A continuous bamboo splint lengthening processing system
Patent Information
- Application Number
- CN202522271678.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-28
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-10-28
AI Technical Summary
[0004]本申请实施例提供一种竹篾连续接长加工系统,以解决现有的相关技术中存在的至少一个技术问题:半自动化接长设备虽然能够一定程度上替代人工提高效率,但在涂胶均匀性、接缝牢固度和尺寸一致性方面仍存在不足
[0015]在本申请实施例中,竹篾接长过程自动化程度高,大大提高了生产效率。同时,在切割组件、涂胶组件以及压合组件等的配合作用下,大大提高了竹篾的接合处的粘接稳固度,有利于保证产品质量。并且,第一输送组、第二输送组、切割组件、涂胶组件、压合组件以及收卷组件等作为各自相对独立的模块,便于进行更换、维修、拓展,以适应不同规模的加工需求。
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Figure CN224826970U_ABST
Abstract
Description
Technical Field
[0001] This application belongs to the technical field of bamboo processing equipment, and in particular relates to a continuous bamboo strip splicing processing system. Background Technology
[0002] Bamboo strips are a crucial raw material for bamboo handicrafts, furniture, and building materials. Their processing quality directly impacts the structural strength, surface aesthetics, and lifespan of these products. Bamboo strips typically originate from bamboo of varying lengths, but practical applications often require strips of specific lengths. Therefore, it's necessary to join bamboo strips of different lengths together for future applications. Currently, bamboo strip joining processes largely rely on manual labor involving gluing and bonding. To improve efficiency, semi-automated equipment has emerged on the market, capable of replacing manual labor in this process.
[0003] Regarding the existing related technologies mentioned above, the inventors believe that the following technical shortcomings exist: While semi-automatic splicing equipment can improve efficiency to some extent by replacing manual labor, it still has deficiencies in terms of glue application uniformity, joint strength, and dimensional consistency. Furthermore, semi-automatic splicing equipment still relies on some manual operation, which is not conducive to improving production efficiency. Therefore, the existing related technologies need further improvement. Summary of the Invention
[0004] This application provides a continuous bamboo strip splicing system to address at least one technical problem in existing related technologies: while semi-automatic splicing equipment can improve efficiency to some extent by replacing manual labor, it still has shortcomings in terms of glue uniformity, joint strength, and dimensional consistency. Furthermore, semi-automatic splicing equipment still relies on some manual operation, which is not conducive to improving production efficiency.
[0005] This application provides a continuous bamboo strip splicing processing system, including a frame, a conveying assembly disposed on the frame, and a cutting assembly, an adhesive application assembly, a pressing assembly, and a winding assembly sequentially disposed on the frame along the conveying direction, wherein: The conveying assembly is used to transport bamboo strips to a predetermined processing station. The conveying assembly includes a first conveying group and a second conveying group. The cutting assembly, the gluing assembly, and the pressing assembly are sequentially arranged between the first conveying group and the second conveying group. The winding assembly is located on the side of the second conveying group away from the pressing assembly. The cutting assembly is used to cut the ends of the bamboo strips; the gluing assembly is used to apply glue to the predetermined positions of the bamboo strips; the pressing assembly is used to press the joints of the bamboo strips together; and the winding assembly is used to wind up the extended bamboo strips.
[0006] Optionally, the conveying assembly further includes a third conveying group, which is disposed between the second conveying group and the winding assembly; the processing system further includes a polishing assembly, which is disposed between the second conveying group and the third conveying group, and the polishing assembly is used to polish the joints of the bamboo strips.
[0007] Optionally, a cutting component is also included, which is disposed between the third conveying group and the winding component, and is used to cut the width of the joint of the bamboo strips.
[0008] Optionally, a tensioning component is also included, which is disposed between the cutting component and the winding component, and is used to tension the extended bamboo strips.
[0009] Optionally, the first conveying group includes a vertical plate, synchronous pulleys, a synchronous belt, and a driving component. The vertical plate is mounted on the frame. The synchronous pulleys are rotatably disposed on the outside of the vertical plate. There are multiple synchronous pulleys, which are arranged in two symmetrical triangles, one upper and one lower group. The synchronous belt includes two belts, with one belt corresponding to one group of synchronous pulleys. The synchronous belts are fitted around the periphery of the multiple synchronous pulleys in the corresponding group. The two sides of the two synchronous belts that are close to each other form a gap for bamboo strips to pass through. The driving component is used to drive the synchronous pulleys to rotate so that the synchronous belts rotate.
