Heating tube cutting device
Patent Information
- Application Number
- CN202521381441.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-02
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-07-02
AI Technical Summary
显然,现有的切割方式生产效率不高,而且在换向切割操作时,需要对陶瓷坯管的切割位置进行调整,从而保证切割后的长度符合生产要求,如此,容易对切割精度造成影响
本实用新型的发热管切割装置通过设置切割定位组件、切割搬运组件及切割组件,从而能够通过第一切割模组及第二切割模组对切割定位夹具上的陶瓷坯管进行同步切割操作,由此使得整体的生产效率和加工质量得到提高。
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Figure CN224826805U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of billet tube processing technology, and in particular to a heating tube cutting device. Background Technology
[0002] In the cutting process of heating elements, the ceramic blank is typically placed manually on the cutting machine, and then one end is cut. Because the flatness of both ends of the ceramic blank needs to be maintained, the blank must be manually reversed after switching ends before the other end is cut. Clearly, the existing cutting method is inefficient, and the reversing cutting operation requires adjusting the cutting position of the ceramic blank to ensure the cut length meets production requirements, which can easily affect cutting accuracy. Utility Model Content
[0003] The purpose of this invention is to overcome the shortcomings of the existing technology and provide a heating tube cutting device that can perform double-head cutting operation on ceramic blank tubes.
[0004] The objective of this utility model is achieved through the following technical solution: A heating element cutting device includes: a cutting positioning assembly, a cutting transport assembly, and a cutting assembly. The cutting positioning assembly includes a cutting positioning fixture and a cutting transfer module, the cutting transfer module being connected to the cutting positioning fixture. The cutting transport assembly includes a cutting robot arm disposed on one side of the cutting positioning fixture, the cutting robot arm being used to place a ceramic blank tube on the cutting positioning fixture. The cutting assembly includes a first cutting module and a second cutting module, the first cutting module and the second cutting module being disposed opposite each other on one side of the cutting positioning fixture, a cutting avoidance area being provided between the first cutting module and the second cutting module, the cutting positioning fixture being aligned with the cutting avoidance area. The cutting transfer module is used to drive the cutting positioning fixture to move towards the cutting avoidance area, so that both ends of the ceramic blank tube on the cutting positioning fixture make cutting contact with the first cutting module and the second cutting module, respectively.
[0005] In one embodiment, the cutting positioning fixture includes a cutting positioning seat, a cutting positioning clamping block, and a cutting positioning drive. The cutting positioning seat has a cutting positioning groove, the cutting positioning clamping block is disposed on the cutting positioning seat, and the cutting positioning drive is connected to the cutting positioning clamping block. The cutting positioning drive is used to drive the cutting positioning clamping block to perform a clamping movement in the direction of the cutting positioning groove.
[0006] In one embodiment, the cutting positioning drive is a rotary clamping cylinder.
[0007] In one embodiment, the cutting and transferring module includes a cutting and transferring block and a cutting and transferring drive, wherein the cutting positioning seat is disposed on the cutting and transferring block and the cutting and transferring drive is connected to the cutting and transferring block.
[0008] In one embodiment, the cutting and conveying drive is a stepper motor conveying structure.
[0009] In one embodiment, the first cutting module includes a cutting disc, a cutting motor, a cutting adjustment slider, and a cutting adjustment drive. The cutting disc is connected to the cutting motor, the cutting motor is mounted on the cutting adjustment slider, and the cutting adjustment drive is connected to the cutting adjustment slider. The cutting adjustment drive is used to drive the cutting adjustment slider to reciprocate towards the direction of the second cutting module.
[0010] In one embodiment, the cutting adjustment drive is a motor lead screw drive structure.
[0011] In one embodiment, the second cutting module has the same structure as the first cutting module.
[0012] In one embodiment, the cutting positioning assembly further includes a cutting transfer fixture disposed on one side of the cutting positioning fixture.
