to move and reset by the reverse operation of the second cylinder, thereby cleaning the cutting rope by the movement of the cleaning plate. This allows the cutting rope to be automatically cleaned after cutting, preventing material residue, ensuring a smooth cut, improving production quality, and extending service life.

[0013] This invention uses an extruder to extrude materials and, in conjunction with a mold, extrudes and shapes activated carbon desulfurizers. The activated carbon desulfurizers are then transported via a first conveyor belt. A first cylinder drives a fixed frame to move and adjust the cutting position. The activated carbon desulfurizers are then cut by moving a cutting rope. This allows for adjustment of the cutting rope's position to cut the activated carbon desulfurizers, making it suitable for production and use of activated carbon desulfurizers of different lengths. It is highly versatile and flexible in use. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0015] Figure 2 This is a three-dimensional structural diagram of the first part of this utility model.

[0016] Figure 3 This is a three-dimensional structural diagram of the second part of this utility model.

[0017] The labels in the diagram are as follows: 1-Connecting frame, 2-Extruder, 3-Mold, 4-First conveyor belt, 5-Second conveyor belt, 6-Connecting support frame, 7-First cylinder, 8-Fixed frame, 9-Motor, 10-Screw, 11-Moving frame, 12-Cutting rope, 13-Second cylinder, 14-Cleaning plate. Detailed Implementation

[0018] The technical solution will be further described below with reference to specific embodiments. It should be noted that the terms "up," "down," "left," and "right" used in this document refer only to the position of the structure shown in the corresponding drawings. The serial numbers assigned to components in this document, such as "first," "second," etc., are only used to distinguish the described objects and have no sequential or technical meaning. Unless otherwise specified, terms such as "connection" and "linkage" in this application include both direct and indirect connections (linkages).

[0019] A honeycomb-shaped activated carbon desulfurization agent forming device for H2S removal, such as Figures 1-3 As shown, it includes a connecting frame 1, an extruder 2, a mold 3, a first conveyor belt 4, a second conveyor belt 5, a connecting support frame 6, a cutting component, and a cleaning component. The extruder 2 is connected to the upper left of the connecting frame 1, and the mold 3 is detachably connected to the right side of the extruder 2. The mold 3 is honeycomb-shaped to facilitate the molding of activated carbon desulfurizing agent. The first conveyor belt 4 is installed in the middle of the connecting frame 1, and the second conveyor belt 5 is installed on the right side of the connecting frame 1. The connecting support frame 6 is connected to both the front and rear sides of the middle of the connecting frame 1. The connecting support frame 6 is H-shaped to facilitate support. The connecting support frame 6 is equipped with a cutting component for cutting the extruded honeycomb activated carbon desulfurizing agent, and the cutting component is equipped with a cleaning component.

[0020] like Figure 2 and Figure 3 As shown, the cutting assembly includes a first cylinder 7, a fixed frame 8, a motor 9, a lead screw 10, a moving frame 11, and a cutting rope 12. The first cylinder 7 is connected to the front connecting support frame 6. The first cylinder 7 and the processor are electrically connected through a control module. The fixed frame 8 is connected to the telescopic end of the first cylinder 7. The fixed frame 8 is slidably connected to the rear connecting support frame 6. The motor 9 is connected to the upper rear side of the fixed frame 8. The motor 9 and the processor are electrically connected through a control module. The lead screw 10 is connected to the output shaft of the motor 9. The lead screw 10 is rotatably connected to the fixed frame 8. The moving frame 11 is threadedly connected to the lead screw 10. The moving frame 11 is slidably connected to the fixed frame 8. The cutting rope 12 is connected to the lower part of the moving frame 11.

[0021] like Figure 2 and Figure 3As shown, the cleaning assembly includes a second cylinder 13 and a cleaning plate 14. The second cylinder 13 is connected to the middle of the fixing frame 8. The second cylinder 13 and the processor are electrically connected through the control module. The cleaning plate 14 is connected to the telescopic end of the second cylinder 13. The cleaning plate 14 is U-shaped for easy cleaning.