[0010] Optionally, the cutting assembly includes a cutting base, an upper blade, a lower blade, and a cutting power component. The cutting base is mounted on the frame, the upper blade is vertically slidable on the cutting base, the lower blade is fixed on the cutting base and located below the upper blade, and the cutting power component is used to drive the upper blade to move in the vertical direction.
[0011] Optionally, the cutting assembly further includes a main blade holder, which is vertically slidable on the cutting base, and the upper blade is detachably mounted on the main blade holder.
[0012] Optionally, the cutting assembly further includes a pressure plate and a discharge plate. The pressure plate is disposed on the main blade holder and located above the lower blade. The discharge plate is swayably disposed on the cutting base and located below the upper blade. The bottom of the cutting base is provided with an opening. When the discharge plate sways, the opening at the bottom of the cutting base can be opened and closed. A discharge power component for swaying the discharge plate is provided below the cutting base.
[0013] Optionally, the cutting assembly includes a cutting base, an upper width-fixing blade, a lower width-fixing blade, and a cutting power component. The cutting base is mounted on the frame. The upper and lower width-fixing blades are rotatably mounted on the cutting base and are vertically spaced apart. A gap is provided between the upper and lower width-fixing blades for the bamboo strips to pass through. The cutting power component drives the upper and lower width-fixing blades to rotate in order to cut the width of the bamboo strips.
[0014] Optionally, the winding assembly includes a winding base, a slide, a winding shaft, a winding power component, and a translational force component. The winding base is mounted on the frame, the slide is movably mounted on the winding base, the winding shaft is rotatably mounted on the base, the winding power component drives the winding shaft to rotate and wind the bamboo strips, and the translational force component drives the slide to move on the winding base in a direction perpendicular to the conveying direction.
[0015] In this embodiment, the bamboo strip splicing process is highly automated, significantly improving production efficiency. Simultaneously, the coordinated action of the cutting, gluing, and pressing components greatly enhances the bonding stability of the bamboo strip joints, ensuring product quality. Furthermore, the first conveyor group, second conveyor group, cutting component, gluing component, pressing component, and winding component are all relatively independent modules, facilitating replacement, maintenance, and expansion to adapt to processing needs of different scales. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] To gain a more complete understanding of this application and its beneficial effects, the following description will be provided in conjunction with the accompanying drawings. In the following description, the same reference numerals denote the same parts.
[0018] Figure 1 This is a schematic diagram of a bamboo strip continuous splicing processing system provided in an embodiment of this application.
[0019] Figure 2 This is a front view of a bamboo strip continuous splicing processing system provided in an embodiment of this application.
[0020] Figure 3 This is a schematic diagram of the joint between the two bamboo strips in an embodiment of this application.
[0021] Figure 4 for Figure 1 Enlarged view of part A in the middle.
[0022] Figure 5 This is a schematic diagram of the structure of the first conveyor group in an embodiment of this application.
[0023] Figure 6 for Figure 3 Enlarged view of section B in the middle.
[0024] Figure 7 This is a schematic diagram of the cutting assembly, adhesive application assembly, and pressing assembly used in this application.
[0025] Figure 8 This is a schematic diagram of the main tool holder and upper blade in an embodiment of this application.
[0026] Figure 9 for Figure 7 Another structural schematic diagram of the cutting component, gluing component, and pressing component.
[0027] Figure 10 This is a schematic diagram of the unloading plate and unloading power component in the embodiments of this application.
[0028] Figure 11 This is a schematic diagram of the adhesive application assembly in an embodiment of this application.
[0029] Figure 12 This is a schematic diagram of the grinding component in an embodiment of this application.
[0030] Figure 13 This is a structural schematic diagram of the polishing component in an embodiment of this application from another perspective.
[0031] Figure 14 This is a schematic diagram of the structure of the trimming component in the embodiments of this application.
[0032] Figure 15 This is a structural schematic diagram of the trimming component in an embodiment of this application from another perspective.
[0033] Figure 16 This is a schematic diagram of the winding component in an embodiment of this application.
