storage device

Abstract

The application relates to a storage device, which comprises a bin body, a flow distribution component, a material uniformizing component and a material reminding feedback component. The bin body comprises a plurality of storage units, each of which has a same feeding port and a discharging port. The flow distribution component is arranged near the inlet end of the bin body and guides the material to a designated target storage unit. The material uniformizing component is arranged in the interior of each storage unit in a one-to-one correspondence and can mix the material to keep the material composition of the discharging port uniform and consistent, thereby ensuring stable product quality. The material reminding feedback component comprises a material monitoring component, a controller and a reminding component. The controller is electrically connected with the material monitoring component and the reminding component. The material monitoring component is arranged in the bin body to monitor the material level information of the material in the bin body and sends the material level information to the controller. The controller receives the material information and sends the material information to the reminding component.

Description

Technical Field

[0001] This application relates to the field of material storage technology, and in particular to a storage device. Background Technology

[0002] Dry-mixed mortar plants can operate 24 / 7 without being limited by construction time or schedule. While the plant's mixers, packaging machines, and other equipment are stationary, the transport vehicles are mobile. Buffer silos, acting as intermediate warehouses, resolve the conflict between vehicles waiting for materials and materials waiting for vehicles, allowing the production and transport lines to operate independently and efficiently. A buffer silo occupies far less space than a bagged mortar container of the same weight, making the construction site cleaner and safer. The buffer silo is essentially a small mortar warehouse on-site, allowing construction workers to access materials immediately without waiting for transport trucks, thus avoiding work stoppages due to untimely material supply.

[0003] The existing buffer bins have small capacities and uneven mixing of materials inside. There is no signal feedback on the material level inside the bins, which can easily lead to bin overflow. Utility Model Content

[0004] This application provides a storage device that allows materials to enter the storage device evenly, and provides timely signal feedback on the material level inside the storage device to prevent the storage device from overflowing.

[0005] This application provides a storage device, comprising: a silo body including multiple storage units, each storage unit having the same inlet and outlet; a diversion component located inside the silo body near the inlet; multiple equalizing components, each corresponding to one inside each of the storage units; and a material alert feedback component, including a material monitoring component, a controller, and an alert component, wherein the controller is electrically connected to the material monitoring component and the alert component, the material monitoring component being disposed in the silo body to monitor the material level information inside the silo body and send the material level information to the controller, and the controller receiving the material information and sending it to the alert component.

[0006] In some optional embodiments, the silo body includes an inlet silo and a storage silo, one end of the inlet silo is the feed inlet, the outlet end of the inlet silo is connected to the inlet end of the storage silo, and the storage silo includes a plurality of storage units.

[0007] In some alternative embodiments, the plurality of storage units are arranged in an array.

[0008] In some alternative embodiments, in the height direction of the storage compartment, from the top to the bottom of the storage unit, the diameter of the circumscribed circle of the transverse section of each storage unit decreases.

[0009] In some alternative embodiments, the cross-sectional shape of each storage cell is any one of a circle, an ellipse, or a regular polygon.

[0010] In some alternative embodiments, the shunt component is positioned at the top of the junction of any two adjacent storage units.

[0011] In some optional embodiments, the diversion component includes a first diversion plate and a second diversion plate, which are arranged at a preset angle to form a diversion component with a V-shaped groove, the open end of which faces the junction position of adjacent storage units.

[0012] In some alternative embodiments, the material leveling component is cone-shaped, with the tip of the cone facing the feed inlet.

[0013] In some alternative embodiments, a vibrator is also included, which is disposed on the outer surface of the storage unit.

[0014] In some optional embodiments, the system also includes access doors and windows, with access holes provided in the silo body, and the access doors and windows are fastened to the access holes, and the access doors and windows are detachably connected to the silo body.

[0015] This application has at least the following technical advantages over the prior art: This application provides a storage device, which includes: a silo body, a diversion component, a material leveling component, and a material alert feedback component. The silo body includes multiple storage units, each with the same inlet and outlet. The diversion component is positioned near the inlet of the silo body and guides the material to the designated target storage unit. Multiple material leveling components are arranged one-to-one inside each storage unit. The material leveling components can mix the materials to ensure that the material composition at the outlet is uniform and consistent, thus guaranteeing stable product quality. The material alert feedback component includes a material monitoring component, a controller, and an alert component. The controller is electrically connected to both the material monitoring component and the alert component. The material monitoring component is located in the silo body to monitor the material level information inside the silo body and send the material level information to the controller. The controller receives the material information and sends it to the alert component. When the material level reaches a high level, the alert component can issue an alarm to prevent overflow and equipment damage caused by overfilling. When the material level in a certain compartment falls below a low-level set value, the system can issue an early alert to facilitate timely replenishment and avoid production interruptions due to material shortages. Attached Figure Description