[0013] In one embodiment, the cutting transfer fixture includes a cutting transfer base, a first transfer clamping block, a second transfer clamping block, and a cutting transfer drive. The cutting transfer base is disposed on one side of the cutting transfer fixture, and a cutting transfer groove is formed on the cutting transfer base. The first transfer clamping block and the second transfer clamping block are respectively disposed at both ends of the cutting transfer groove, and the cutting transfer drive is connected to the first transfer clamping block and the second transfer clamping block respectively.
[0014] Compared with the prior art, the present invention has at least the following advantages: The heating tube cutting device of this utility model, by setting up a cutting positioning component, a cutting transport component and a cutting component, can simultaneously cut the ceramic blank tube on the cutting positioning fixture through the first cutting module and the second cutting module, thereby improving the overall production efficiency and processing quality. Attached Figure Description
[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the embodiments will be briefly described below.
[0016] Figure 1 This is a schematic diagram of the heating tube cutting device in one embodiment of the present invention; Figure 2 for Figure 1 A magnified view of part C in the image. Detailed Implementation
[0017] To facilitate understanding of this utility model, a more comprehensive description will be given below with reference to the accompanying drawings. Figure 1 and Figure 2 As shown, a heating element cutting device 30 includes: a cutting and positioning assembly 310, a cutting and transporting assembly 320, and a cutting assembly 330. The cutting and positioning assembly 310 includes a cutting and positioning fixture 311 and a cutting and transporting module 312, which is connected to the cutting and positioning fixture 311. The cutting and transporting assembly 320 includes a cutting robot 321, which is disposed on one side of the cutting and positioning fixture 311 and is used to place the ceramic blank tube on the cutting and positioning fixture 311. The cutting assembly 330 includes a first cutting module 331. The first cutting module 331 and the second cutting module 332 are disposed opposite to each other on one side of the cutting positioning fixture 311. A cutting avoidance area 333 is provided between the first cutting module 331 and the second cutting module 332. The cutting positioning fixture 311 is aligned with the cutting avoidance area 333. The cutting transfer module 312 is used to drive the cutting positioning fixture 311 to move towards the cutting avoidance area 333, so that the two ends of the ceramic blank tube on the cutting positioning fixture 311 make cutting contact with the first cutting module 331 and the second cutting module 332 respectively.
[0018] It should be noted that the cutting robot 321 is a multi-axis robot in the prior art, and the cutting robot 321 is equipped with a gripper structure, so that the ceramic blank tube can be transported and placed by gripping. Specifically, when the ceramic blank tube is located at the corresponding loading station, the cutting robot 321 transports the ceramic blank tube and places it on the cutting positioning fixture 311. The cutting positioning fixture 311 positions the ceramic blank tube and fixes it. Then, the cutting transfer module 312 drives the cutting positioning fixture 311 to move towards the cutting avoidance area 333. At this time, the ceramic blank tube on the cutting positioning fixture 311 corresponds to the cutting part of the first cutting module 331 and the second cutting module 332 respectively. Thus, when the cutting positioning fixture 311 moves into the cutting avoidance area 333, the first cutting module 331 and the second cutting module 332 can perform simultaneous cutting operations on both ends of the ceramic blank tube, thereby completing the double-end cutting processing of the ceramic blank tube. The heating tube cutting device 30 of this utility model, by setting up a cutting positioning component 310, a cutting transport component 320 and a cutting component 330, can simultaneously cut the ceramic blank tube on the cutting positioning fixture 311 through the first cutting module 331 and the second cutting module 332, thereby improving the overall production efficiency and processing quality.
[0019] In one implementation method, please refer to Figure 2 The cutting positioning fixture 311 includes a cutting positioning seat 311a, a cutting positioning clamping block 311b, and a cutting positioning drive 311c. The cutting positioning seat 311a has a cutting positioning groove 311a1. The cutting positioning clamping block 311b is disposed on the cutting positioning seat 311a. The cutting positioning drive 311c is connected to the cutting positioning clamping block 311b and is used to drive the cutting positioning clamping block 311b to perform clamping movement in the direction of the cutting positioning groove 311a1.
