High-efficiency daily-use porcelain mud plasticizing device

CN224827056UActive Publication Date: 2026-10-09CHAOZHOU XIEQIANG CERAMICS CO LTD
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Patent Information

Application Number
CN202522098862.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-29
Publication Date
2026-10-09
Estimated Expiration
2035-09-29

AI Technical Summary

Technical Problem

目前市面上的增塑容器的底部都是得一个开口,并且,在排料时需要通过对应的运输车进行运输转运,每次转运都需要一定的成本,特别是在大型生产线中,频繁的运输转运显得效率尤为低效

Benefits of technology

[0011]与现有技术相比,本实用新型的有益效果是:通过控制外侧四个盖板打开,泥料可从四边同时排出;外侧转动连接液压缸,液压缸输出端转动连接连接板,连接板与盖板固接;排料时,液压缸收缩使盖板围绕物料罐外侧转轴旋转,与出料口分离,出料口打开,泥料在重力作用下沿盖板底部导料槽流出,泥料沿盖板底部导料槽流入下方输送带一与输送带二上,输送带一将泥料向前输送,输送带二将其上方泥料输送至输送带一上方,实现快速放料与输送,相比单个开口,大大提高效率和节省人力成本;在驱动的作用下,滑杆端部与提升杆分离时,锤击杆在重力作用下底部向下锤击泥料;锤击杆带动滚轮与三角板分离时,弹簧通过限位板驱动滑杆复位,方便提升杆再次配合,实现锤击杆对泥料的往复锤击,减少团块和不均匀成分,提高泥料稳定性。

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Abstract

The utility model discloses a kind of high-efficiency daily-use porcelain mud plasticizing devices, comprising: material tank, four discharge ports are equidistantly opened in the outside of material tank, the cover plate for plugging discharge port is rotatably connected in the outside of material tank, the lower portion of discharge port is provided with conveying part, the beneficial effects of the utility model are: by controlling outside four cover plates to open, mud can be discharged simultaneously from four sides;Outside rotatably connected hydraulic cylinder, hydraulic cylinder output end is rotatably connected connecting plate, connecting plate is fixedly connected with cover plate;When discharging, hydraulic cylinder contracts so that cover plate rotates around the outside rotating shaft of material tank, and is separated from discharge port, discharge port opens, mud flows out along cover plate bottom guide chute under the action of gravity, mud flows into lower conveying belt one and conveying belt two above along cover plate bottom guide chute, conveying belt one forwards conveys mud, conveying belt two conveys mud above to conveying belt one above, realize fast discharging and conveying, compared with single opening, greatly improve efficiency and save manpower cost.
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Description

Technical Field

[0001] This utility model relates to the field of porcelain clay plasticizing technology, specifically a high-efficiency daily-use porcelain clay plasticizing device. Background Technology

[0002] Porcelain clay is one of the main raw materials used in porcelain making. Its main components typically include minerals such as kaolin, feldspar, and quartz. The quality of porcelain clay directly affects the strength, transparency, gloss, and plasticity of porcelain. During processing, porcelain clay needs to be placed in a designated container for plasticizing treatment to facilitate smoother molding and reduce defects. Currently, most plasticizing containers on the market have an opening at the bottom, and the clay needs to be transported and transferred using corresponding transport vehicles during unloading. Each transfer incurs costs, and frequent transportation and transfer are particularly inefficient, especially in large production lines. Utility Model Content

[0003] The purpose of this invention is to provide a high-efficiency plasticizing device for daily-use ceramic clay to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency daily-use porcelain clay plasticizing device, comprising: The material tank has four discharge ports equidistantly opened on its outer side. A cover plate for sealing the discharge ports is rotatably connected to the outer side of the material tank. A conveying unit is provided below the discharge ports. The hammering part is positioned above the material tank. The hammering part includes a support frame, and a hammering rod is slidably installed inside the support frame. A sliding rod is slidably connected to the middle of the hammering rod. A driving part is installed at the bottom of the support frame. The driving part includes a lifting rod for driving the sliding rod to move upward. A triangular plate is fixedly connected to the bottom of the support frame to separate the driving sliding rod from the lifting rod.