[0016] Figure 1 A front view of a storage device provided in one embodiment of this application; Figure 2 for Figure 1A top view of the storage device provided in the embodiment; Figure 3 for Figure 1 Left view of the storage device provided in the embodiment; Figure 4 for Figure 3 An enlarged schematic diagram along direction A of the provided embodiment; Figure 5 for Figure 3 An enlarged schematic diagram of point I in the provided embodiment; Figure 6 for Figure 3 Enlarged schematic diagram at point II of the provided embodiment; Figure 7 for Figure 3 Enlarged schematic diagram of section III in the provided embodiment; Figure 8 for Figure 2 A cross-sectional schematic diagram of the diversion component in the provided embodiment.

[0017] Explanation of reference numerals in the attached drawings: 1-bin body; 11-storage unit; 12-feed inlet; 13-discharge outlet; 14-inlet bin; 15-storage bin; 2-diverting component; 21-first diverting plate; 22-second diverting plate; 3-uniform material distribution component; 4-material monitoring component; 41-first material monitoring element; 42-second material monitoring element; 5-vibrator; 6-maintenance door / window. Detailed Implementation

[0018] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0019] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the scope of protection of the present invention is not limited to the specific embodiments disclosed below.

[0020] Dry-mixed mortar plants can operate 24 / 7 without being limited by construction time or schedule. While the plant's mixers, packaging machines, and other equipment are stationary, the transport vehicles are mobile. Buffer silos, acting as intermediate warehouses, resolve the conflict between vehicles waiting for materials and materials waiting for vehicles, allowing the production and transport lines to operate independently and efficiently. A buffer silo occupies far less space than a bagged mortar container of the same weight, making the construction site cleaner and safer. The buffer silo is essentially a small mortar warehouse on-site, allowing construction workers to access materials immediately without waiting for transport trucks, thus avoiding work stoppages due to untimely material supply.

[0021] The existing buffer bins have small capacities and uneven mixing of materials inside. There is no signal feedback on the material level inside the bins, which can easily lead to bin overflow.

[0022] The following is in conjunction with the accompanying drawings in the instruction manual. Figures 1-8 The storage device is explained and described in detail.

[0023] This application provides a storage device in which materials can enter the storage device evenly, and the material level inside the storage unit 1 is given timely signal feedback to avoid overflow.

[0024] This application provides a storage device, which includes: a storage body 1, comprising multiple storage units 11, each storage unit 11 having the same inlet 12 and each storage unit 11 having an outlet 13; a diversion component 2, located inside the storage body 1 near the inlet 12; multiple material equalization components 3, each corresponding to one inside each storage unit 11; and a material reminder feedback component, including a material monitoring component 4, a controller, and a reminder component. The controller is electrically connected to the material monitoring component 4 and the reminder component, respectively. The material monitoring component 4 is located in the storage body 1 to monitor the material level information inside the storage body 1 and send the material level information to the controller. The controller receives the material information and sends it to the reminder component.

[0025] Specifically, the diversion component 2 guides the material to the designated target storage unit 11, and the uniform component 3 mixes the materials to ensure that the material composition at the outlet 13 remains uniform and consistent, guaranteeing stable product quality. The material monitoring component 4 includes a first material monitoring element 41 and a second material monitoring element 42, which are located at different heights in the silo 1. The height of the first material monitoring element 41 is higher than that of the second material monitoring element 42. The height of the first material monitoring element 41 is the high-level set value of the material, and the height of the second material monitoring element 42 is the low-level set value of the material. When the material is filled to the high level, the first material monitoring element 41 monitors the material level information inside the silo 1 and sends the information to the controller. The controller receives the material information and sends it to the reminder component, which can issue an alarm to prevent overflow and equipment damage caused by overfilling. When the material is filled to below the low-level set value, the reminder component can issue an early warning to facilitate timely replenishment and avoid production interruptions due to material shortages. Operators can monitor the remaining material level inside the warehouse 1 in real time and accurately, without the need for manual inventory checks.

[0026] Furthermore, both the first material monitoring element 41 and the second material monitoring element 42 are sensors. Both the first material monitoring element 41 and the second material monitoring element 42 have a fixing member 43, which is installed on the silo body 1. The fixing member 43 is tubular, with one end of the fixing member 43 located on the silo body 1 and the other end of the fixing member 43 having a flange, to which the sensor is fixed.

[0027] In some optional embodiments, the hopper 1 includes an inlet hopper 14 and a storage hopper 15. One end of the inlet hopper 14 is a feed inlet 12, and the outlet end of the inlet hopper 14 is connected to the inlet end of the storage hopper 15. The storage hopper 15 includes multiple storage units 11.

