A kind of ceramic wine bottle production and manufacture are rolled with pressure device
Patent Information
- Application Number
- CN202522358335.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-06
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-11-06
AI Technical Summary
[0002]陶瓷酒瓶生产制造过程中,滚压装置是成型环节的关键设备,其滚压头直接与陶瓷坯料接触,完成酒瓶外形的塑造,然而,滚压头在工作后表面会附着残留坯料,若不及时清理会影响下一次成型精度,目前,现有滚压装置虽配备刮刀对滚压头进行清理,但刮除的坯料易因滚压头转动产生的离心力飞溅,难以集中收集,不仅污染工作台面,还增加了后续清洁负担
[0014]This utility model is designed with a base, support plate, roller head, adjustment mechanism, collection box, scraper and sealing mechanism. The adjustment mechanism can flexibly adjust the position of the roller head to ensure that the scraper can accurately contact the surface of the roller head to scrape off the residual blank. At the same time, the sealing mechanism can effectively prevent the scraped blank from splashing out of the collection box due to the centrifugal force generated by the rotation of the roller head, so that the scraped blank can be collected in the collection box, avoiding contamination of the work surface and reducing the subsequent cleaning burden.
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Figure CN224827001U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of ceramic wine bottle production technology, specifically a rolling device for manufacturing ceramic wine bottles. Background Technology
[0002] In the production of ceramic wine bottles, the rolling device is a key piece of equipment in the forming process. Its rolling head directly contacts the ceramic blank to shape the shape of the wine bottle. However, after the rolling head is used, residual blank will be attached to its surface. If it is not cleaned in time, it will affect the accuracy of the next forming. At present, although the existing rolling device is equipped with a scraper to clean the rolling head, the scraped blank is easily splashed by the centrifugal force generated by the rotation of the rolling head, which is difficult to collect. This not only contaminates the work surface, but also increases the subsequent cleaning burden.
[0003] As disclosed in the prior art, Chinese utility model publication CN218535024U discloses a rolling device for manufacturing ceramic wine bottles. This utility model includes a workbench, a mold, and a rolling head. The upper side wall of the workbench is provided with a cleaning mechanism for cleaning the material on the surface of the rolling head, and a collection box is placed on the upper side wall of the workbench. In the above structure, although the cleaning mechanism cleans the material on the surface of the rolling head, no relevant shielding structure is provided, which causes the scraped blank to easily splash out of the collection box under the action of centrifugal force, making it impossible to achieve effective centralized collection. That is, the problems of material splashing and inconvenient collection mentioned above exist. Therefore, we need to propose a rolling device for manufacturing ceramic wine bottles. Utility Model Content
[0004] The purpose of this utility model is to provide a rolling device for the production of ceramic wine bottles. Through the arrangement of a base, a support plate, a rolling head, an adjustment mechanism, a collection box, a scraper, and a sealing mechanism, the adjustment mechanism can flexibly adjust the position of the rolling head to ensure that the scraper can accurately contact the surface of the rolling head to scrape off the residual blank. At the same time, the sealing mechanism can effectively prevent the scraped blank from splashing out of the collection box due to the centrifugal force generated by the rotation of the rolling head, so that the blank can be collected in the collection box, thereby solving the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] A rolling device for manufacturing ceramic wine bottles includes: a base, with two sets of support plates symmetrically fixedly installed on the top of the base; a rolling head disposed on one side facing the two sets of support plates; an adjustment mechanism for adjusting the rolling head, disposed on one side facing the two sets of support plates; a collection box fixedly installed on the top of the base, with a scraper installed on one side inside the collection box; and a sealing mechanism for preventing the blank scraped off by the scraper from splashing out of the collection box, disposed on the top of the collection box.
[0007] Preferably, the sealing mechanism includes a fixed plate, a first motor, a bidirectional threaded rod, two sets of sealing covers, an arc-shaped groove, and two sets of first connecting blocks. The fixed plate is fixedly installed on the top of the base, the first motor is fixedly installed on one side of one set of support plates, and the output end of the first motor is fixedly connected to one end of the bidirectional threaded rod through a coupling. The other end of the bidirectional threaded rod is rotatably installed on one side of the fixed plate. Both sets of first connecting blocks are threaded to the outside of the bidirectional threaded rod, and the two sets of first connecting blocks are respectively fixedly connected to one side of the two sets of sealing covers. Arc-shaped grooves are respectively opened on the opposite sides of the two sets of sealing covers.