[0020] It should be noted that in this embodiment, the cutting positioning drive 311c is a rotary clamping cylinder, which can drive the cutting positioning clamp 311b to rotate and lift. When the ceramic blank is placed on the cutting positioning seat 311a, the position of the ceramic blank is limited by the cutting positioning groove 311a1, and then the cutting positioning drive 311c drives the cutting positioning clamp 311b to perform a pressing movement, thereby completing the positioning operation of the ceramic blank. The overall structure is simple and compact, which improves the space utilization of the overall equipment. Preferably, there are two cutting positioning clamps 311b, which can press and fix the ceramic blank near both ends, thereby improving the stability of the overall cutting operation.
[0021] Combination Figure 1 and Figure 2 As shown, in one embodiment, the cutting and transferring module 312 includes a cutting and transferring block 312a and a cutting and transferring drive 312b. The cutting positioning seat 311a is disposed on the cutting and transferring block 312a, and the cutting and transferring drive 312b is connected to the cutting and transferring block 312a.
[0022] It should be noted that in this embodiment, the cutting and conveying drive 312b is a stepper motor conveying structure, which can drive the cutting positioning seat 311a on the cutting and conveying block 312a to move in the direction of the cutting avoidance area 333, thereby completing the cutting and conveying operation.
[0023] In one implementation, such as Figure 1 As shown, the first cutting module 331 includes a cutting disk 331a, a cutting motor 331b, a cutting adjustment slider 331c, and a cutting adjustment drive component 331d. The cutting disk 331a is connected to the cutting motor 331b, the cutting motor 331b is mounted on the cutting adjustment slider 331c, and the cutting adjustment drive component 331d is connected to the cutting adjustment slider 331c. The cutting adjustment drive component 331d is used to drive the cutting adjustment slider 331c to reciprocate in the direction of the second cutting module 332.
[0024] It should be noted that in this embodiment, the cutting adjustment drive component 331d is a motor lead screw driven structure. This allows the cutting adjustment slider 331c to move towards the second cutting module 332, thereby adjusting the space of the cutting avoidance area 333. This adapts to the cutting of ceramic blanks of different lengths, making the overall equipment more versatile. Specifically, when the ceramic blank on the cutting positioning fixture 311 moves and enters the cutting avoidance area 333, the cutting motor 331b drives the cutting disk 331a to rotate, thus cutting the portion of the ceramic blank that contacts the cutting disk 331a, completing the cutting operation. In this embodiment, the second cutting module 332 has the same structure as the first cutting module 331, enabling cutting of the other end of the ceramic blank, achieving double-end cutting of the ceramic blank and improving overall production efficiency.
[0025] Furthermore, in one embodiment, to avoid generating a large amount of dust during the cutting process and to prevent water droplets from falling outside the equipment, the cutting assembly 330 further includes a cutting water spray pipe 334 and a cutting water receiving tray 335. The cutting water spray pipe 334 is located near the cutting avoidance area 333, and the cutting water receiving tray 335 is located on both sides of the cutting positioning fixture 311. In this way, water can be sprayed onto the ceramic blank tube in the cutting avoidance area 333 through the cutting water spray pipe 334, thereby avoiding generating a large amount of dust during the cutting operation. By setting the cutting water receiving tray 335, when the cut ceramic blank tube is moved, the residual water will drip onto the cutting water receiving tray 335, thereby avoiding contamination of the equipment.
[0026] Please refer to it again. Figure 1 In one embodiment, since the cut ceramic blank tube needs to be transferred to the next workstation for processing, it is necessary to reposition the cut ceramic blank tube to improve production efficiency. To solve the above problem, the cutting positioning assembly 330 also includes a cutting transfer fixture 336, which is disposed on one side of the cutting positioning fixture 331. The cutting transfer fixture 336 includes a cutting transfer seat 336a, a first transfer clamping block 336b, a second transfer clamping block 336c, and a cutting transfer drive component 336d. The cutting transfer seat 336a is disposed on one side of the cutting transfer fixture 311, and a cutting transfer groove 336a1 is formed on the cutting transfer seat 336a. The first transfer clamping block 336b and the second transfer clamping block 336c are respectively disposed at both ends of the cutting transfer groove 336a1, and the cutting transfer drive component 336d is connected to the first transfer clamping block 336b and the second transfer clamping block 336c respectively.