[0034] Explanation of reference numerals in the attached figures: 10. Bamboo strips; 100. Frame; 1011. First guide plate; 1012. Second guide plate; 102. First bracket; 103. Second bracket; 104. Third bracket; 105. Guide wheel; 106. Position sensor; 200. Conveying assembly; 210. First conveyor group; 211. Vertical plate; 212. Synchronous pulley; 213. Synchronous belt; 214. Drive component; 215. Transmission component; 220. Second conveyor group; 230. Third conveyor group; 300. Cutting assembly; 310. Cutting base; 311. First guide rail; 312. Upper connecting plate; 313. Lower connecting plate; 314. Unloading plate; 315. Unloading power component; 320. Main blade holder; 330. Upper blade; 340. Lower blade; 350. Pressure plate; 360. Spring guide post; 370. Cutting power component; 400. Glue application assembly; 410. Glue gun; 500. Pressing assembly; 510. Pressing base; 511. Second guide rail; 520. Upper pressure head; 530. Lower base plate; 540. Pressing power component; 600. Grinding assembly; 610. Grinding base; 611. Third guide rail; 612. Grinding wheel mounting plate; 613. Adjusting wheel; 620. Grinding wheel; 630. Grinding power component; 640. Guide plate; 700. Cutting assembly; 710. Cutting base; 712. Chip guide plate; 720. Upper width-fixing blade; 721. Drive wheel; 730. Lower width-fixing blade; 731. Driven wheel; 740. Cutting power unit; 800. Tensioning assembly; 810. Tensioning base; 820. Tensioning plate; 830. Guide roller; 900. Rewinding assembly; 910. Rewinding base; 911. Fourth guide rail; 920. Slide; 930. Rewinding shaft; 940. Baffle; 950. Rewinding power component; 960. Translational power component. Detailed Implementation
[0035] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.
[0036] This application provides a continuous bamboo strip splicing system to address the technical problems existing in related technologies: while semi-automatic splicing equipment can improve efficiency to some extent by replacing manual labor, it still has shortcomings in terms of glue uniformity, joint strength, and dimensional consistency. Furthermore, semi-automatic splicing equipment still relies on some manual operation, which is not conducive to improving operational efficiency. The following description will be provided in conjunction with the accompanying drawings.
[0037] Reference Figure 1 and Figure 2 , Figure 1This is a schematic diagram of a continuous bamboo strip splicing processing system provided in an embodiment of this application. Figure 2 This is a front view of a continuous bamboo strip splicing processing system provided in an embodiment of this application. The continuous bamboo strip splicing processing system in this embodiment includes a frame 100, a conveying assembly 200, a cutting assembly 300, an adhesive application assembly 400, a pressing assembly 500, and a winding assembly 900. The conveying assembly 200 is mounted on the frame 100 and is used to convey the bamboo strips to be processed to a predetermined processing station. The conveying direction of the conveying assembly 200 is as follows: Figure 2 The arrow-marked line segment indicates the component. The cutting assembly 300, gluing assembly 400, pressing assembly 500, and winding assembly 900 are sequentially arranged on the frame 100 along the conveying direction. The cutting assembly 300 cuts the ends of the bamboo strips 10 to be processed, ensuring the joint surfaces of the bamboo strips 10 are flush for subsequent joining processes. The gluing assembly 400 applies glue to predetermined positions on the bamboo strips 10, achieving bonding and fixing at the joints using adhesives such as glue. The pressing assembly 500 presses the joints of the bamboo strips 10 to ensure the stability of the bonding. The winding assembly 900 winds the joined bamboo strips 10 into bundles for transportation and storage.
[0038] Specifically, the conveying assembly in this embodiment includes a first conveying group 210 and a second conveying group 220, each capable of independent operation, spaced apart along the conveying direction. A cutting assembly 300, an adhesive application assembly 400, and a pressing assembly 500 are sequentially arranged between the first conveying group 210 and the second conveying group 220, while a winding assembly 900 is located on the side of the second conveying group 220 away from the pressing assembly 500. Through the coordinated action of the first conveying group 210 and the second conveying group 220, the bamboo strips 10 sequentially undergo cutting, adhesive application, and pressing processes, achieving continuous lengthening of the bamboo strips 10. Finally, the winding assembly 900 winds up the lengthened bamboo strips 10. The entire process requires virtually no manual intervention, exhibiting a high degree of automation and significantly improving production efficiency. Simultaneously, the coordinated action of the cutting assembly 300, adhesive application assembly 400, and pressing assembly 500 greatly enhances the bonding stability at the joints of the bamboo strips 10, contributing to ensuring product quality. Furthermore, the first conveyor group 210, the second conveyor group 220, the cutting component 300, the gluing component 400, the pressing component 500, and the winding component 900 are each relatively independent modules, which facilitates replacement, maintenance, and expansion to adapt to different scales of processing needs.