[0008] Preferably, the sealing mechanism further includes a first guide rod and two sets of second connecting blocks; one end of the first guide rod is fixedly connected to one side of one set of support plates, and the other end of the first guide rod is fixedly installed on one side of the fixed plate; both sets of second connecting blocks are slidably disposed on the outside of the first guide rod, and the two sets of second connecting blocks are respectively fixedly connected to the other side of the two sets of sealing caps.
[0009] Preferably, the adjusting mechanism includes a second motor, a first threaded rod, a moving block, a fixed frame, a first electric push rod, and a rotating component; the second motor is fixedly installed on one side of one of the support plates, and the output end of the second motor is fixedly connected to one end of the first threaded rod via a coupling; the two ends of the first threaded rod are respectively rotatably installed on opposite sides of the two sets of support plates; the moving block is threadedly connected to the outside of the first threaded rod; the fixed frame is fixedly installed at the bottom of the moving block; the first electric push rod is fixedly installed inside the fixed frame, and the telescopic end of the first electric push rod passes through the fixed frame and is fixedly connected to the top of the rotating component; the rolling head is installed at the bottom of the rotating component.
[0010] Preferably, the adjustment mechanism further includes two sets of second guide rods, with the two ends of the two sets of second guide rods respectively fixedly installed on opposite sides of the two sets of support plates, and the moving block slidably disposed on the outside of the two sets of second guide rods.
[0011] Preferably, a second electric push rod is fixedly installed on one side of the collection box, and the telescopic end of the second electric push rod passes through the collection box and is fixedly installed with an installation frame, and the scraper is fixedly installed inside the installation frame.
[0012] Preferably, a collection box is installed inside the collection box, and limit blocks are fixedly installed on both sides of the collection box. Limiting grooves for the limit blocks to engage are opened on both sides of the inside of the collection box.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] This utility model is designed with a base, support plate, roller head, adjustment mechanism, collection box, scraper and sealing mechanism. The adjustment mechanism can flexibly adjust the position of the roller head to ensure that the scraper can accurately contact the surface of the roller head to scrape off the residual blank. At the same time, the sealing mechanism can effectively prevent the scraped blank from splashing out of the collection box due to the centrifugal force generated by the rotation of the roller head, so that the scraped blank can be collected in the collection box, avoiding contamination of the work surface and reducing the subsequent cleaning burden. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of this utility model;
[0016] Figure 2 This is a schematic diagram of the adjustment mechanism of this utility model;
[0017] Figure 3 This is a schematic diagram of the sealing mechanism of this utility model;
[0018] Figure 4 This is a schematic diagram of the structure of the collection box and collection container of this utility model.
[0019] In the diagram: 1. Base; 2. Support plate; 3. Roller head; 4. Adjustment mechanism; 41. Second motor; 42. First threaded rod; 43. Moving block; 44. Fixed frame; 45. First electric push rod; 46. Rotating component; 47. Second guide rod; 5. Collection box; 6. Scraper; 7. Sealing mechanism; 71. Fixed plate; 72. First motor; 73. Bidirectional threaded rod; 74. Sealing cover; 75. Arc groove; 76. First connecting block; 77. First guide rod; 78. Second connecting block; 8. Second electric push rod; 9. Mounting frame; 10. Collection box; 11. Limiting block; 12. Limiting groove. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] Please see Figure 1-4 This utility model provides a technical solution:
[0022] A rolling device for manufacturing ceramic wine bottles includes: a base 1, with two sets of support plates 2 symmetrically fixedly installed on the top of the base 1; a rolling head 3, disposed on one side of the two sets of support plates 2 facing each other; an adjustment mechanism 4 for adjusting the rolling head 3, disposed on one side of the two sets of support plates 2 facing each other; a collection box 5, fixedly installed on the top of the base 1, with a scraper 6 installed on one side inside the collection box 5; and a sealing mechanism 7 for preventing the blank scraped by the scraper 6 from splashing out of the collection box 5, disposed on the top of the collection box 5.
[0023] By setting up a base 1, a support plate 2, a rolling head 3, an adjustment mechanism 4, a collection box 5, a scraper 6, and a sealing mechanism 7, the position of the rolling head 3 can be flexibly adjusted. This not only facilitates the precise alignment of the rolling head 3 with the mold to complete the rolling operation, but also makes it easy to move the rolling head 3 precisely to the collection box 5. This allows the scraper 6 to effectively clean the residual blank material on the surface of the rolling head 3. The sealing mechanism 7 prevents the blank material from splashing out of the collection box 5, which facilitates the centralized collection of blank material. This reduces the pollution of the workbench and the subsequent cleaning burden, thus improving the convenience and efficiency of ceramic wine bottle production.