[0028] Specifically, the inlet bin 14 is rectangular in shape, with an inlet flange and an outlet flange at each end. The inlet flange connects to the feeding equipment, and the outlet flange connects to the inlet end of the bin body 1. The diversion component 2 can be more rationally positioned at the outlet end of the inlet bin 14, and its guiding action can be more centralized and precise. One end of the inlet bin 14 is the feed inlet 12, and each storage unit 11 has the same feed inlet 12. By ensuring a proper seal at the feed inlet 12 of the inlet bin 14, external air and impurities can be effectively prevented from entering the entire storage system, and internal dust can be prevented from escaping.

[0029] Furthermore, each storage unit 11 has an outlet 13 with an outlet flange.

[0030] In some alternative embodiments, the plurality of storage units 11 are arranged in an array.

[0031] Specifically, multiple storage units 11 are arranged in an array, so that the weight of the upper equipment, the materials, and the load of the equipment itself can be evenly distributed to the bottom of the entire silo 1 through the unit wall panels, avoiding stress concentration. The side wall of each storage unit 11 becomes the supporting structure of the adjacent unit, and the entire silo 1 forms a high-strength whole, which can better resist deformation and vibration, and improve the service life and reliability of the equipment.

[0032] Furthermore, the number of storage units 11 is eight, and the eight storage units 11 are divided into two rows, with four storage units 11 in each row, thus forming four columns. Each column has two storage units 11, and the two storage units 11 in each column are symmetrically arranged, so that the storage units 11 in the two rows are symmetrically arranged.

[0033] In some alternative embodiments, in the height direction of the storage compartment 15, from the top to the bottom of the storage unit 11, the diameter of the outer circle of the transverse section of each storage unit 11 becomes smaller and smaller.

[0034] Specifically, the two rows of storage units 11 are tilted outwards on one side facing the other, forming a flow channel that gradually narrows from top to bottom. For bulk materials such as powders and granules, a stable material arch can easily form at the bottom of the container with a vertical wall, preventing the material from falling naturally under gravity. The tilted inner surface disrupts the stable support structure of the material, keeping it in a state of sliding towards the center, thus effectively preventing blockages and avoiding material stagnation in corners or along the wall. This is crucial for ensuring uniform material quality and preventing agglomeration and deterioration. Under the action of gravity, the material will naturally slide towards the central discharge port 13, making it less likely to adhere to or accumulate on the wall.

[0035] In some alternative embodiments, the shape of the lateral cross-section of each storage cell 11 is any one of a circle, an ellipse, or a regular polygon.

[0036] In some alternative embodiments, the diversion component 2 is disposed at the top of the junction of any two adjacent storage units 11.

[0037] Specifically, the diversion component 2 no longer occupies the independent space directly below the inlet compartment 14, but cleverly utilizes the inherent connection area between the storage units 11. The diversion action is completed at the top boundary, and the material's falling path is more direct. The diversion component 2 guides the material to the designated target storage unit 11.

[0038] In some optional embodiments, the diversion component 2 includes a first diversion plate 21 and a second diversion plate 22, the first diversion plate 21 and the second diversion plate 22 are arranged at a preset angle to form a diversion component 2 with a V-shaped groove, the opening end of the V-shaped groove facing the junction position of the adjacent storage unit 11.

[0039] Specifically, for materials with good flowability and easy rolling, the included angle can be designed to be larger, making the diversion component 2 smoother and allowing for a smooth transition of the material. For materials with poor flowability and easy adhesion, the included angle can be designed to be smaller, making the diversion component 2 steeper and using a steeper slope to promote material sliding. Since the first diversion plate 21 and the second diversion plate 22 are set at a preset included angle, and the first diversion plate 21 and the second diversion plate 22 are inclined, the material cannot stay and accumulate in the diverter itself. It will either slide to the left or to the right, thus diverting into the two adjacent storage units 11. The continuous flow of material will have a scouring effect on the surfaces of the first diversion plate 21 and the second diversion plate 22. When the diversion direction is switched, the small amount of residual material will also slide off cleanly under the action of gravity, making it difficult to form stubborn adhesion.

[0040] In some alternative embodiments, the uniform material component 3 is cone-shaped, with the tip of the cone facing the feed inlet 12.

[0041] Specifically, when the material falls at high speed from the feed inlet 12, it directly impacts the tip of the cone. The cone decomposes the vertically downward impact force into a dispersed force that slopes downward. After impacting the cone surface, the material slides evenly along the cone surface to the surrounding area, effectively preventing the material from accumulating into a single, pointed cone inside the storage unit. The tip of the cone occupies the position of the center line inside the storage unit 11.