[0039] Furthermore, in conjunction with reference Figure 3 , Figure 3This is a schematic diagram of the joint of two bamboo strips in an embodiment of this application. In some embodiments, to keep the joint of the bamboo strips 10 relatively flat to ensure subsequent performance, the processing system further includes a polishing component 600. Specifically, the conveying component 200 further includes a third conveying group 230, which is located between the second conveying group 220 and the winding component 900. The polishing component 600 is located between the second conveying group 220 and the third conveying group 230. Thus, when the joint of the bamboo strips 10 reaches the position of the polishing component 600, the polishing component 600 polishes the joint of the bamboo strips 10, keeping the joint of the bamboo strips 10 flat, improving the quality of the extended bamboo strips 10, and helping to ensure the subsequent performance of the bamboo strips 10.
[0040] Furthermore, in some embodiments, considering that the widths of different bamboo strips may vary, or that the lengthened bamboo strips 10 need to meet different width requirements, the processing system also includes a cutting component 700 to ensure that the width of the lengthened bamboo strips 10 remains consistent to meet different needs. Specifically, the cutting component 700 is located between the third conveying group 230 and the winding component 900. Thus, when the bamboo strips 10 travel to the position of the cutting component 700, the cutting component 700 cuts the overall width of the bamboo strips 10, ensuring that the width of the lengthened bamboo strips 10 remains consistent while meeting different width requirements, thereby improving the applicability of the processing system.
[0041] Furthermore, in some embodiments, to ensure that the bamboo strips 10 remain taut during the winding process and to prevent slackness or breakage that could affect the winding, the processing system also includes a tensioning component 800. Specifically, the tensioning component 800 is located between the cutting component and the winding component 900. When the bamboo strips 10 reach the position of the tensioning component 800, the tensioning component 800 keeps the extended bamboo strips 10 taut, facilitating the subsequent winding process and improving the reliability of the processing system.
[0042] It should be noted that the first conveying group 210, the second conveying group 220, and the third conveying group 230 in this embodiment are used to convey the bamboo strips 10 to different processing stations. Except for their specific positions on the frame 100, the overall structure and working principle of the first conveying group 210, the second conveying group 220, and the third conveying group 230 are basically the same. Therefore, the following description will only take the first conveying group 210 as an example to illustrate the conveying component 200 in this embodiment.
[0043] Specifically, refer to Figure 4 and Figure 5 , Figure 4 for Figure 1 Enlarged view of part A in the middle. Figure 5This is a schematic diagram of the structure of the first conveying group in this embodiment. The first conveying group 210 in this embodiment includes a vertical plate 211, a synchronous wheel 212, a synchronous belt 213, and a driving component 214. The vertical plate 211 is a rectangular plate, which is vertically mounted on the frame 100. The synchronous wheel 212 is rotatably disposed on the outward side of the vertical plate 211. The rotation axis of the synchronous wheel 212 is horizontal and perpendicular to the plane of the vertical plate 211. There are multiple synchronous wheels 212, which are arranged in two symmetrical triangles in two groups. There are two synchronous belts 213, with one synchronous belt 213 corresponding to one group of synchronous wheels 212. The synchronous belts 213 are sleeved on the periphery of the multiple synchronous wheels 212 in the corresponding group. The two sides of the two synchronous belts 213 that are close to each other form a gap for the bamboo strips 10 to pass through. The driving component 214 is located on the inward-facing side of the upright plate 211. The driving component 214 drives each synchronous pulley 212 to rotate, thereby causing the synchronous belt 213 to rotate, thus realizing the transmission of the bamboo strips 10 under the action of friction. For example, the driving component 214 can be a servo motor commonly used in the art. The output shaft of the servo motor is coaxially fixed to one of the synchronous pulleys 212. The synchronous rotation of the upper and lower sets of synchronous pulleys 212 is realized through transmission components 215 such as pulleys and gears, thereby ensuring the reliability of operation while keeping the overall structure simple and compact.