[0024] Specifically, the sealing mechanism 7 includes a fixed plate 71, a first motor 72, a bidirectional threaded rod 73, two sets of sealing covers 74, an arc-shaped groove 75, and two sets of first connecting blocks 76. The fixed plate 71 is fixedly installed on the top of the base 1. The first motor 72 is fixedly installed on one side of one of the support plates 2, and the output end of the first motor 72 is fixedly connected to one end of the bidirectional threaded rod 73 through a coupling. The other end of the bidirectional threaded rod 73 is rotatably installed on one side of the fixed plate 71. The two sets of first connecting blocks 76 are threaded to the outside of the bidirectional threaded rod 73, and the two sets of first connecting blocks 76 are respectively fixedly connected to one side of the two sets of sealing covers 74. Arc-shaped grooves 75 are respectively opened on the opposite side of the two sets of sealing covers 74.
[0025] With the arrangement of a fixed plate 71, a first motor 72, a bidirectional threaded rod 73, two sets of sealing covers 74, an arc-shaped groove 75, and two sets of first connecting blocks 76, the first motor 72, which can be a 57HS22 stepper motor, drives the bidirectional threaded rod 73 to rotate. The two sets of first connecting blocks 76 can then drive the two sets of sealing covers 74 to move synchronously in opposite directions, achieving automatic opening and closing without manual operation, thus improving ease of operation. The transmission method of the bidirectional threaded rod 73 ensures the synchronicity of the movement of the two sets of sealing covers 74, ensuring a stable opening and closing process and avoiding [further issues]. To prevent the sealing effect from being affected by misalignment of the sealing cap 74, the arc-shaped groove 75 on the opposite side of the two sets of sealing caps 74 provides rotation space for the rotating part 46 on the rolling head 3. When the sealing cap 74 is closed, the gap between the arc-shaped groove 75 and the rotating part 46 can ensure the normal operation of the rotating part 46 and effectively block the splashing of scraped blank, thus enhancing the sealing reliability. The fixing plate 71 provides stable support for the bidirectional threaded rod 73, ensuring the stability of its rotation process, thereby ensuring the accuracy of the movement of the sealing cap 74 and improving the overall operational stability of the mechanism.
[0026] The sealing mechanism 7 also includes a first guide rod 77 and two sets of second connecting blocks 78. One end of the first guide rod 77 is fixedly connected to one side of one of the support plates 2, and the other end of the first guide rod 77 is fixedly installed on one side of the fixing plate 71. The two sets of second connecting blocks 78 are slidably disposed on the outside of the first guide rod 77, and the two sets of second connecting blocks 78 are respectively fixedly connected to the other side of the two sets of sealing covers 74.
[0027] The first guide rod 77 and the two sets of second connecting blocks 78 provide stable guidance for the movement of the sealing cover 74, preventing the sealing cover 74 from shifting or shaking during the opening and closing process, ensuring the smoothness and accuracy of the opening and closing of the sealing cover 74, and further improving the reliability of the sealing mechanism 7.
[0028] Specifically, the adjustment mechanism 4 includes a second motor 41, a first threaded rod 42, a moving block 43, a fixed frame 44, a first electric push rod 45, and a rotating component 46. The second motor 41 is fixedly installed on one side of one of the support plates 2, and the output end of the second motor 41 is fixedly connected to one end of the first threaded rod 42 through a coupling. The two ends of the first threaded rod 42 are respectively rotatably installed on opposite sides of the two sets of support plates 2. The moving block 43 is threaded to the outside of the first threaded rod 42. The fixed frame 44 is fixedly installed at the bottom of the moving block 43. The first electric push rod 45 is fixedly installed inside the fixed frame 44, and the telescopic end of the first electric push rod 45 passes through the fixed frame 44 and is fixedly connected to the top of the rotating component 46. The rolling head 3 is installed at the bottom of the rotating component 46.
[0029] With the configuration of a second motor 41, a first threaded rod 42, a moving block 43, a fixed frame 44, a first electric push rod 45, and a rotating component 46, the second motor 41 can be driven by an 86BYG250H servo motor. The rotation of the first threaded rod 42 can drive the moving block 43, the fixed frame 44, the first electric push rod 45, the rotating component 46, and the rolling head 3 to move horizontally synchronously, thus achieving flexible adjustment of the rolling head 3 in the horizontal direction. The first electric push rod 45 can be a JC35 series electric push rod from Jiechang, which can drive the rotating component 46 and the rolling head 3 to move up and down, thus achieving precise adjustment of the rolling head 3 in the vertical direction. The rotating component 46 is equipped with a drive motor, which can drive the rolling head 3 to rotate. On the one hand, during the rolling operation, the drive motor can drive the rolling head 3 to rotate stably, so that the rolling head 3 can uniformly and continuously shape the ceramic blank, ensuring the consistency and surface smoothness of the ceramic bottle forming, and improving product quality.