[0005] Preferably, the conveying unit includes two conveyor belts 1 placed on the material tank, and a conveyor belt 2 is installed obliquely between the two conveyor belts 1, with one end of each conveyor belt 2 located above the conveyor belts 1, and both the conveyor belts 1 and 2 located below the cover plate.

[0006] Preferably, a hydraulic cylinder is rotatably connected to the outside of the material tank, and a connecting plate is rotatably connected to the output end of the hydraulic cylinder, with the connecting plate being fixedly connected to the cover plate.

[0007] Preferably, the triangle is a right-angled triangle structure, with the short right-angled side of the triangle fixed to the support frame. One end of the slide rod is equipped with a roller, which corresponds to the inclined surface of the triangle. The middle of the roller has an annular groove that mates with the triangle.

[0008] Preferably, a limiting plate is fixed to the outer side of the slide rod, and a spring is sleeved on the outer side of the slide rod between the limiting plate and the hammer rod.

[0009] Preferably, the bottom of the support frame is fixedly connected to two support plates, and two sprockets are rotatably connected between the two support plates. A motor that drives the upper sprocket is fixedly connected to one side of each support plate. The two sprockets are connected by chain drive. The lifting rod is fixedly connected to the outside of the chain and is slidably connected to the chain.

[0010] Preferably, the outer guide rail of the hammer rod and the middle part of the support frame are fixedly connected to a slider that cooperates with the guide rail.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: By controlling the opening of the four outer cover plates, the mud can be discharged from all four sides simultaneously; the outer side is rotatably connected to the hydraulic cylinder, and the output end of the hydraulic cylinder is rotatably connected to the connecting plate, which is fixedly connected to the cover plate; during discharge, the hydraulic cylinder contracts, causing the cover plate to rotate around the outer axis of the material tank and separate from the discharge port, opening the discharge port, and the mud flows out along the bottom guide groove of the cover plate under the action of gravity. The mud flows along the bottom guide groove of the cover plate into the lower conveyor belt one and conveyor belt two. Conveyor belt one transports the mud forward, and conveyor belt two transports the mud above it to the top of conveyor belt one, realizing rapid discharge and conveying. Compared with a single opening, it greatly improves efficiency and saves labor costs; under the action of the drive, when the end of the sliding rod separates from the lifting rod, the hammer rod hammers the mud downward under the action of gravity; when the hammer rod drives the roller to separate from the triangular plate, the spring drives the sliding rod to reset through the limit plate, which facilitates the lifting rod to cooperate again, realizing the reciprocating hammering of the mud by the hammer rod, reducing lumps and uneven components, and improving the stability of the mud. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the structure of the material tank of this utility model; Figure 3 This is a schematic diagram of the hammer rod of this utility model; Figure 4 This is a schematic diagram of the material outlet structure of this utility model; Figure 5 This is a schematic diagram of the lifting rod of this utility model; Figure 6 This is a schematic diagram of the structure of the roller of this utility model.

[0013] In the diagram: 1. Material tank; 2. Hydraulic cylinder; 3. Cover plate; 4. Discharge port; 5. Conveyor belt one; 6. Conveyor belt two; 7. Support frame; 8. Hammer rod; 9. Triangular plate; 10. Support plate; 11. Chain; 12. Motor; 13. Sprocket; 14. Lifting rod; 15. Roller; 16. Slide rod; 17. Spring; 18. Limiting plate. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0015] Please see Figure 1 , 2 As shown in Figures 3, 4, 5, and 6, this utility model provides a technical solution: a high-efficiency daily-use ceramic clay plasticizing device, comprising: a material tank 1, which is a spherical cavity with an open top, four discharge ports 4 are equidistantly provided on the outer side of the material tank 1, a cover plate 3 for sealing the discharge ports 4 is rotatably connected to the outer side of the material tank 1, and a conveying part is provided below the discharge ports 4; a hammering part is placed above the material tank 1, the hammering part includes a support frame 7 fixedly connected to a bracket, a hammering rod 8 is slidably installed inside the support frame 7, the bottom of the hammering rod 8 is a semi-circular metal block, a sliding rod 16 is slidably connected to the middle of the hammering rod 8, a driving part is installed at the bottom of the support frame 7, the driving part includes a lifting rod 14 for driving the sliding rod 16 to move upward, and a triangular plate 9 for separating the driving sliding rod 16 from the lifting rod 14 is fixedly connected to the bottom of the support frame 7.