[0022] This device can be used when honeycomb activated carbon desulfurizer needs to be molded. The connecting frame 1 contacts the ground, and the mold 3 is installed on the extruder 2. Material is then added to the extruder 2, and the material is extruded through the operation of the extruder 2. The activated carbon desulfurizer is then extruded and molded using the mold 3 (honeycomb shape). The molded activated carbon desulfurizer moves to the first conveyor belt 4, which transports it. When the activated carbon desulfurizer moves to the second conveyor belt 5, the extruder 2, the first conveyor belt 4, and the second conveyor belt 5 stop operating. Then, the processor starts the first cylinder 7 via the control module, causing the fixed frame 8 to move along the rear connecting support frame 6, thus moving the moving frame 11 and the cutting rope 12 to adjust the cutting position. The connecting support frame 6 is H-shaped. Then, the motor 9 is started, driving the lead screw 10 to rotate. Under the action of the screw, the moving frame 11 moves along the fixed frame 8, moving the cutting rope 12 to cut the activated carbon desulfurizer. After cutting, the motor 9 reverses its operation. The screw 10 rotates in the reverse direction, causing the moving frame 11 to move and reset under the action of the thread, which in turn moves and resets the cutting rope 12. The activated carbon desulfurizer continues to be extruded and conveyed through the extruder 2 and the first conveyor belt 4. Simultaneously, the cut activated carbon desulfurizer is conveyed and discharged through the second conveyor belt 5. This allows for adjustment of the position of the cutting rope 12 to cut the activated carbon desulfurizer, facilitating the production and use of activated carbon desulfurizers of different lengths. It is highly versatile and flexible in use. Simultaneously, the second cylinder 13 is activated, driving the cleaning plate 14 to move. The second cylinder 13 then reverses its operation, driving the cleaning plate 14 to move and reset. The cleaning plate 14, being U-shaped, automatically cleans the cutting rope 12 after cutting, preventing material residue, ensuring a smooth cut, improving production quality, and extending service life. The above operations are then repeated to extrude, convey, and cut the activated carbon desulfurizer, cleaning the cutting rope 12, until processing is complete.

[0023] The above embodiments are merely preferred embodiments of the present utility model and are not intended to limit the scope of the present utility model. Therefore, all equivalent changes made based on the content described in the claims of the present utility model should be included within the scope of the claims of the present utility model.

Claims

1. A honeycomb-shaped activated carbon desulfurizing agent forming device for H2S removal, characterized in that: It includes a connecting frame (1), an extruder (2), a mold (3), a first conveyor belt (4), a second conveyor belt (5), a connecting support frame (6), a cutting component, and a cleaning component. The upper left part of the connecting frame (1) is connected to the extruder (2), and the right side of the extruder (2) is detachably connected to the mold (3). The middle part of the connecting frame (1) is equipped with the first conveyor belt (4), and the right side of the connecting frame (1) is equipped with the second conveyor belt (5). The front and rear sides of the middle part of the connecting frame (1) are connected to the connecting support frame (6). The connecting support frame (6) is equipped with a cutting component for cutting the extruded honeycomb activated carbon desulfurizer, and the cutting component is equipped with a cleaning component.

2. The honeycomb activated carbon desulfurizing agent forming device for H2S removal according to claim 1, characterized in that: The mold (3) is honeycomb shaped.

3. The honeycomb activated carbon desulfurizing agent forming device for H2S removal according to claim 1, characterized in that: The connecting support frame (6) is H-shaped.

4. The honeycomb activated carbon desulfurizing agent forming device for H2S removal according to claim 1, characterized in that: The cutting assembly includes a first cylinder (7), a fixed frame (8), a motor (9), a lead screw (10), a moving frame (11), and a cutting rope (12). The first cylinder (7) is connected to the front connecting support frame (6). The first cylinder (7) and the processor are electrically connected through a control module. The fixed frame (8) is connected to the telescopic end of the first cylinder (7). The fixed frame (8) is slidably connected to the rear connecting support frame (6). The motor (9) is connected to the upper rear side of the fixed frame (8). The motor (9) and the processor are electrically connected through a control module. The lead screw (10) is connected to the output shaft of the motor (9). The lead screw (10) is rotatably connected to the fixed frame (8). The moving frame (11) is threadedly connected to the lead screw (10). The moving frame (11) is slidably connected to the fixed frame (8). The cutting rope (12) is connected to the lower part of the moving frame (11).

5. The honeycomb activated carbon desulfurizing agent forming device for H2S removal according to claim 1, characterized in that: The cleaning assembly includes a second cylinder (13) and a cleaning plate (14). The second cylinder (13) is connected to the middle of the mounting bracket (8). The second cylinder (13) and the processor are electrically connected through a control module. The cleaning plate (14) is connected to the telescopic end of the second cylinder (13).

6. The honeycomb activated carbon desulfurizing agent forming device for H2S removal according to claim 5, characterized in that: The cleaning board (14) is U-shaped.