Mobile recycled concrete production plant

CN224827082UActive Publication Date: 2026-10-09YICHANG XINDAXING CONCRETE CO LTD
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Patent Information

Application Number
CN202522214168.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-20
Publication Date
2026-10-09
Estimated Expiration
2035-10-20

AI Technical Summary

Technical Problem

[0002]再生混凝土制备过程中,通常是将废弃的混凝土块进行破碎,然后再进行筛分,以获取相应粒径的骨料,再运输到混凝土搅拌站进行再生混凝土的制备,混凝土制备完成之后,还需要采用大型混凝土输送车从混凝土泵站将再生混凝土运输到使用位置,但是对于偏远位置的建筑施工,此种输送方式的缺陷在于,由于受到输送道路的限制,大型混凝土输送车无法正常的通行,另一方面往复的进行骨料和物料的运输,严重的制约了再生混凝土的生产效率

Benefits of technology

1、本实用新型搅拌机通过采用移动式结构,能够方便的进行移动,能够在施工现场辅助完成再生混凝土的制备,替代传统的多次物料运输的制备工艺过程,进而适应偏远施工现场大型搅拌车无法通行的施工需求,增强了再生混凝土制备的灵活性,在制备过程中能够便于骨料的添加和卸料,提高了再生混凝土制备效率。

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Abstract

The utility model provides a mobile recycled concrete preparation equipment, the bottom of car frame is equipped with the wheel of parallel arrangement, the top of car frame is hinged to have the turnover frame, the head portion one end of turnover frame is fixed with the head portion crossbeam, is fixed with turnover power device between the head portion crossbeam and car frame, the top of turnover frame is fixed with first door type frame and second door type frame, the top of first door type frame and second door type frame is fixed with aggregate conveyor, the discharge gate of aggregate conveyor sets in the feed port of stirring drum just above, the one end outer wall of stirring drum is supported on the rotating seat and rolls, rotating seat is fixed on the top of turnover frame, the tail end of stirring drum is connected with rotating power device. This mixer passes through the adoption mobile structure, can conveniently move, and then adapts the position that the remote or large -scale mixer truck cannot pass, and then enhanced the flexibility of concrete preparation.
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Description

Technical Field

[0001] This utility model relates to the field of recycled concrete preparation technology, specifically to mobile recycled concrete preparation equipment. Background Technology

[0002] The process of preparing recycled concrete typically involves crushing waste concrete blocks, screening them to obtain aggregates of the appropriate particle size, and then transporting them to a concrete mixing plant for recycled concrete preparation. After the concrete is prepared, large concrete trucks are used to transport the recycled concrete from the concrete pumping station to the site of use. However, for construction projects in remote locations, this method has drawbacks. Firstly, the limited access roads prevent large concrete trucks from navigating the site effectively. Secondly, the repeated transport of aggregates and materials severely restricts the production efficiency of recycled concrete. Therefore, it is necessary to design appropriate recycled concrete mixers to enable on-site concrete preparation. Utility Model Content

[0003] To address the existing technical problems, the main objective of this utility model is to provide a mobile recycled concrete preparation equipment. This mixer, by adopting a mobile structure, can be easily moved and can assist in the preparation of recycled concrete on the construction site, replacing the traditional preparation process that involves multiple material transportations. This adapts to the construction needs of remote construction sites where large mixer trucks cannot pass, enhances the flexibility of recycled concrete preparation, facilitates the addition and unloading of aggregates during the preparation process, and improves the efficiency of recycled concrete preparation.

[0004] To achieve the above-mentioned technical features, the purpose of this utility model is as follows: a mobile recycled concrete preparation equipment includes a frame, with parallel wheels installed at the bottom of the frame, a tilting frame hinged to the top of the frame, a head beam fixed to one end of the tilting frame, a tilting power device fixed between the head beam and the frame, a first portal frame and a second portal frame fixed to the top of the tilting frame, an aggregate conveyor fixed to the top of the first portal frame and the second portal frame, the outlet of the aggregate conveyor being located directly above the inlet of the mixing drum, one end of the outer wall of the mixing drum being rolled and supported on a rotating seat, the rotating seat being fixed to the top of the tilting frame, and the tail end of the mixing drum being connected to the rotating power device.

[0005] A support platform is provided at one end of the vehicle frame, and a diesel generator is fixed on the top of the support platform.

