A curing device for producing precast pipe piles
Patent Information
- Application Number
- CN202522394137.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-12
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-11-12
AI Technical Summary
[0003]混凝土管桩在生产后需要养护,通常养护时间为2天,在这段时间内,要尽量避免管桩受剧烈的温差变化或者受到磕碰,以免影响其养护效果,现有的养护装置呈一体化设计,针对较短的管桩时存在空间和蒸汽能的浪费,面对较长的管桩时则难以容下,影响了养护装置的实用性
[0013] 1. This utility model seals the two ends of multiple pipe sections by using movable and fixed blocking plates, and locks them in place with the first bolt. The overall inner cavity length can be controlled by selecting the number of pipe sections, thus making it convenient to adapt to the maintenance of pipe piles of different lengths.
Smart Images

Figure CN224827031U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of precast pipe pile maintenance technology, specifically a maintenance device for producing precast pipe piles. Background Technology
[0002] Pipe piles are classified into post-tensioned prestressed pipe piles and pre-tensioned prestressed pipe piles, prestressed concrete pipe piles (PC pipe piles), prestressed concrete thin-walled pipe piles (PTC pipe piles), and high-strength prestressed concrete pipe piles (PHC pipe piles). Pre-tensioned prestressed pipe piles are hollow cylindrical slender precast concrete components made using pre-tensioning prestressing technology and centrifugal molding. They are mainly composed of a cylindrical pile body, end plates, and steel sleeves.
[0003] Concrete pipe piles require curing after production, typically for two days. During this period, it is important to avoid subjecting the pipe piles to drastic temperature changes or impacts, as these can affect the curing effect. Existing curing devices are designed as integrated units, which waste space and steam energy when used for shorter pipe piles, and are difficult to accommodate for longer pipe piles, thus affecting the practicality of the curing device. Utility Model Content
[0004] The purpose of this utility model is to provide a maintenance device for the production of precast pipe piles, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] A maintenance device for producing precast pipe piles includes parallel tracks, one end of which is fixedly connected to a base plate. A connecting frame is fixedly connected to the base plate, and a fixed blocking plate is fixedly connected to the connecting frame. Multiple pipe sections are provided on the outer side of the fixed blocking plate, and flanges are provided at both ends of the pipe sections. Movable blocking plates are provided on the outer side of the edge pipe sections. The movable blocking plates are fixed to the flanges, the fixed blocking plates are fixed to the flanges, and the flanges are fixed to the flanges by first bolts. A nut is threaded to the end of the first bolt.
[0007] As a further embodiment of this utility model: the pipe section includes a matching upper pipe cover and a lower pipe seat, the upper pipe cover and the lower pipe seat are fixedly installed by a second bolt, and the end of the second bolt is threaded with a nut.
[0008] As a further embodiment of this utility model: a bracket is fixedly connected to the bottom of the lower tube seat, and a guide groove adapted to the track is fixedly connected to the bracket. Guide wheels are rotatably connected to the three sides inside the guide groove.
[0009] As a further embodiment of this utility model: a first support is provided on the inner side of the bottom of the lower tube seat, a second support is provided above the first support, and a third support is provided above the second support. V-shaped placement grooves are provided on the first support, the second support and the third support.
[0010] As a further embodiment of this utility model: a first positioning sleeve is fixedly connected to the bottom surface of the first support, a second positioning sleeve is fixedly connected to the bottom surface of the second support, and a third positioning sleeve is fixedly connected to the bottom surface of the third support. A first positioning rod adapted to it is inserted into the first positioning sleeve. The bottom end of the first positioning rod is fixedly connected to the lower tube seat, and the top end of the first positioning rod abuts against the bottom surface of the first support. A second positioning rod adapted to it is inserted into the second positioning sleeve. The bottom end of the second positioning rod is fixedly connected to the first support, and the top end of the second positioning rod abuts against the bottom surface of the second support. A third positioning rod adapted to it is inserted into the third positioning sleeve. The bottom end of the third positioning rod is fixedly connected to the second support, and the top end of the third positioning rod abuts against the bottom surface of the third support.