[0044] Specifically, refer to Figure 6 and Figure 7 , Figure 6 for Figure 3 Enlarged view of part B in the middle. Figure 7 This is a schematic diagram of the cutting assembly, gluing assembly, and pressing assembly used in this application. The cutting assembly in this embodiment includes a cutting base 310, a main blade holder 320, an upper blade 330, a lower blade 340, and a cutting power unit 370. Specifically, the cutting base 310 is mounted on the frame 100 via a first bracket 102. The main blade holder 320 is slidably mounted on the cutting base 310 via a vertically arranged first guide rail 311. The upper blade 330 is detachably mounted on the main blade holder 320 for easy replacement and maintenance. The lower blade 340 is fixed to the cutting base 310 and located below the upper blade 330. The cutting power unit 370 drives the main blade holder 320 to move vertically, thereby causing the upper blade 330 to move vertically. Thus, under the combined action of the upper blade 330 and the lower blade 340, the end of the bamboo strip 10 that has moved above the lower blade 340 is cut. (Refer to...) Figure 8 , Figure 8 This is a schematic diagram of the main blade holder and the upper blade in the embodiment of this application. In order to facilitate the upper blade 330 to exert force and reduce cutting resistance, the cutting edge of the upper blade 330 can be set to be oblique.
[0045] Furthermore, in conjunction with reference Figure 9 and Figure 10 , Figure 9 for Figure 7 Another structural schematic diagram of the cutting component, the adhesive coating component 4, and the pressing component. Figure 10 This is a schematic diagram of the unloading plate and unloading power component in the embodiments of this application. To facilitate the collection and processing of the cut bamboo strips 10 ends, a pressure plate 350 is provided on the main blade holder 320, and an unloading plate 314 is provided on the cutting base 310. The pressure plate 350 is mounted on the main blade holder 320 via a vertically arranged spring guide post 360 and is located above the lower blade 340. The unloading plate 314 is swayably mounted on the cutting base 310 and is located below the upper blade 330. Specifically, the cutting base 310... The bottom of the 10 is provided with an opening located below the upper blade 330. The unloading plate 314 is swayably mounted on the cutting base 310 on the side away from the lower blade 340. When the unloading plate 314 sways, it can open and close the opening at the bottom of the cutting base 310. The cutting base 310 is provided with an unloading power component 315 for swinging the unloading plate 314. The unloading power component 315 can be a telescopic cylinder. The telescopic cylinder is installed on the lower connecting plate 313 below the cutting base 310. The output end of the telescopic cylinder is hinged to the bottom of the unloading plate 314. Thus, when the main blade holder 320 moves downward to cut the bamboo strip 10 with the upper blade 330, the pressure plate 350 presses against the end of the cut bamboo strip 10. When the end of the cut bamboo strip 10 is pushed forward by the bamboo strip 10 behind it, the unloading power member 315 causes the unloading plate 314 to swing downward, so that the end of the cut bamboo strip 10 falls to the predetermined collection position below the unloading plate 314.
[0046] Furthermore, in conjunction with reference Figure 11 , Figure 11 This is a schematic diagram of the adhesive application assembly in an embodiment of this application. The adhesive application assembly 400 in this embodiment includes a glue gun 410 connected to an adhesive supply device. The glue gun 410 is mounted on the cutting base 310 via an upper connecting plate 312. The glue gun 410 is located at a predetermined position above the unloading plate 314, thereby uniformly applying adhesive such as glue to the upper surface of the bamboo strips 10 that have traveled above the unloading plate 314. The adhesive supply device can be equipped with a heating and temperature control unit, which helps to maintain the stability of the adhesive performance, ensuring uniformity of application and further enhancing the bonding strength.
