Weather-resistant, crack-resistant, sound-insulating and heat-insulating self-leveling integrated forming unit

Abstract

The utility model belongs to building material production technical field especially is a kind of weather-resistant anti-cracking sound insulation heat preservation self-leveling integrated forming unit, including base, the top fixed coupling of base has stirring drum, gantry and positioning groove, positioning groove inside activity is placed and is used for self-leveling forming use mould, be provided with vibrating mechanism on the gantry, the fixed coupling of stirring drum has flow guide seat.The utility model structure design is reasonable, through the quantitative adding mechanism, efficient stirring mechanism, feeding mechanism, mould and vibrating mechanism of being set, integrate raw material proportioning, stirring mixes, vibration forming and so on process, do not need artificial transfer, greatly improve production efficiency, and raw material proportioning precision, stirring mixing efficiency is high, and mixing is more uniform and comprehensive thorough, avoid finished product performance uneven, and by vibrating mechanism, raw materials can be uniformly vibrated, ensure that material vibrates dense and self-leveling is good.

Description

Technical Field

[0001] This utility model relates to the field of building material production technology, and in particular to an integrated molding unit for weather-resistant, crack-resistant, sound-insulating, heat-insulating, and self-leveling materials. Background Technology

[0002] In the construction industry, self-leveling materials are widely used in flooring, wall decoration, and other finishing projects due to their advantages such as automatic leveling and convenient construction. However, as people's requirements for building functions continue to increase, single-function self-leveling materials can no longer meet the needs. Integrated self-leveling materials that combine weather resistance, crack resistance, sound insulation, and thermal insulation have become the mainstream trend in the market.

[0003] Currently, equipment for producing such multifunctional self-leveling materials has many shortcomings: On the one hand, existing equipment is mostly single-process equipment, requiring multiple machines to sequentially complete processes such as raw material mixing, stirring, molding, and curing. Manual material transfer is necessary between processes, which is not only inefficient but also prone to material loss and reduced mixing uniformity. On the other hand, existing stirring mechanisms mostly use a single stirring method, making it difficult to achieve thorough mixing of raw materials with different properties (such as thermal insulation granules, crack-resistant fibers, and sound-insulating fillers). Furthermore, the leveling and density of the material cannot be precisely controlled during molding, leading to problems such as cracking, poor weather resistance, and substandard sound and thermal insulation effects in the finished product. Therefore, we propose an integrated weather-resistant, crack-resistant, sound-insulating, and thermally insulating self-leveling molding unit to solve these problems. Utility Model Content

[0004] The purpose of this utility model is to solve the above-mentioned shortcomings and propose a weather-resistant, crack-resistant, sound-insulating, heat-insulating, self-leveling integrated molding unit.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: A weather-resistant, crack-resistant, sound-insulating, heat-insulating, self-leveling integrated molding unit includes a base. A mixing drum, a gantry frame, and a positioning groove are fixedly connected to the top of the base. A mold for self-leveling molding is movably placed in the positioning groove. A vibration mechanism is provided on the gantry frame. A flow guide seat is fixedly connected inside the mixing drum. A feeding mechanism is provided between the flow guide seat and the mixing drum. A mounting frame is fixedly connected to the top of the mixing drum. A high-efficiency mixing mechanism is provided between the mounting frame and the mixing drum. Four feed pipes are fixedly connected to the top of the mixing drum. A quantitative addition mechanism is provided between the mixing drum and the feed pipes.

[0006] Preferably, the quantitative addition mechanism includes two weighing sensors fixedly connected to the top of the mixing drum, two support legs fixedly connected to the top of the two weighing sensors, and mounting rings fixedly connected to the top of the two support legs. A raw material cylinder is fixedly sleeved inside the mounting rings, and a control valve is provided at the outlet of the raw material cylinder, with the outlet of the raw material cylinder extending into the feed pipe.

[0007] Preferably, the outer side of the raw material cylinder is threaded with a cylinder cover.

[0008] Preferably, the high-efficiency stirring mechanism includes a cylinder fixedly connected to the top of the mounting frame, a motor fixedly connected to the output shaft of the cylinder, a lifting plate fixedly connected to the bottom of the motor, the output shaft of the motor passing through the lifting plate and fixedly connected to a rotating shaft, a plurality of main stirring rods fixedly connected to the outside of the rotating shaft, and a plurality of auxiliary stirring rods fixedly connected to the inner wall of the stirring cylinder.

[0009] Preferably, two guide plates are fixedly connected between the mounting frame and the mixing cylinder, and the lifting plate is slidably sleeved on the outside of the two guide plates.