[0006] The head end of the support platform is fixed with a connecting beam, and a towing hook is fixed to one end of the head of the connecting beam.

[0007] The tilting frame is hinged to the ear plate seat by a pin, and the ear plate seat is fixed to the top of the frame.

[0008] The tilting power device includes a tilting cylinder. The cylinder body of the tilting cylinder is hinged to the frame crossbeam via a first hinge seat. The frame crossbeam is fixed between the frames. The end of the piston rod of the tilting cylinder is hinged to the head crossbeam via a second hinge seat.

[0009] The aggregate conveyor includes a conveyor fixed to the top of a first portal frame and a second portal frame. A first conveying roller is rotatably mounted at one end of the conveyor, and a second conveying roller is rotatably mounted at the other end of the conveyor. A conveyor belt is installed between the first and second conveying rollers. The first conveying roller is connected to a conveyor motor.

[0010] The bearing housings of the first and second conveying rollers are connected to the reaction frame via a tension screw to form a threaded transmission.

[0011] The rotary power device includes a main shaft seat fixed to the top of the head beam, a rolling main shaft rotatably mounted on the main shaft seat via a bearing seat, the rolling main shaft being fixedly connected to the center of the tail end of the mixing tank, and the rolling main shaft being connected to the mixing motor via a reducer.

[0012] The outer wall of the mixing tank that mates with the rotating base is provided with an annular guide rail.

[0013] The present invention has the following beneficial effects: 1. This utility model mixer adopts a mobile structure, which can be easily moved and can assist in the preparation of recycled concrete on the construction site, replacing the traditional preparation process of multiple material transportation. It can adapt to the construction needs of remote construction sites where large mixer trucks cannot pass, enhance the flexibility of recycled concrete preparation, facilitate the addition and unloading of aggregates during the preparation process, and improve the efficiency of recycled concrete preparation.

[0014] 2. The diesel generator described above can be used to provide power to the mixer.

[0015] 3. The aforementioned towing hooks facilitate the connection of the entire mixer to the corresponding trailer, thereby enabling the entire mixer to be moved by the trailer.

[0016] 4. The aforementioned pins facilitate the normal rotation of the tilting frame, thereby enabling the mixing tank to operate in two different states.

[0017] 5. The aforementioned flipping power device enables the flipping frame to rotate.

[0018] 6. The aggregate conveyor described above can be used to automatically convey aggregates during the mixing process, thereby transporting the aggregates needed to prepare concrete into the mixing drum.

[0019] 7. The tensioning screw described above can be used to tension the first and second conveyor rollers, thereby achieving tension adjustment of the conveyor belt.

[0020] 8. The aforementioned rotary power device can be used to achieve mixing during the concrete preparation process. Attached Figure Description

[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0022] Figure 1 This is a first-view three-dimensional view of the overall structure of this utility model.

[0023] Figure 2 This is a second-view three-dimensional view of the overall structure of this utility model.

[0024] Figure 3 This is a third-person 3D view of the overall structure of this utility model.

[0025] Figure 4 This is a fourth-view three-dimensional diagram of the overall structure of this utility model.

[0026] In the diagram: 1. Trailer hook; 2. Connecting beam; 3. Support platform; 4. Diesel generator; 5. Mixing motor; 6. Reducer; 7. Main shaft seat; 8. Rolling main shaft; 9. Mixing tank; 10. Second hinge seat; 11. Head crossbeam; 12. Tilting cylinder; 13. First hinge seat; 14. Frame crossbeam; 15. Wheel; 16. Frame; 17. Ear plate seat; 18. Pin shaft; 19. First gantry frame; 20. Tilting frame; 21. Second gantry frame; 22. Rotating seat; 23. Circular guide rail; 24. Second conveying roller; 25. Conveyor belt; 26. First conveying roller; 27. Discharge port; 28. Tensioning screw; 29. ​​Reaction frame; 30. Conveyor; 31. Conveyor motor. Detailed Implementation

[0027] The embodiments of this utility model will be further described below with reference to the accompanying drawings.