[0030] On the other hand, when cleaning the residual blank on the surface of the rolling head 3, the drive motor drives the rolling head 3 to rotate, which can cooperate with the scraper 6 to form relative motion, so that the scraper 6 can efficiently scrape off the residual blank on the surface of the rolling head 3, ensuring thorough cleaning and avoiding the residual blank from affecting subsequent rolling operations. At the same time, there is no need to manually rotate the rolling head 3, which improves the convenience of operation.
[0031] The adjustment mechanism 4 also includes two sets of second guide rods 47. The two ends of the two sets of second guide rods 47 are respectively fixedly installed on the opposite side of the two sets of support plates 2, and the moving block 43 is slidably disposed on the outside of the two sets of second guide rods 47.
[0032] By setting two sets of second guide rods 47, stable support and guidance are provided for the horizontal movement of the moving block 43, so as to avoid the moving block 43 tilting or jamming due to uneven force on the first threaded rod 42 during the movement, thus ensuring the smoothness and positional accuracy of the rolling head 3 adjustment process and improving the stability of rolling and cleaning operations.
[0033] In a further preferred embodiment, a second electric push rod 8 is fixedly installed on one side of the collection box 5, and the telescopic end of the second electric push rod 8 passes through the collection box 5 and is fixedly installed on the mounting frame 9, and the scraper 6 is fixedly installed inside the mounting frame 9.
[0034] By setting a second electric push rod 8 and a mounting frame 9 on one side of the collection box 5, the second electric push rod 8 can be a Linac LA23 micro electric push rod, which is used to drive the mounting frame 9 and the scraper 6 to move horizontally, thereby flexibly adjusting the degree of contact between the scraper 6 and the roller head 3, ensuring that the scraper 6 can fit tightly against the surface of the roller head 3, and improving the thoroughness of the blank removal. At the same time, the mounting frame 9 provides a stable mounting structure for the scraper 6, which makes it easy to replace the scraper 6 of different sizes or shapes according to the specifications of the roller head 3, so that it can be adapted to various roller heads 3, enhancing the adaptability of the device to the production of ceramic wine bottles of different specifications, and further ensuring the stability of the cleaning effect.
[0035] Specifically, a collection box 10 is installed inside the collection box 5, and limit blocks 11 are fixedly installed on both sides of the collection box 10. Limiting grooves 12 for the limit blocks 11 to engage are opened on both sides inside the collection box 5.
[0036] By setting up the collection box 10, the limiting block 11, and the limiting groove 12, the locking of the limiting block 11 and the limiting groove 12 can stably position the collection box 10, preventing it from shifting or tipping over due to vibration during device operation. This ensures that the scraped billet can fall stably into the collection box 10, preventing leakage and contamination of the inside of the collection box 5. This locking structure facilitates the quick removal and placement of the collection box 10. When the collected billet needs to be processed, the collection box 10 can be easily removed from the collection box 5. The operation is convenient, reducing the tedious steps in the cleaning and collection process and improving work efficiency. At the same time, the limiting structure can also ensure the consistency of the position of the collection box 10 during the collection process, ensuring that it is always in the optimal collection position, further improving the reliability of billet collection.
[0037] Working principle: When this utility model is used, the second motor 41 is started first. The second motor 41 drives the first threaded rod 42 to rotate. Under the limiting and guiding action of the second guide rod 47, the moving block 43 moves horizontally along the first threaded rod 42, and moves the rolling head 3 to the center directly above the collection box 5.
[0038] Subsequently, the first motor 72 is started to rotate forward, driving the bidirectional threaded rod 73 to rotate. Under the guidance of the first guide rod 77, the two sets of first connecting blocks 76 and second connecting blocks 78 respectively drive the two sets of sealing covers 74 to move in opposite directions along the length of the bidirectional threaded rod 73 until the sealing cover 74 is fully opened.
[0039] Next, the first electric push rod 45 is activated, and its telescopic end drives the rotating part 46 and the rolling head 3 to descend to a suitable height inside the collection box 5. Then, the second electric push rod 8 is activated to push the mounting frame 9 and the scraper 6 to move to the outside of the rolling head 3, so that the scraper 6 is in contact with the outer surface of the rolling head 3.