[0010] Preferably, the feeding mechanism includes a feeding cylinder fixedly connected between the mixing drum and the guide seat, and a second motor fixedly connected to one side of the mixing drum. A discharge solenoid valve is provided between the feeding cylinder and the guide seat. A conveying shaft is fixedly connected to the output shaft of the second motor. An auger is fixedly sleeved on the outside of the conveying shaft. A feeding pipe is fixedly connected to one side of the feeding cylinder.

[0011] Preferably, the vibration mechanism includes a cylinder two fixedly connected to the top of the gantry frame, a movable plate fixedly connected to the output shaft of the cylinder two, a motor three fixedly connected to the bottom of the movable plate, a rotating plate fixedly connected to the output shaft of the motor three, a shock-absorbing rubber pad fixedly connected to the bottom of the rotating plate, a vibrating rod fixedly connected to the bottom of the shock-absorbing rubber pad, and two limiting rods fixedly connected to the top of the movable plate, both of which are slidably disposed on the top of the gantry frame.

[0012] Preferably, the front and rear sides of the positioning groove are each threaded with two screws, and the mold is fixedly connected to the positioning groove by four screws.

[0013] In this utility model, a weather-resistant, crack-resistant, sound-insulating, heat-insulating, and self-leveling integrated molding unit is described. Through a quantitative addition mechanism, weather-resistant agents, crack-resistant fibers, sound-insulating and heat-insulating fillers, and self-leveling substrates are poured into designated material cylinders. A weighing sensor can weigh the total weight in the material cylinders and open the corresponding control valves to allow the materials to flow into the feed pipe and mixing drum. As the amount of material decreases, the weight measured by the weighing sensor also decreases. When the weight decreases to the specified requirement, the weighing sensor sends a signal to the controller, which closes the control valves to stop feeding. This allows for the quantitative addition of materials, enabling the materials to be mixed in a certain proportion and improving the quality of self-leveling products. In this utility model, the weather-resistant, crack-resistant, sound-insulating, heat-insulating, self-leveling integrated molding unit uses a controller to control cylinder one, causing cylinder one to drive motor one and lifting plate to move up and down. Motor one drives the rotating shaft and main stirring rod to rise and fall, and simultaneously drives the rotating shaft and main stirring rod to rotate, thereby driving the main stirring rod to rise and fall while rotating, improving the stirring effect. The main stirring rod and auxiliary stirring rod are alternately arranged, further improving the stirring effect and efficiency with the assistance of the auxiliary stirring rod, allowing the raw materials to be efficiently and evenly mixed. Then, the mold is placed in the positioning groove and locked with screws. Open the feeding solenoid valve and motor two. The output shaft of motor two drives the rotation of the conveying shaft and auger, which in turn conveys the mixed raw materials to the right into the feeding pipe, and finally discharges them into the mold for automatic feeding. Finally, cylinder two drives the moving plate and motor three to move down, so that the vibrating rod moves down into the mold. Motor three drives the rotating plate and vibrating rod to rotate, which can evenly and comprehensively vibrate and compact the raw materials, ensuring the material's flowability and density. When the vibration is completed, cylinder two is started in reverse, so that the vibrating rod moves up and resets. After solidification and molding, loosen the screws, remove the mold, and demold the weather-resistant, crack-resistant, sound-insulating, heat-insulating, self-leveling finished product from the mold. This utility model has a reasonable structural design. Through the setting of a quantitative addition mechanism, a high-efficiency mixing mechanism, a feeding mechanism, a mold and a vibration mechanism, it integrates raw material proportioning, mixing and vibration molding and other processes. It eliminates the need for manual transfer, greatly improves production efficiency, and ensures accurate raw material proportioning, high mixing efficiency, and more uniform and thorough mixing, avoiding uneven performance of the finished product. In addition, the vibration mechanism can vibrate the raw materials evenly, ensuring that the materials are compacted and have good leveling properties. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of an integrated molding unit for weather resistance, crack resistance, sound insulation, heat preservation, and self-leveling proposed in this utility model; Figure 2 This is a partial sectional view of an integrated molding unit for weather resistance, crack resistance, sound insulation, heat preservation, and self-leveling proposed in this utility model. Figure 3 for Figure 1 A schematic diagram of the structure of part A; Figure 4 This is a schematic diagram of the vibration mechanism of an integrated self-leveling molding unit for weather resistance, crack resistance, sound insulation, heat preservation, and thermal insulation proposed in this utility model.