[0047] For details, please refer to again. Figure 8The pressing assembly 500 in this embodiment includes a pressing base 510, an upper pressing head 520, a lower base plate 530, and a pressing power component 540. The pressing base 510 is fixed to the frame 100 by a second bracket 103. The upper pressing head 520 is slidably mounted on the pressing base 510 by a vertically arranged second guide rail 511. The lower base plate 530 is fixed on the pressing base 510, and the upper surface of the lower base plate 530 is basically flush with the upper surface of the lower blade 340. The pressing power component 540 is used to drive the upper pressing head 520 to move in the vertical direction. In this way, the joint of the bamboo strips 10 that have moved above the lower base plate 530 is pressed under the cooperative action of the upper pressing head 520 and the lower base plate 530, which is beneficial to improving the bonding stability of the joint of the bamboo strips 10.
[0048] Specifically, refer to Figure 12 and Figure 13 , Figure 12 This is a schematic diagram of the grinding component in an embodiment of this application. Figure 13 This is a schematic diagram of the sanding assembly from another perspective in an embodiment of this application. The sanding assembly 600 in this embodiment includes a sanding base 610, a grinding wheel 620, and a sanding power unit 630. The sanding base 610 is mounted on the frame 100. The grinding wheel 620 is positioned above the sanding base 610 via a grinding wheel mounting plate 612. Specifically, the grinding wheel mounting plate 612 is slidably mounted on the sanding base 610 via a third guide rail 611. The grinding wheel 620 is rotatably mounted on the grinding wheel mounting plate 612. The sanding base 610 is provided with an adjusting wheel 613 for adjusting the position of the grinding wheel 620. The adjusting wheel 613 is threadedly connected to the grinding wheel mounting plate 612 via a lead screw. The sanding power unit 630 drives the grinding wheel 620 to rotate, thereby sanding the joints of the bamboo strips 10. In order to polish the upper and lower surfaces of the joint of the bamboo strips 10, two sets of polishing components 600 can be set. The two sets of polishing components 600 are arranged at intervals along the conveying direction, and the two sets of polishing components 600 can be set symmetrically about the origin. In addition, to facilitate the entry and exit of the bamboo strips 10 from the polishing station, guide plates 640 are provided at both the feeding end and the discharge end of the polishing components 600.
[0049] Specifically, refer to Figure 14 and Figure 15 , Figure 14 This is a schematic diagram of the structure of the trimming component in the embodiments of this application. Figure 15This is a schematic diagram of the cutting assembly from another perspective in an embodiment of this application. The cutting assembly 700 in this embodiment includes a cutting base 710, an upper width-fixing blade 720, a lower width-fixing blade 730, and a cutting power component 740. The cutting base 710 is mounted on the frame 100. The upper width-fixing blade 720 and the lower width-fixing blade 730 are rotatably mounted on the cutting base 710, and are vertically spaced apart. A gap is provided between the upper width-fixing blade 720 and the lower width-fixing blade 730 for the bamboo strip 10 to pass through. The cutting power component 740 is used to drive the upper width-fixing blade 720 and the lower width-fixing blade 730 to rotate simultaneously to cut the width of the bamboo strip. For example, the cutting power component 740 can be a servo motor. The output shaft of the servo motor is coaxially fixed to the lower width-fixing blade 730, and the output end of the servo motor is also coaxially fixed to a drive wheel 721. A driven wheel 731 that meshes with the drive wheel 721 is coaxially fixed on the upper width-fixing blade 720. Under the coordinated action of the servo motor, drive wheel 721, and driven wheel 731, the upper width-fixing blade 720 and the lower width-fixing blade 730 can rotate synchronously. The overall structure is simple and compact, and the operation is reliable. In order to facilitate the centralized processing of the cut waste, a chip guide plate 712 is inclinedly provided below the lower width-fixing blade 730. The chip guide plate 712 guides the waste to a predetermined collection position for centralized processing.
[0050] Specifically, refer to Figure 16 , Figure 16 This is a schematic diagram of the winding assembly in an embodiment of this application. The winding assembly 900 in this embodiment includes a winding base 910, a slide 920, a winding shaft 930, a winding power component 950, and a translational force component 960. The winding base 910 is mounted on the frame 100. The slide 920 is movably mounted on the winding base 910 via a fourth guide rail 911, and the length direction of the fourth guide rail 911 is horizontal and perpendicular to the conveying direction. The winding shaft 930 is mounted on the base along the length direction of the fourth guide rail 911 and can rotate around its own axis. The winding power component 950 is used to drive the winding shaft 930 to rotate, and the translational force component 960 is used to drive the slide 920 to move horizontally along the length direction of the fourth guide rail 911 on the winding base 910. Thus, under the combined action of the winding power component 950 and the translational force component 960, the bamboo strips 10 are evenly wound onto the winding shaft 930. In order to prevent the bamboo strips 10 from interfering with the rotation of the winding shaft 930 during the winding process, a baffle 940 can be installed on the slide 920.