[0040] After the scraper 6 is applied, the first motor 72 is started to reverse, driving the bidirectional threaded rod 73 to rotate, causing the two sets of sealing covers 74 to move towards each other until they are closed. After the sealing covers 74 are closed, the rotating part 46 is started to drive the rolling head 3 to rotate, and the scraper 6 scrapes off the remaining blank on its surface. The scraped blank falls into the collection box 10 in the collection box 5 under the obstruction of the sealing mechanism 7. When it is necessary to process the collected blank, the collection box 10 can be taken out from the collection box 5 by the cooperation of the limiting block 11 and the limiting groove 12.
[0041] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A rolling device for manufacturing ceramic wine bottles, characterized in that, include: The base (1) has two sets of support plates (2) symmetrically fixedly installed on its top. The rolling head (3) is set on one side of the two sets of support plates (2) facing each other; An adjustment mechanism (4) is used to adjust the rolling head (3), and the adjustment mechanism (4) is located on one side of the two sets of support plates (2) facing each other; Collection box (5), the collection box (5) is fixedly installed on the top of the base (1), and a scraper (6) is installed on one side inside the collection box (5). A sealing mechanism (7) is provided to prevent the blank scraped by the scraper (6) from splashing out of the collection box (5), and the sealing mechanism (7) is located on the top of the collection box (5).
2. The rolling device for manufacturing ceramic wine bottles according to claim 1, characterized in that: The sealing mechanism (7) includes a fixed plate (71), a first motor (72), a bidirectional threaded rod (73), two sets of sealing covers (74), an arc groove (75), and two sets of first connecting blocks (76). The fixing plate (71) is fixedly installed on the top of the base (1). The first motor (72) is fixedly installed on one side of one of the support plates (2). The output end of the first motor (72) is fixedly connected to one end of the bidirectional threaded rod (73) through a coupling. The other end of the bidirectional threaded rod (73) is rotatably installed on one side of the fixing plate (71). The two sets of first connecting blocks (76) are threaded to the outside of the bidirectional threaded rod (73). The two sets of first connecting blocks (76) are fixedly connected to one side of the two sets of sealing covers (74). The two sets of sealing covers (74) have arc-shaped grooves (75) on opposite sides.
3. The rolling device for manufacturing ceramic wine bottles according to claim 2, characterized in that: The sealing mechanism (7) also includes a first guide rod (77) and two sets of second connecting blocks (78); One end of the first guide rod (77) is fixedly connected to one side of one of the support plates (2), and the other end of the first guide rod (77) is fixedly installed on one side of the fixing plate (71). The two sets of second connecting blocks (78) are slidably disposed on the outside of the first guide rod (77), and the two sets of second connecting blocks (78) are respectively fixedly connected to the other side of the two sets of sealing caps (74).
4. The rolling device for manufacturing ceramic wine bottles according to claim 3, characterized in that: The adjustment mechanism (4) includes a second motor (41), a first threaded rod (42), a moving block (43), a fixed frame (44), a first electric push rod (45), and a rotating component (46). The second motor (41) is fixedly installed on one side of one of the support plates (2), and the output end of the second motor (41) is fixedly connected to one end of the first threaded rod (42) through a coupling. The two ends of the first threaded rod (42) are respectively rotatably installed on the opposite side of the two support plates (2). The moving block (43) is threadedly connected to the outside of the first threaded rod (42). The fixed frame (44) is fixedly installed at the bottom of the moving block (43). The first electric push rod (45) is fixedly installed inside the fixed frame (44), and the telescopic end of the first electric push rod (45) passes through the fixed frame (44) and is fixedly connected to the top of the rotating part (46). The rolling head (3) is installed at the bottom of the rotating part (46).
5. The rolling device for manufacturing ceramic wine bottles according to claim 4, characterized in that: The adjustment mechanism (4) also includes two sets of second guide rods (47). The two ends of the two sets of second guide rods (47) are respectively fixedly installed on the opposite side of the two sets of support plates (2). The moving block (43) is slidably disposed on the outside of the two sets of second guide rods (47).
6. The rolling device for manufacturing ceramic wine bottles according to claim 5, characterized in that: A second electric push rod (8) is fixedly installed on one side of the collection box (5), and the telescopic end of the second electric push rod (8) passes through the collection box (5) and is fixedly installed with an installation frame (9). The scraper (6) is fixedly installed inside the installation frame (9).
7. The rolling device for manufacturing ceramic wine bottles according to claim 6, characterized in that: The collection box (5) is equipped with a collection box (10) inside, and a limit block (11) is fixedly installed on both sides of the collection box (10). A limit groove (12) for the limit block (11) to engage is opened on both sides of the inside of the collection box (5).
Citation Information
Patent Citations
Rolling device for ceramic wine bottle production and manufacturing
CN218535024U