[0015] In the diagram: 1. Base; 2. Mixing drum; 3. High-efficiency mixing mechanism; 4. Quantitative addition mechanism; 5. Feeding mechanism; 6. Gantry frame; 7. Mold; 8. Vibration mechanism; 9. Guide seat; 10. Feed pipe; 11. Positioning groove; 12. Screw; 31. Auxiliary mixing rod; 32. Main mixing rod; 33. Rotating shaft; 34. Cylinder 1; 35. Guide plate; 36. Motor 1; 37. Lifting plate; 38. Mounting frame; 41. Cylinder cover; 42. Raw material cylinder; 43. Mounting ring; 44. Support leg; 45. Weighing sensor; 46. Control valve; 51. Motor 2; 52. Feeding pipe; 53. Feeding cylinder; 54. Conveying shaft; 55. Discharge solenoid valve; 56. Screw; 81. Cylinder 2; 82. Limiting rod; 83. Moving plate; 84. Vibrating rod; 85. Motor 3; 86. Rotating plate; 87. Shock-absorbing rubber pad. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0017] Reference Figures 1-4 A weather-resistant, crack-resistant, sound-insulating, heat-insulating, self-leveling integrated molding unit includes a base 1. A mixing drum 2, a gantry frame 6, and a positioning groove 11 are fixedly connected to the top of the base 1. A mold 7 for self-leveling molding is movably placed in the positioning groove 11. A vibration mechanism 8 is provided on the gantry frame 6. A flow guide seat 9 is fixedly connected inside the mixing drum 2. A feeding mechanism 5 is provided between the flow guide seat 9 and the mixing drum 2. An installation frame 38 is fixedly connected to the top of the mixing drum 2. A high-efficiency mixing mechanism 3 is provided between the installation frame 38 and the mixing drum 2. Four feed pipes 10 are fixedly connected to the top of the mixing drum 2. A quantitative addition mechanism 4 is provided between the mixing drum 2 and the feed pipes 10.

[0018] Furthermore, refer to Figures 1-3 The quantitative addition mechanism 4 includes two weighing sensors 45 fixedly connected to the top of the mixing drum 2. Two support legs 44 are fixedly connected to the top of the two weighing sensors 45. An installation ring 43 is fixedly connected to the top of the two support legs 44. A raw material cylinder 42 is fixedly sleeved inside the installation ring 43. A control valve 46 is provided at the outlet of the raw material cylinder 42. The outlet of the raw material cylinder 42 extends into the feed pipe 10. A cylinder cover 41 is threaded on the outside of the raw material cylinder 42.

[0019] The above scheme involves pouring weather-resistant agents, crack-resistant fibers, sound-insulating and heat-insulating fillers, and self-leveling substrates into designated raw material cylinders 42. A weighing sensor 45 measures the total weight within the raw material cylinder 42. The corresponding control valve 46 is then opened, allowing the raw materials to flow into the feed pipe 10 and the mixing drum 2. As the amount of raw material decreases, the weight measured by the weighing sensor 45 also decreases. When the weight reaches the specified threshold, the weighing sensor 45 sends a signal to the controller (not shown in the diagram). The controller then closes the control valve 46 to stop the material feeding, thus enabling the quantitative addition of raw materials. This allows the raw materials to be mixed in a specific ratio, improving the quality of the self-leveling compound.

[0020] Furthermore, refer to Figures 1-3 The high-efficiency stirring mechanism 3 includes a cylinder 34 fixedly connected to the top of the mounting frame 38, a motor 36 fixedly connected to the output shaft of the cylinder 34, a lifting plate 37 fixedly connected to the bottom of the motor 36, the output shaft of the motor 36 passing through the lifting plate 37 and fixedly connected to a rotating shaft 33, several main stirring rods 32 fixedly connected to the outside of the rotating shaft 33, and multiple auxiliary stirring rods 31 fixedly connected to the inner wall of the stirring drum 2.

[0021] The above scheme is adopted: the cylinder 34 drives the motor 36 and the lifting plate 37 to move up and down. The motor 36 drives the rotating shaft 33 and the main stirring rod 32 to rise and fall. At the same time, the motor 36 drives the rotating shaft 33 and the main stirring rod 32 to rotate, thereby driving the main stirring rod 32 to rise and fall and rotate at the same time, improving the stirring effect. Meanwhile, the main stirring rod 32 and the auxiliary stirring rod 31 are arranged alternately. With the assistance of the auxiliary stirring rod 31, the stirring effect and efficiency are further improved, so that the raw materials can be efficiently stirred and mixed evenly.

[0022] Furthermore, two guide plates 35 are fixedly connected between the mounting frame 38 and the mixing drum 2, and the lifting plate 37 is slidably sleeved on the outside of the two guide plates 35 to facilitate the guidance of the lifting plate 37 and make its lifting more stable.