[0051] Refer again Figure 1 and Figure 2The tensioning assembly 800 in this embodiment includes a tensioning base 810, a tensioning plate 820, and guide rollers 830. The tensioning base 810 is mounted on the frame 100. The tensioning plate 820 is a rectangular plate vertically mounted on the tensioning base 810. The guide rollers 830 are mounted on the outward-facing side of the tensioning plate 820, with their axes horizontally perpendicular to the plane of the tensioning plate 820. Multiple guide rollers 830 are provided, and the multiple guide rollers 830 can be arranged as follows: Figure 1 or Figure 2 The bamboo strips 10 are set at the positions shown in the diagram. During processing, the bamboo strips 10 can be... Figure 2 The bamboo strips 10 are wound around the corresponding guide rollers 830 in a manner that, under the combined action of the guide rollers 830, keep the bamboo strips 10 taut.
[0052] To ensure the bamboo strips 10, tensioned by the tensioning assembly 800, can smoothly enter the winding station, a guide wheel 105 is provided between the tensioning assembly 800 and the winding assembly 900. Specifically, a third support 104 is provided on the frame 100, and the guide wheel 105 is rotatably mounted on the third support 104. The specific position of the guide wheel 105 can be adjusted according to the specific position of the winding assembly 900. In this way, the guide wheel 105 raises the bamboo strips 10 to a certain extent, facilitating the subsequent winding process.
[0053] Furthermore, in some embodiments, reference is made to... Figure 1 , Figure 4 and Figure 14 To ensure that the bamboo strip 10 travels in a predetermined direction to a predetermined workstation, a first guide plate 1011 is provided at the feeding end of the first conveyor. Two first guide plates 1011 are provided, spaced apart, with the gap between them just large enough for the bamboo strip 10 to pass through. Simultaneously, to ensure that the bamboo strip 10 remains centered when it reaches the cutting assembly 700, a second guide plate 1012 is provided at the feeding end of the cutting assembly 700. Two second guide plates 1012 are provided, spaced apart and centered, with the gap between them just large enough for the bamboo strip 10 to pass through.
[0054] Furthermore, to make the entire processing process more intelligent and controllable, the processing system can be controlled in real time using a PLC (Programmable Logic Controller), which is commonly used in this field. Specifically, position sensors 106 electrically connected to the PLC can be directly installed in the first conveyor group 210 and the cutting assembly 300, and the drive unit 214, cutting power unit 370, adhesive supply device, pressing power unit 540, grinding power unit 630, shearing power unit 740, winding power unit 950, and translational power unit 960, etc., can all be electrically connected to the PLC. In this way, the processing process can be monitored and adjusted in real time by the PLC, so that the entire processing process can be carried out efficiently and stably.
[0055] In summary, the embodiments of this application provide a continuous bamboo strip splicing processing system. With the combined action of the conveying component 200, cutting component 300, gluing component 400, pressing component 500, sanding component 600, cutting component 700, tensioning component 800, and winding component 900, the bamboo strip splicing process is highly automated, keeping the joint of the bamboo strips 10 relatively flat and greatly improving the bonding stability of the joint. At the same time, the width of the bamboo strips 10 can be cut according to requirements, which greatly improves production efficiency and ensures product quality.
[0056] In the above embodiments, the descriptions of each embodiment have different focuses. For parts not described in detail in a certain embodiment, please refer to the relevant descriptions in other embodiments.
[0057] In the description of this application, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, features defined with "first" and "second" may explicitly or implicitly include one or more features.
[0058] The above provides a detailed description of a continuous bamboo strip splicing system according to embodiments of this application. Specific examples have been used to illustrate the principles and implementation methods of this application. The descriptions of the embodiments above are only for the purpose of helping to understand the method and core ideas of this application. Furthermore, those skilled in the art will recognize that, based on the ideas of this application, there will be changes in the specific implementation methods and application scope. Therefore, the content of this specification should not be construed as a limitation of this application.