[0042] Furthermore, the material leveling component 3 is connected to the inner wall of the silo 1 via rigid support rods. At least two rigid support rods are provided, and the two rigid support rods are in a straight line and pass through the center of the bottom surface of the cone. Optionally, there are more than two rigid support rods, and multiple rigid support rods are evenly arranged along the periphery of the cone. There is a gap between any two adjacent rigid support rods, so that the material can be dispersed to the bottom of the storage unit 11.

[0043] In some alternative embodiments, a vibrator 5 is also included, which is disposed on the outer surface of the storage unit 11.

[0044] Specifically, the vibrator 5 generates high-frequency, low-amplitude mechanical vibrations and transmits these vibrations to the material on the inner surface of the side wall of the silo 1 and inside the silo 1. The vibration effectively breaks down the adhesion between material particles, causing the stable support structure to become unstable and collapse. For materials that easily adhere to the silo wall, the vibration effectively reduces the adhesion between the material and the silo wall, causing it to peel off and fall. The vibration energy makes the material particles slide more easily against each other, making them behave like a more fluid material, thus flowing more smoothly towards the discharge port 13, ensuring uniform settling of the entire stockpile, achieving ideal first-in-first-out (FIFO), and preventing long-term retention and deterioration of the material. During the discharge process, continuous or intermittent vibration ensures that the material flow is continuous and stable.

[0045] In some optional embodiments, an inspection door / window 6 is also included, the compartment 1 is provided with an inspection hole, the inspection door / window 6 is fastened to the inspection hole, and the inspection door / window 6 is detachably connected to the compartment 1.

[0046] Specifically, the maintenance door / window 6 is fixed to the compartment 1 with bolts, thereby achieving a detachable connection between the maintenance door / window 6 and the compartment 1.

[0047] In this application, the term "multiple" refers to at least two or more, unless otherwise expressly defined. The terms "install," "connect," "link," and "fix" should be interpreted broadly. For example, "connect" can be a fixed connection, a detachable connection, or an integral connection; "link" can be a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0048] In the description of this specification, the terms "one embodiment," "some embodiments," "specific embodiment," etc., refer to a specific feature, structure, material, or characteristic described in connection with that embodiment or example, which is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

Claims

1. A storage device, characterized in that, include: The storage unit (1) includes multiple storage units (11), each of the storage units (11) having the same inlet (12) and each of the storage units (11) having an outlet (13). The diversion component (2) is located inside the hopper (1) near the feed inlet (12); The material leveling component (3) has multiple components, each corresponding to one of the storage units (11); The material reminder feedback component includes a material monitoring component (4), a controller, and a reminder component. The controller is electrically connected to the material monitoring component (4) and the reminder component respectively. The material monitoring component (4) is installed in the silo (1) to monitor the material level information inside the silo (1) and send the material level information to the controller. The controller receives the material information and sends it to the reminder component.

2. The storage device according to claim 1, characterized in that, The silo body (1) includes an inlet silo (14) and a storage silo (15). One end of the inlet silo (14) is the feed inlet (12), and the outlet end of the inlet silo (14) is connected to the inlet end of the storage silo (15). The storage silo (15) includes multiple storage units (11).

3. The storage device according to claim 2, characterized in that, The plurality of the storage units (11) are arranged in an array.

4. The storage device according to claim 2, characterized in that, In the height direction of the storage compartment (15), from the top to the bottom of the storage unit (11), the diameter of the outer circle of the transverse section of each storage unit (11) becomes smaller and smaller.

5. The storage device according to claim 3, characterized in that, The shape of the transverse cross section of each of the storage units (11) is any one of a circle, an ellipse, or a regular polygon.

6. The storage device according to claim 1, characterized in that, The diversion component (2) is located at the top of the junction of any two adjacent storage units (11).

7. The storage device according to claim 6, characterized in that, The diversion component (2) includes a first diversion plate (21) and a second diversion plate (22). The first diversion plate (21) and the second diversion plate (22) are arranged at a preset angle to form a diversion component (2) with a V-shaped groove. The opening end of the V-shaped groove faces the junction position of the adjacent storage unit (11).

8. The storage device according to claim 1, characterized in that, The uniform material component (3) has a cone-shaped structure, with the tip of the cone facing the feed inlet (12).

9. The storage device according to claim 1, characterized in that, It also includes a vibrator (5), which is disposed on the outer surface of the storage unit (11).

10. The storage device according to claim 1, characterized in that, It also includes inspection doors and windows (6), the silo body (1) is provided with inspection holes, the inspection doors and windows (6) are fastened to the inspection holes, and the inspection doors and windows (6) are detachably connected to the silo body (1).

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