[0023] Furthermore, refer to Figure 1 and Figure 2 The feeding mechanism 5 includes a feeding cylinder 53 fixedly connected between the mixing drum 2 and the guide seat 9, and a motor 51 fixedly connected to one side of the mixing drum 2. A discharge solenoid valve 55 is provided between the feeding cylinder 53 and the guide seat 9. A conveying shaft 54 ​​is fixedly connected to the output shaft of the motor 51. An auger 56 is fixedly sleeved on the outside of the conveying shaft 54. A feeding pipe 52 is fixedly connected to one side of the feeding cylinder 53.

[0024] Using the above scheme: Open the feeding solenoid valve 55 and motor 51. The output shaft of motor 51 drives the rotation of conveying shaft 54 ​​and auger 56, which in turn can transport the mixed raw materials to the right into the feeding pipe, and finally discharge them into the mold 7 for automatic feeding.

[0025] Furthermore, refer to Figure 1 , Figure 2 and Figure 4 The vibration mechanism 8 includes a cylinder 2 81 fixedly connected to the top of the gantry 6. A movable plate 83 is fixedly connected to the output shaft of the cylinder 2 81. A motor 3 85 is fixedly connected to the bottom of the movable plate 83. A rotating plate 86 is fixedly connected to the output shaft of the motor 3 85. A shock-absorbing rubber pad 87 is fixedly connected to the bottom of the rotating plate 86. A vibrating rod 84 is fixedly connected to the bottom of the shock-absorbing rubber pad 87. Two limiting rods 82 are fixedly connected to the top of the movable plate 83. Both limiting rods 82 are slidably set on the top of the gantry 6.

[0026] The above scheme is adopted: the cylinder 2 81 drives the moving plate 83 and the motor 3 85 to move downward, so that the vibrating rod 84 moves down into the mold 7. The motor 3 85 drives the rotating plate 86 and the vibrating rod 84 to rotate, so that the raw material can be vibrated and compacted evenly and comprehensively, ensuring the material flowability and density. When the vibration is completed, the cylinder 2 81 is started in reverse, so that the vibrating rod 84 moves up and resets.

[0027] Furthermore, the front and rear sides of the positioning groove 11 are threaded with two screws 12, and the mold 7 is fixedly connected in the positioning groove 11 by four screws 12, which facilitates the installation, fixing and disassembly of the mold 7.

[0028] In this invention, a quantitative addition mechanism is used to pour weather-resistant agents, crack-resistant fibers, sound-insulating and heat-insulating fillers, and self-leveling substrates into designated raw material cylinders 42. A weighing sensor 45 measures the total weight within the raw material cylinder 42. The corresponding control valve 46 is then opened, allowing the raw materials to flow into the feed pipe 10 and the mixing drum 2. As the amount of raw material decreases, the weight measured by the weighing sensor 45 also decreases. When the weight reaches the specified threshold, the weighing sensor 45 sends a signal to the controller (not shown in the figure). The controller then closes the control valve 46 to stop the material feeding, thus enabling the quantitative addition of raw materials. This allows the raw materials to be mixed in a specific ratio, improving the quality of the self-leveling compound.

[0029] The controller controls cylinder 34, causing it to drive motor 36 and lifting plate 37 to move up and down. Motor 36 drives the rotating shaft 33 and main stirring rod 32 to rise and fall, and simultaneously drives the rotating shaft 33 and main stirring rod 32 to rotate, thus driving the main stirring rod 32 to rise and fall while rotating, improving the stirring effect. The main stirring rod 32 and auxiliary stirring rod 31 are alternately arranged, further improving the stirring effect and efficiency with the assistance of the auxiliary stirring rod 31, ensuring efficient and uniform mixing of the raw materials. Then, mold 7 is placed in positioning groove 11 and locked with screw 12. The feeding solenoid valve 55 and motor 51 are then opened. The output shaft of machine 2 51 drives the rotation of conveyor shaft 54 ​​and auger 56, which in turn conveys the mixed raw materials to the right into the feed pipe, and finally discharges them into mold 7 for automatic feeding. Finally, cylinder 2 81 drives the moving plate 83 and motor 3 85 to move downward, so that the vibrating rod 84 moves down into mold 7. Motor 3 85 drives the rotating plate 86 and vibrating rod 84 to rotate, so that the raw materials can be vibrated and compacted evenly and comprehensively, ensuring the material's leveling and density. When the vibration is completed, cylinder 2 81 is started in reverse, so that the vibrating rod 84 moves upward and resets. After solidification and molding, screw 12 is loosened, mold 7 is removed, and the molded weather-resistant, crack-resistant, sound-insulating, heat-insulating, self-leveling finished product is demolded from mold 7.