[0016] It should be noted that in this embodiment, an operating panel with a controller and corresponding control hydraulic cylinders and motors is provided. When the mud is placed inside the material tank 1, the lifting rod 14 is driven to move upward. The lifting rod 14 drives the hammer rod 8 to move upward through the sliding rod 16. When the end of the sliding rod 16 contacts the inclined surface of the triangular plate 9, the inclined surface of the triangular plate 9 drives the sliding rod 16 to move laterally. When the sliding rod 16 and the lifting rod 14 are misaligned, the hammer rod 8 pounds the mud inside the material tank 1 under the action of gravity. When the lifting rod 14 moves to the bottom of the sliding rod 16, the hammer rod 8 is lifted from bottom to top again. This cycle is repeated to achieve the reciprocating pounding of the mud. After the pounding is completed, the four cover plates 3 on the outside of the material tank 1 can be opened to allow the mud to be discharged from all four sides at the same time. In conjunction with the corresponding conveying part, the discharged material is directly conveyed to the next process. Compared with a single opening, this greatly improves efficiency and saves labor costs.

[0017] In one embodiment, the conveying unit includes two conveyor belts 5 placed on the material tank 1, and a second conveyor belt 6 is installed obliquely between the two conveyor belts 5, with one end of each second conveyor belt 6 located above the first conveyor belts 5. Both the first conveyor belts 5 and the second conveyor belt 6 are located below the cover plate 3. A hydraulic cylinder 2 is rotatably connected to the outside of the material tank 1, and a connecting plate is rotatably connected to the output end of the hydraulic cylinder 2. The connecting plate is fixedly connected to the cover plate 3.

[0018] It should be noted that, in this embodiment, during the discharge process, the hydraulic cylinder 2 retracts to rotate the cover plate 3 around the outer axis of the material tank 1, thereby separating the cover plate 3 from the discharge port 4, so that the discharge port 4 is opened. Under the action of gravity, the mud flows along the guide groove at the bottom of the cover plate 3 into the conveyor belt 5 and the conveyor belt 6 below. The conveyor belt 5 transports the mud forward, and the conveyor belt 6 transports the mud above it to the top of the conveyor belt 5, thereby achieving rapid discharge and conveying.

[0019] In one embodiment, two support plates 10 are fixedly connected to the bottom of the support frame 7, and two sprockets 13 are rotatably connected between the two support plates 10. A motor 12 that drives the upper sprocket 13 is fixedly connected to one side of the support plate 10. The two sprockets 13 are connected by a chain 11. Two lifting rods 14 are provided and fixed to the outside of the chain 11. The lifting rods 14 are slidably connected to the chain 11. The outer guide rail of the hammer rod 8 is fixedly connected to the middle of the support frame 7, and a slider that cooperates with the guide rail is fixedly connected to the middle of the support frame 7.

[0020] It should be noted that in this embodiment, the motor 12 drives the upper sprocket 13 to rotate, and the upper sprocket 13 drives the lower sprocket 13 to rotate through the chain 11. During the movement of the chain 11, the sprocket 13 drives the two lifting rods 14 to slide between the two support plates 10. When the lifting rods 14 move from bottom to top, the lifting rods 14 lift the sliding rod 16 upward, thereby lifting the hammer rod 8 upward through the sliding rod 16.

[0021] In one embodiment, the triangle 9 is a right-angled triangle structure. The short right-angled side of the triangle 9 is fixedly connected to the support frame 7. A roller 15 is installed at one end of the slide rod 16. The roller 15 corresponds to the inclined surface of the triangle 9. An annular groove that mates with the triangle 9 is opened in the middle of the roller 15. A limiting plate 18 is fixedly connected to the outside of the slide rod 16. A spring 17 is sleeved on the outside of the slide rod 16 and between the limiting plate 18 and the hammer rod 8.