[0028] Example 1: See Figure 1-4A mobile recycled concrete preparation equipment includes a frame 16, with parallel wheels 15 mounted on the bottom of the frame 16. A tilting frame 20 is hinged to the top of the frame 16. A head beam 11 is fixed to one end of the head of the tilting frame 20. A tilting power device is fixed between the head beam 11 and the frame 16. A first portal frame 19 and a second portal frame 21 are fixed to the top of the tilting frame 20. An aggregate conveyor is fixed to the top of the first portal frame 19 and the second portal frame 21. The discharge port 27 of the aggregate conveyor is located directly above the inlet of the mixing drum 9. One end of the outer wall of the mixing drum 9 is rolled and supported on a rotating seat 22. The rotating seat 22 is fixed to the top of the tilting frame 20. The tail end of the mixing drum 9 is connected to the rotating power device. This mixer, with its mobile structure, allows for easy movement and enables on-site preparation of recycled concrete, replacing the traditional process of multiple material transports. This adapts to the needs of remote construction sites where large mixer trucks cannot access, enhancing the flexibility of recycled concrete preparation. The mixer facilitates the addition and unloading of aggregates during the preparation process, improving efficiency. In practice, when recycled concrete is needed, concrete aggregates are automatically fed into an aggregate conveyor, while the required cement, additives, and other materials are simultaneously adjusted and automatically transported to the mixing drum 9. A rotary power unit drives the mixing drum 9 to rotate, thus mixing the aggregates and ultimately completing the preparation of recycled concrete.

[0029] Furthermore, a support platform 3 is provided at one end of the front of the frame 16, and a diesel generator 4 is fixed on the top of the support platform 3. The diesel generator 4 can be used to provide electrical energy to the mixer.

[0030] Furthermore, a connecting beam 2 is fixed to the head end of the support platform 3, and a towing hook 1 is fixed to one end of the head of the connecting beam 2. The towing hook 1 facilitates the connection of the entire mixer to a corresponding trailer, thereby enabling the entire mixer to be moved by the trailer.

[0031] Furthermore, the tilting frame 20 is hinged to the ear plate seat 17 via a pin 18, and the ear plate seat 17 is fixed to the top of the frame 16. The pin 18 facilitates the normal tilting of the tilting frame 20, thereby enabling the mixing drum 9 to operate in two different states. When not tilting, the mixing drum 9 can normally mix the aggregates. When unloading is required, the tilting frame 20 is driven to tilt, facilitating the unloading of concrete.

[0032] Furthermore, the tilting power device includes a tilting cylinder 12. The cylinder body of the tilting cylinder 12 is hinged to the frame crossbeam 14 via a first hinge seat 13. The frame crossbeam 14 is fixed between the frames 16. The piston rod end of the tilting cylinder 12 is hinged to the head crossbeam 11 via a second hinge seat 10. The tilting power device described above enables the rotation of the tilting frame 20. During operation, when the tilting frame 20 needs to be tilted, the tilting cylinder 12 is activated, driving the entire tilting frame 20 to rotate.

[0033] Furthermore, the aggregate conveyor includes a conveyor 30 fixed to the top of the first portal frame 19 and the second portal frame 21. A first conveying roller 26 is rotatably mounted at one end of the conveyor 30, and a second conveying roller 24 is rotatably mounted at the other end. A conveyor belt 25 is installed between the first conveying roller 26 and the second conveying roller 24. The first conveying roller 26 is connected to a conveyor motor 31. This aggregate conveyor can be used to automatically convey aggregates during the mixing process, thereby transporting the aggregates needed to prepare concrete into the mixing drum 9. During operation, the aggregates fall onto the conveyor belt 25, and the conveyor motor 31 is started. The conveyor motor 31 drives the first conveying roller 26, which in turn drives the conveyor belt 25, thus achieving the conveying of the aggregates via the conveyor belt 25.

[0034] Furthermore, the bearing seats of the first conveyor roller 26 and the second conveyor roller 24 are connected to the reaction frame 29 via a tensioning screw 28 to form a threaded transmission. The tensioning screw 28 can be used to tension the first conveyor roller 26 and the second conveyor roller 24, thereby realizing the tension adjustment of the conveyor belt 25.

[0035] Furthermore, the rotary power device includes a main shaft seat 7 fixed to the top of the head beam 11. A rolling main shaft 8 is rotatably mounted on the main shaft seat 7 via bearing seats. The rolling main shaft 8 is fixedly connected to the center of the tail end of the mixing tank 9. The rolling main shaft 8 is connected to the mixing motor 5 via a reducer 6. This rotary power device can be used to achieve mixing during the concrete preparation process. During operation, the mixing motor 5 is started, which drives the reducer 6, which in turn drives the rolling main shaft 8, which in turn drives the mixing tank 9 to rotate.