[0011] As a further embodiment of this utility model: an air inlet pipe is fixedly connected to the middle of the fixed blocking plate, a return air pipe is connected to the bottom of the fixed blocking plate corresponding to the bottom of the pipe section, an extension pipe is fixedly connected to the bottom of the pipe section corresponding to the return air pipe, and a conversion chamber is fixedly connected to the end of the movable blocking plate corresponding to the end of the extension pipe. The lower part of the conversion chamber is connected to the extension pipe, and the upper part of the conversion chamber is connected to the pipe section.
[0012] Compared with the prior art, the beneficial effects of this utility model are:
[0013] 1. This utility model seals the two ends of multiple pipe sections by using movable and fixed blocking plates, and locks them in place with the first bolt. The overall inner cavity length can be controlled by selecting the number of pipe sections, thus making it convenient to adapt to the maintenance of pipe piles of different lengths.
[0014] 2. The pipe section of this utility model can move on the track through the cooperation of the bracket, guide groove and guide wheel, so as to facilitate the control of the movement of the pipe section and then splicing and separation.
[0015] 3. In this utility model, the first support is placed on the first positioning rod through the first positioning sleeve, the second support is placed on the first support through the second positioning sleeve and the second positioning rod, and the third support is placed on the second support through the cooperation of the third positioning sleeve and the third positioning rod. Thus, multiple pipe piles can be placed through the V-shaped grooves on the first support, the second support and the third support.
[0016] 4. This utility model allows steam to be input from external equipment through the air inlet pipe, thereby allowing steam to be input through the fixed plug plate connection end. Steam is returned through the return pipe in conjunction with the extension pipe and the conversion chamber, and steam is returned through the movable plug plate connection end, thus forming an end steam circulation, which facilitates the maintenance of internal steam temperature. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of a curing device for producing precast pipe piles.
[0018] Figure 2 This is a rear perspective view of a curing device used in the production of precast pipe piles.
[0019] Figure 3 This is a cross-sectional view of a curing device for producing precast pipe piles.
[0020] Figure 4 This is a diagram illustrating a fixed blocking plate in a curing device used in the production of precast pipe piles.
[0021] Figure 5 This is a diagram illustrating a movable blocking plate in a curing device used in the production of precast pipe piles.
[0022] Figure 6 This is a diagram of pipe section assembly in a curing device for producing precast pipe piles.
[0023] Figure 7 This is a diagram showing a pipe section in a curing device used for producing precast pipe piles.
[0024] Figure 8 This is an exploded view of the lower pipe seat section of a curing device used in the production of precast pipe piles.
[0025] In the diagram: 1. Track; 2. Second positioning rod; 3. Base plate; 4. Connecting frame; 5. Fixed blocking plate; 6. Pipe section; 7. Flange; 8. Movable blocking plate; 9. First bolt; 10. Upper pipe cover; 11. Lower pipe seat; 12. Second bolt; 13. Bracket; 14. Guide groove; 15. Guide wheel; 16. First support; 17. Second support; 18. Third support; 19. First positioning sleeve; 20. Second positioning sleeve; 21. Third positioning sleeve; 22. First positioning rod; 23. Third positioning rod; 24. Inlet pipe; 25. Return pipe; 26. Extension pipe; 27. Conversion chamber. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] Please see Figures 1-8In this embodiment of the utility model, a maintenance device for producing precast pipe piles includes a parallel track 1. One end of the track 1 is fixedly connected to a base plate 3. A connecting frame 4 is fixedly connected to the base plate 3. A fixed blocking plate 5 is fixedly connected to the connecting frame 4. Multiple pipe sections 6 are provided on the outer side of the fixed blocking plate 5. Flanges 7 are provided at both ends of the pipe sections 6. Movable blocking plates 8 are provided on the outer side of the edge pipe sections 6. The movable blocking plate 8 is fixedly installed with the flanges 7, the fixed blocking plate 5 is fixedly installed with the flanges 7, and the flanges 7 are fixedly installed with the flanges 7 by first bolts 9. A nut is threadedly connected to the end of the first bolt 9.
[0028] The two ends of the multi-section pipe section 6 are sealed by the movable blocking plate 8 and the fixed blocking plate 5, and locked by the first bolt 9. The overall inner cavity length can be controlled by selecting the number of pipe sections 6, so as to facilitate the maintenance of pipe piles of different lengths.
[0029] The pipe section 6 includes a matching upper pipe cover 10 and a lower pipe seat 11. The upper pipe cover 10 and the lower pipe seat 11 are fixedly installed by a second bolt 12, and the end of the second bolt 12 is threaded with a nut.