Claims
1. A continuous bamboo strip splicing processing system, characterized in that, The system includes a frame, a conveying assembly mounted on the frame, and a cutting assembly, an adhesive application assembly, a pressing assembly, and a winding assembly sequentially mounted on the frame along the conveying direction, wherein: The conveying assembly is used to transport bamboo strips to a predetermined processing station. The conveying assembly includes a first conveying group and a second conveying group. The cutting assembly, the gluing assembly, and the pressing assembly are sequentially arranged between the first conveying group and the second conveying group. The winding assembly is located on the side of the second conveying group away from the pressing assembly. The cutting assembly is used to cut the ends of the bamboo strips; the gluing assembly is used to apply glue to the predetermined positions of the bamboo strips; the pressing assembly is used to press the joints of the bamboo strips together; and the winding assembly is used to wind up the extended bamboo strips.
2. The bamboo strip continuous splicing processing system according to claim 1, characterized in that, The conveying assembly further includes a third conveying group, which is located between the second conveying group and the winding assembly; the processing system further includes a polishing assembly, which is located between the second conveying group and the third conveying group, and is used to polish the joints of the bamboo strips.
3. The bamboo strip continuous splicing processing system according to claim 2, characterized in that, It also includes a cutting component, which is located between the third conveying group and the winding component, and is used to cut the width of the joint of the bamboo strips.
4. The bamboo strip continuous splicing processing system according to claim 3, characterized in that, It also includes a tensioning component, which is located between the cutting component and the winding component, and is used to tension the extended bamboo strips.
5. A continuous bamboo strip splicing processing system according to any one of claims 3 to 4, characterized in that, The first conveying unit includes a vertical plate, synchronous pulleys, a synchronous belt, and a driving component. The vertical plate is mounted on the frame. The synchronous pulleys are rotatably disposed on the outside of the vertical plate. There are multiple synchronous pulleys, which are arranged in two symmetrical triangles, one upper and one lower group. There are two synchronous belts, with one synchronous belt corresponding to one group of synchronous pulleys. The synchronous belts are sleeved on the periphery of the multiple synchronous pulleys in the corresponding group. The two sides of the two synchronous belts that are close to each other form a gap for bamboo strips to pass through. The driving component is used to drive the synchronous pulleys to rotate so that the synchronous belts rotate.
6. The bamboo strip continuous splicing processing system according to claim 5, characterized in that, The cutting assembly includes a cutting base, an upper blade, a lower blade, and a cutting power component. The cutting base is mounted on the frame. The upper blade is vertically slidable on the cutting base. The lower blade is fixed on the cutting base and located below the upper blade. The cutting power component is used to drive the upper blade to move in the vertical direction.
7. The bamboo strip continuous splicing processing system according to claim 6, characterized in that, The cutting assembly also includes a main blade holder, which is vertically slidable on the cutting base, and the upper blade is detachably mounted on the main blade holder.
8. The bamboo strip continuous splicing processing system according to claim 7, characterized in that, The cutting assembly also includes a pressure plate and a discharge plate. The pressure plate is disposed on the main blade holder and located above the lower blade. The discharge plate is swayably disposed on the cutting base and located below the upper blade. The bottom of the cutting base is provided with an opening. When the discharge plate sways, it can open and close the opening at the bottom of the cutting base. A discharge power component for swaying the discharge plate is provided below the cutting base.
9. A continuous bamboo strip splicing processing system according to claim 5, characterized in that, The cutting assembly includes a cutting base, an upper width-fixing blade, a lower width-fixing blade, and a cutting power component. The cutting base is mounted on the frame. The upper and lower width-fixing blades are rotatably mounted on the cutting base and are vertically spaced apart. A gap is provided between the upper and lower width-fixing blades for the bamboo strips to pass through. The cutting power component is used to drive the upper and lower width-fixing blades to rotate in order to cut the width of the bamboo strips.
10. A continuous bamboo strip splicing processing system according to claim 5, characterized in that, The winding assembly includes a winding base, a slide, a winding shaft, a winding power component, and a translational force component. The winding base is mounted on the frame, the slide is movably mounted on the winding base, and the winding shaft is rotatably mounted on the base. The winding power component drives the winding shaft to rotate and wind up the bamboo strips, and the translational force component drives the slide to move on the winding base in a direction perpendicular to the conveying direction.