[0036] Furthermore, the outer wall of the mixing tank 9, which mates with the rotating base 22, is provided with an annular guide rail 23. This annular guide rail 23 ensures that the mixing tank 9 can rotate normally, thereby achieving mixing.

[0037] The working process and principle of this utility model: When recycled concrete needs to be prepared on-site, the mixer is connected to a trailer, which then moves the mixer to the location where the recycled concrete needs to be prepared. The mixer is then secured, and the aggregate is fed onto the conveyor belt 25 according to the required proportions. The conveyor motor 31 is started, driving the first conveyor roller 26, which in turn drives the conveyor belt 25, thus conveying the aggregate to the mixing drum 9. The rotary power unit is then started, driving the mixing motor 5, which in turn drives the reducer 6, which in turn drives the rolling spindle 8, which in turn drives the mixing drum 9 to rotate, thus preparing the recycled concrete. After preparation, the tilting frame needs to be tilted for unloading. The tilting cylinder 12 is started, driving the entire tilting frame 20 to rotate. The rotary power unit is then started again, causing the mixing drum 9 to rotate in the opposite direction, thus unloading the recycled concrete.

Claims

1. A mobile recycled concrete preparation equipment, characterized in that, The vehicle includes a frame (16), with parallel wheels (15) mounted on the bottom of the frame (16). A tilting frame (20) is hinged to the top of the frame (16). A head beam (11) is fixed to one end of the head of the tilting frame (20). A tilting power device is fixed between the head beam (11) and the frame (16). A first portal frame (19) and a second portal frame (21) are fixed to the top of the tilting frame (20). An aggregate conveyor is fixed to the top of the first portal frame (19) and the second portal frame (21). The discharge port (27) of the aggregate conveyor is located directly above the inlet of the mixing tank (9). One end of the outer wall of the mixing tank (9) is rolled and supported on a rotating seat (22). The rotating seat (22) is fixed to the top of the tilting frame (20). The tail end of the mixing tank (9) is connected to the rotating power device.

2. The mobile recycled concrete preparation equipment according to claim 1, characterized in that: A support platform (3) is provided at one end of the head of the frame (16), and a diesel generator (4) is fixed on the top of the support platform (3).

3. The mobile recycled concrete preparation equipment according to claim 2, characterized in that: The head end of the support platform (3) is fixed with a connecting beam (2), and one end of the head of the connecting beam (2) is fixed with a towing hook (1).

4. The mobile recycled concrete preparation equipment according to claim 1, characterized in that: The flipping frame (20) is hinged to the ear plate seat (17) by a pin (18), and the ear plate seat (17) is fixed to the top of the frame (16).

5. The mobile recycled concrete preparation equipment according to claim 1, characterized in that: The overturning power device includes an overturning cylinder (12). The cylinder body of the overturning cylinder (12) is hinged to the frame crossbeam (14) through the first hinge seat (13). The frame crossbeam (14) is fixed between the frames (16). The piston rod end of the overturning cylinder (12) is hinged to the head crossbeam (11) through the second hinge seat (10).

6. The mobile recycled concrete preparation equipment according to claim 1, characterized in that: The aggregate conveyor includes a conveyor (30) fixed on the top of the first gantry frame (19) and the second gantry frame (21). A first conveying roller (26) is rotatably mounted on one end of the conveyor (30), and a second conveying roller (24) is rotatably mounted on the other end of the conveyor (30). A conveyor belt (25) is installed between the first conveying roller (26) and the second conveying roller (24). The first conveying roller (26) is connected to a conveyor motor (31).

7. The mobile recycled concrete preparation equipment according to claim 6, characterized in that: The bearing seats of the first conveying roller (26) and the second conveying roller (24) form a threaded drive with the reaction frame (29) through the tension screw (28).

8. The mobile recycled concrete preparation equipment according to claim 1, characterized in that: The rotating power device includes a main shaft seat (7) fixed at the top of the head beam (11). A rolling main shaft (8) is rotatably mounted on the main shaft seat (7) through a bearing seat. The rolling main shaft (8) is fixedly connected to the center of the tail end of the mixing tank (9). The rolling main shaft (8) is connected to the mixing motor (5) through a reducer (6).

9. The mobile recycled concrete preparation equipment according to claim 1, characterized in that: The outer wall of the mixing tank (9) that cooperates with the rotating seat (22) is provided with an annular guide rail (23).