Claims

1. A weather-resistant, crack-resistant, sound-insulating, heat-insulating, self-leveling integrated molding unit, characterized in that, The system includes a base (1), a mixing drum (2), a gantry frame (6) and a positioning groove (11) are fixedly connected to the top of the base (1), a mold (7) for self-leveling molding is movably placed in the positioning groove (11), a vibrating mechanism (8) is provided on the gantry frame (6), a flow guide seat (9) is fixedly connected inside the mixing drum (2), a feeding mechanism (5) is provided between the flow guide seat (9) and the mixing drum (2), an installation frame (38) is fixedly connected to the top of the mixing drum (2), a high-efficiency mixing mechanism (3) is provided between the installation frame (38) and the mixing drum (2), four feed pipes (10) are fixedly connected to the top of the mixing drum (2), and a quantitative addition mechanism (4) is provided between the mixing drum (2) and the feed pipes (10).

2. The weather-resistant, crack-resistant, sound-insulating, heat-insulating, self-leveling integrated molding unit according to claim 1, characterized in that, The quantitative addition mechanism (4) includes two weighing sensors (45) fixedly connected to the top of the mixing drum (2). Two support legs (44) are fixedly connected to the top of the two weighing sensors (45). An installation ring (43) is fixedly connected to the top of the two support legs (44). A raw material cylinder (42) is fixedly sleeved inside the installation ring (43). A control valve (46) is provided at the outlet of the raw material cylinder (42). The outlet of the raw material cylinder (42) extends into the feed pipe (10).

3. The weather-resistant, crack-resistant, sound-insulating, heat-insulating, self-leveling integrated molding unit according to claim 2, characterized in that, The outer side of the raw material cylinder (42) is threaded with a cylinder cover (41).

4. The weather-resistant, crack-resistant, sound-insulating, heat-insulating, self-leveling integrated molding unit according to claim 1, characterized in that, The high-efficiency stirring mechanism (3) includes a cylinder (34) fixedly connected to the top of the mounting frame (38), a motor (36) fixedly connected to the output shaft of the cylinder (34), a lifting plate (37) fixedly connected to the bottom of the motor (36), the output shaft of the motor (36) passes through the lifting plate (37) and is fixedly connected to a rotating shaft (33), a number of main stirring rods (32) are fixedly connected to the outside of the rotating shaft (33), and a number of auxiliary stirring rods (31) are fixedly connected to the inner wall of the stirring cylinder (2).

5. The weather-resistant, crack-resistant, sound-insulating, heat-insulating, self-leveling integrated molding unit according to claim 4, characterized in that, The mounting bracket (38) is fixedly connected to the mixing drum (2) by two guide plates (35), and the lifting plate (37) is slidably sleeved on the outside of the two guide plates (35).

6. The weather-resistant, crack-resistant, sound-insulating, heat-insulating, self-leveling integrated molding unit according to claim 1, characterized in that, The feeding mechanism (5) includes a feeding cylinder (53) fixedly connected between the mixing cylinder (2) and the guide seat (9), and a motor (51) fixedly connected to one side of the mixing cylinder (2). A discharge solenoid valve (55) is provided between the feeding cylinder (53) and the guide seat (9). A conveying shaft (54) is fixedly connected to the output shaft of the motor (51). An auger (56) is fixedly sleeved on the outside of the conveying shaft (54). A feeding pipe (52) is fixedly connected to one side of the feeding cylinder (53).

7. The weather-resistant, crack-resistant, sound-insulating, heat-insulating, self-leveling integrated molding unit according to claim 1, characterized in that, The vibrating mechanism (8) includes a cylinder two (81) fixedly connected to the top of the gantry frame (6). A movable plate (83) is fixedly connected to the output shaft of the cylinder two (81). A motor three (85) is fixedly connected to the bottom of the movable plate (83). A rotating plate (86) is fixedly connected to the output shaft of the motor three (85). A shock-absorbing rubber pad (87) is fixedly connected to the bottom of the rotating plate (86). A vibrating rod (84) is fixedly connected to the bottom of the shock-absorbing rubber pad (87). Two limiting rods (82) are fixedly connected to the top of the movable plate (83). Both limiting rods (82) are slidably set on the top of the gantry frame (6).

8. The weather-resistant, crack-resistant, sound-insulating, heat-insulating, self-leveling integrated molding unit according to claim 1, characterized in that, The front and rear sides of the positioning groove (11) are threaded with two screws (12), and the mold (7) is fixedly connected to the positioning groove (11) by four screws (12).

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