[0030] A bracket 13 is fixedly connected to the bottom of the lower tube seat 11. A guide groove 14 adapted to the track 1 is fixedly connected to the bracket 13. Guide wheels 15 are rotatably connected to the three sides inside the guide groove 14.
[0031] The fixed blocking plate 5 is fixed by the connecting frame 4 and the base plate 3. The pipe section 6 can move on the track 1 through the cooperation of the bracket 13, the guide groove 14 and the guide wheel 15, which makes it easy to control the movement of the pipe section 6 and facilitates splicing and separation.
[0032] The bottom inner side of the lower pipe seat 11 is provided with a first support 16, a second support 17 is provided above the first support 16, and a third support 18 is provided above the second support 17. V-shaped placement grooves are provided on the first support 16, the second support 17 and the third support 18. The V-shaped placement grooves can facilitate the placement of pipe piles of different diameters.
[0033] A first positioning sleeve 19 is fixedly connected to the bottom surface of the first support 16, a second positioning sleeve 20 is fixedly connected to the bottom surface of the second support 17, and a third positioning sleeve 21 is fixedly connected to the bottom surface of the third support 18. A first positioning rod 22 adapted to it is inserted into the first positioning sleeve 19. The bottom end of the first positioning rod 22 is fixedly connected to the lower tube seat 11, and the top end of the first positioning rod 22 abuts against the bottom surface of the first support 16. A second positioning rod 2 adapted to it is inserted into the second positioning sleeve 20. The bottom end of the second positioning rod 2 is fixedly connected to the first support 16, and the top end of the second positioning rod 2 abuts against the bottom surface of the second support 17. A third positioning rod 23 adapted to it is inserted into the third positioning sleeve 21. The bottom end of the third positioning rod 23 is fixedly connected to the second support 17, and the top end of the third positioning rod 23 abuts against the bottom surface of the third support 18.
[0034] The first support 16 is placed on the first positioning rod 22 through the first positioning sleeve 19, the second support 17 is placed on the first support 16 through the second positioning sleeve 20 and the second positioning rod 2, and the third support 18 is placed on the second support 17 through the cooperation of the third positioning sleeve 21 and the third positioning rod 23. Thus, multiple pipe piles can be placed through the V-shaped grooves on the first support 16, the second support 17 and the third support 18.
[0035] An air inlet pipe 24 is fixedly connected to the middle of the fixed block plate 5. A return pipe 25 is connected to the bottom of the fixed block plate 5 corresponding to the bottom of the pipe section 6. An extension pipe 26 is fixedly connected to the bottom of the pipe section 6 corresponding to the return pipe 25. A conversion chamber 27 is fixedly connected to the end of the movable block plate 8 corresponding to the end of the extension pipe 26. The lower part of the conversion chamber 27 is connected to the extension pipe 26, and the upper part of the conversion chamber 27 is connected to the pipe section 6. The air inlet pipe 24 and the return pipe 25 are connected to the external steam circulation equipment.
[0036] Steam is input from external equipment through the air inlet pipe 24, thereby allowing steam to be input through the connection end of the fixed block plate 5. Steam is returned through the return pipe 25 in conjunction with the extension pipe 26 and the conversion chamber 27, and steam is returned through the connection end of the movable block plate 8, thus forming an end steam circulation, which facilitates the maintenance of the internal steam temperature.