[0027] It should be noted that in this embodiment, the cutting transfer drive 336d is a clamping cylinder, which can drive the first transfer clamping block 336b and the second transfer clamping block 336c to perform clamping operations. Specifically, the cut ceramic blank tube is transferred to the cutting transfer groove 336a1 of the cutting transfer seat 336a by the cutting robot 321. At this time, the cutting transfer drive 336d drives the first transfer clamping block 336b and the second transfer clamping block 336c to perform clamping movements, thereby clamping and fixing the ceramic blank tube on the cutting transfer seat 336a, thus completing the transfer and positioning operation of the ceramic blank tube, thereby improving the efficiency of subsequent production and processing operations.
[0028] The embodiments described above are merely illustrative of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.
Claims
1. A heating element cutting device, characterized in that, include: A cutting positioning assembly, comprising a cutting positioning fixture and a cutting transfer module, wherein the cutting transfer module is connected to the cutting positioning fixture; A cutting and handling assembly, comprising a cutting robot arm disposed on one side of a cutting positioning fixture, the cutting robot arm being used to place a ceramic blank tube onto the cutting positioning fixture; and A cutting assembly, comprising a first cutting module and a second cutting module, wherein the first cutting module and the second cutting module are disposed opposite to each other on one side of the cutting positioning fixture, and a cutting avoidance area is provided between the first cutting module and the second cutting module, and the cutting positioning fixture is aligned with the cutting avoidance area; The cutting and conveying module is used to move the cutting positioning fixture toward the cutting avoidance area, so that both ends of the ceramic blank tube on the cutting positioning fixture make cutting contact with the first cutting module and the second cutting module, respectively.
2. The heating element cutting device according to claim 1, characterized in that, The cutting positioning fixture includes a cutting positioning seat, a cutting positioning clamping block, and a cutting positioning drive. The cutting positioning seat has a cutting positioning groove, the cutting positioning clamping block is disposed on the cutting positioning seat, and the cutting positioning drive is connected to the cutting positioning clamping block. The cutting positioning drive is used to drive the cutting positioning clamping block to perform a clamping movement in the direction of the cutting positioning groove.
3. The heating element cutting device according to claim 2, characterized in that, The cutting and positioning drive component is a rotary clamping cylinder.
4. The heating element cutting device according to claim 2, characterized in that, The cutting and transferring module includes a cutting and transferring block and a cutting and transferring drive component. The cutting positioning seat is disposed on the cutting and transferring block, and the cutting and transferring drive component is connected to the cutting and transferring block.
5. The heating element cutting device according to claim 4, characterized in that, The cutting and conveying drive is a stepper motor conveying structure.
6. The heating element cutting device according to claim 1, characterized in that, The first cutting module includes a cutting disc, a cutting motor, a cutting adjustment slider, and a cutting adjustment drive. The cutting disc is connected to the cutting motor, the cutting motor is mounted on the cutting adjustment slider, and the cutting adjustment drive is connected to the cutting adjustment slider. The cutting adjustment drive is used to drive the cutting adjustment slider to reciprocate towards the second cutting module.
7. The heating element cutting device according to claim 6, characterized in that, The cutting adjustment drive component is a motor lead screw drive structure.
8. The heating element cutting device according to claim 7, characterized in that, The second cutting module has the same structure as the first cutting module.
9. The heating element cutting device according to claim 1, characterized in that, The cutting positioning assembly also includes a cutting transfer fixture, which is disposed on one side of the cutting positioning fixture.
10. The heating element cutting device according to claim 9, characterized in that, The cutting transfer fixture includes a cutting transfer base, a first transfer clamping block, a second transfer clamping block, and a cutting transfer drive component. The cutting transfer base is disposed on one side of the cutting transfer fixture, and a cutting transfer groove is formed on the cutting transfer base. The first transfer clamping block and the second transfer clamping block are respectively disposed at both ends of the cutting transfer groove. The cutting transfer drive component is connected to the first transfer clamping block and the second transfer clamping block respectively.