[0022] It should be noted that in this embodiment, when the lifting rod 14 lifts the sliding rod 16 downwards, the hammer rod 8 moves vertically upwards under the action of the guide rail and the slider. When the roller 15 at one end of the sliding rod 16 corresponds to the triangular plate 9, the roller 15 rolls on the inclined surface of the triangular plate 9. Because the cross-section of the triangular plate 9 gradually increases upwards, the inclined surface of the triangular plate 9 drives the sliding rod 16 to move laterally away from the lifting rod 14 through the roller 15. During this period, the limiting plate 18 compresses the spring 17. When the sliding rod... When the end of 16 separates from the lifting rod 14, the bottom of the hammer rod 8 strikes downwards under the gravity of the hammer rod 8. When the hammer rod 8 drives the roller 15 to separate from the triangular plate 9, the spring 17 drives the slide rod 16 to reset through the limiting plate 18, so that the lifting rod 14 moving from the lower net can re-engage. This cycle is repeated to realize the reciprocating hammering of the mud by the hammer rod 8. The reciprocating hammering can help the solid particles in the mud to be distributed more evenly, reduce the presence of lumps and uneven components, and thus improve the stability of the mud.

[0023] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0024] Furthermore, the terms "first," "second," "third," and "fourth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first," "second," "third," or "fourth" may explicitly or implicitly include at least one of those features.

[0025] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency plasticizing device for daily-use porcelain clay, characterized in that: include: Material tank (1), four discharge ports (4) are equidistantly provided on the outside of the material tank (1), and a cover plate (3) for sealing the discharge ports (4) is rotatably connected to the outside of the material tank (1). A conveying part is provided below the discharge ports (4). The hammering part is located above the material tank (1). The hammering part includes a support frame (7). A hammering rod (8) is slidably installed inside the support frame (7). A slide rod (16) is slidably connected to the middle of the hammering rod (8). A driving part is installed at the bottom of the support frame (7). The driving part includes a lifting rod (14) for driving the slide rod (16) to move upward. A triangular plate (9) is fixedly connected to the bottom of the support frame (7) to separate the driving slide rod (16) from the lifting rod (14).

2. The high-efficiency daily-use porcelain clay plasticizing device according to claim 1, characterized in that: The conveying unit includes two conveyor belts (5) placed on the material tank (1), and a second conveyor belt (6) is installed obliquely between the two conveyor belts (5). One end of the second conveyor belt (6) is located above the first conveyor belt (5), and both the first conveyor belt (5) and the second conveyor belt (6) are located below the cover plate (3).

3. The high-efficiency plasticizing device for daily-use porcelain clay according to claim 2, characterized in that: A hydraulic cylinder (2) is rotatably connected to the outside of the material tank (1), and a connecting plate is rotatably connected to the output end of the hydraulic cylinder (2), and the connecting plate is fixedly connected to the cover plate (3).

4. The high-efficiency daily-use porcelain clay plasticizing device according to claim 1, characterized in that: The triangle plate (9) is a right triangle structure. The short right-angled side of the triangle plate (9) is fixed to the support frame (7). A roller (15) is installed at one end of the slide rod (16). The roller (15) corresponds to the inclined surface of the triangle plate (9). An annular groove that cooperates with the triangle plate (9) is opened in the middle of the roller (15).

5. The high-efficiency daily-use porcelain clay plasticizing device according to claim 4, characterized in that: A limiting plate (18) is fixed to the outside of the slide rod (16), and a spring (17) is sleeved on the outside of the slide rod (16) and between the limiting plate (18) and the hammer rod (8).

6. The high-efficiency daily-use porcelain clay plasticizing device according to claim 1, characterized in that: The bottom of the support frame (7) is fixedly connected to two support plates (10), and two sprockets (13) are rotatably connected between the two support plates (10). A motor (12) that drives the upper sprocket (13) is fixedly connected to one side of the support plate (10). The two sprockets (13) are connected by a chain (11). The lifting rod (14) is fixed to the outside of the chain (11), and the lifting rod (14) is slidably connected to the chain (11).

7. The high-efficiency daily-use porcelain clay plasticizing device according to claim 6, characterized in that: The outer guide rail of the hammer rod (8) and the middle part of the support frame (7) are fixed with a slider that cooperates with the guide rail.