[0037] The working principle of this utility model is as follows:
[0038] In use, the lower tube seat 11, through the cooperation of the bracket 13, guide groove 14, and guide wheel 15, can move on the track 1, allowing the lower tube seat 11 to approach the fixed blocking plate 5 and the movable blocking plate 8 to fit against the end tube section 6. These components are then locked together by the first bolt 9 and flange 7. The upper tube cover 10 is further locked together by the flange 7 and the first bolt 9. At this time, the first support 16, the second support 17, and the third support 18 are assembled inside the lower tube seat 11. The first support 16 is placed on the first positioning rod 22 through the first positioning sleeve 19. The second support 17 is placed on the first support 16 through the second positioning sleeve 20 and the second positioning rod 2. The third support 18 is placed on the second support 17 through the cooperation of the third positioning sleeve 21 and the third positioning rod 23. When the first support 16, the second support 17, and the third support 18 are stacked, multiple pipe piles can be placed through the V-grooves on the first support 16, the second support 17, and the third support 18, and the upper pipe cover 10 is further covered as a whole. The upper pipe cover 10 and the lower pipe seat 11 are combined and fixed by the second bolt 12. The flange 7 at the end of the upper pipe cover 10 is combined and fixed with the fixed blocking plate 5 and the movable blocking plate 8 by the first bolt 9. At this time, steam is input from external equipment through the air inlet pipe 24, so that the connection end of the fixed blocking plate 5 is input with steam. The return air pipe 25, in conjunction with the extension pipe 26 and the conversion chamber 27, is used for return air. The steam is returned through the connection end of the movable blocking plate 8, thus forming an end steam circulation, which facilitates the maintenance of the internal steam temperature and thus performs steam curing.
[0039] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A curing device for producing precast pipe piles, comprising a parallel track (1), characterized in that: One end of the track (1) is fixedly connected to a base plate (3). A connecting frame (4) is fixedly connected to the base plate (3). A fixed blocking plate (5) is fixedly connected to the connecting frame (4). Multiple pipe sections (6) are provided on the outside of the fixed blocking plate (5). Flanges (7) are provided at both ends of the pipe sections (6). Movable blocking plates (8) are provided on the outside of the edge pipe sections (6). The movable blocking plate (8) is fixedly installed with the flange (7), the fixed blocking plate (5) is fixedly installed with the flange (7), and the flange (7) is fixedly installed with the flange (7) by a first bolt (9). A nut is threaded to the end of the first bolt (9).
2. The curing device for producing precast pipe piles according to claim 1, characterized in that: The pipe section (6) includes a matching upper pipe cover (10) and a lower pipe seat (11). The upper pipe cover (10) and the lower pipe seat (11) are fixedly installed by a second bolt (12), and the end of the second bolt (12) is threaded with a nut.
3. The curing device for producing precast pipe piles according to claim 2, characterized in that: The bottom of the lower tube seat (11) is fixedly connected to a bracket (13), and a guide groove (14) adapted to the track (1) is fixedly connected to the bracket (13). Guide wheels (15) are rotatably connected to the three sides inside the guide groove (14).
4. A curing device for producing precast pipe piles according to claim 2, characterized in that: The bottom inner side of the lower tube seat (11) is provided with a first support (16), a second support (17) is provided above the first support (16), and a third support (18) is provided above the second support (17). V-shaped placement grooves are provided on the first support (16), the second support (17) and the third support (18).
5. A curing device for producing precast pipe piles according to claim 4, characterized in that: A first positioning sleeve (19) is fixedly connected to the bottom surface of the first support (16), a second positioning sleeve (20) is fixedly connected to the bottom surface of the second support (17), and a third positioning sleeve (21) is fixedly connected to the bottom surface of the third support (18). A first positioning rod (22) that is compatible with the first positioning sleeve (19) is inserted inside the first positioning sleeve (19). The bottom end of the first positioning rod (22) is fixedly connected to the lower tube seat (11), and the top end of the first positioning rod (22) abuts against the bottom surface of the first support (16). The second positioning sleeve (20) has a matching second positioning rod (2) inserted inside it. The bottom end of the second positioning rod (2) is fixedly connected to the first support (16), and the top end of the second positioning rod (2) abuts against the bottom surface of the second support (17). The third positioning sleeve (21) has a matching third positioning rod (23) inserted inside it. The bottom end of the third positioning rod (23) is fixedly connected to the second support (17), and the top end of the third positioning rod (23) abuts against the bottom surface of the third support (18).
6. A curing device for producing precast pipe piles according to claim 1, characterized in that: An air inlet pipe (24) is fixedly connected to the middle of the fixed block plate (5). A return air pipe (25) is connected to the bottom of the fixed block plate (5) corresponding to the bottom of the pipe section (6). An extension pipe (26) is fixedly connected to the bottom of the pipe section (6) corresponding to the return air pipe (25). A conversion chamber (27) is fixedly connected to the end of the movable block plate (8) corresponding to the end of the extension pipe (26). The lower part of the conversion chamber (27) is connected to the extension pipe (26), and the upper part of the conversion chamber (27) is connected to the pipe section (6).