Automatic cutting and dust removing device for flat ceramic membrane joint plate

Abstract

The utility model relates to a kind of flat plate ceramic membrane joint plate automatic cutting dust removal device, including the membrane sheet automatic loading device, membrane sheet alignment device, membrane sheet cutting device, membrane sheet dust removal device and membrane sheet automatic unloading device sequentially arranged along membrane sheet processing assembly line direction;Membrane sheet alignment device includes the first synchronous conveying belt for receiving and conveying membrane sheet and the alignment mechanism for the positioning of membrane sheet;Membrane sheet cutting device includes the cutting conveyor for membrane sheet reception and transport, the compacting belt mechanism for compacting membrane sheet, the cutting mechanism for cutting membrane sheet and the first negative pressure dust collector for collecting cutting dust;Membrane sheet dust removal device includes the second synchronous conveying belt for receiving and conveying the membrane sheet after cutting and the blowing dust removal mechanism for removing residual dust on the surface of membrane sheet.The utility model greatly improves production efficiency and automation degree, significantly guarantees the accuracy and consistency of product size.

Description

Technical Field

[0001] This utility model relates to the field of flat ceramic membrane production and manufacturing, and in particular to an automatic cutting and dust removal device for flat ceramic membrane splicing plates. Background Technology

[0002] Currently, the ceramic flat film cutting process on production lines generally relies on manual operation, using a single-sided, two-stage cutting method. This method has several significant drawbacks: First, manual cutting is inefficient and slow, making it difficult to meet the demands of large-scale production. Second, due to reliance on the operator's subjective experience and technique, the consistency of product cutting specifications and dimensions is poor, easily resulting in shape deviations such as beveled edges, uneven diagonals, and uneven cross-sections, severely affecting the dimensional accuracy and appearance quality of the product. Furthermore, the debris and dust generated during the cutting process adhere to the product surface, requiring an additional independent dust removal process, further extending the production cycle and increasing production costs. Overall, the existing technology not only has low production efficiency but also poor product quality control, making it difficult to guarantee a yield rate, and has become a key bottleneck restricting the improvement of production efficiency and product quality. Summary of the Invention

[0003] This utility model aims to address the shortcomings of existing technologies by providing an automatic cutting and dust removal device for flat ceramic film splicing plates.

[0004] To achieve the above objectives, the present invention adopts the following technical solution: an automatic cutting and dust removal device for flat ceramic membrane splicing plates, comprising an automatic membrane loading device, a membrane alignment device, a membrane cutting device, a membrane dust removal device, and an automatic membrane unloading device arranged sequentially along the membrane processing production line.

[0005] The automatic diaphragm loading device includes a loading suction cup mechanism for picking up and transferring diaphragms stacked on a loading tray one by one to a diaphragm alignment device;

[0006] The diaphragm alignment device includes a first synchronous conveyor belt for receiving and conveying diaphragms and an alignment mechanism for positioning the diaphragms.

[0007] The diaphragm cutting device includes a cutting conveyor belt for receiving and conveying diaphragms, a pressing belt mechanism for pressing diaphragms, a cutting mechanism for cutting diaphragms, and a first negative pressure dust collector for collecting cutting dust.

[0008] The diaphragm dust removal device includes a second synchronous conveyor belt for receiving and conveying the cut diaphragm and a blowing dust removal mechanism for removing residual dust from the diaphragm surface;

[0009] The automatic membrane unloading device includes a third synchronous conveyor belt for receiving finished membrane sheets and an unloading suction cup mechanism for stacking the membrane sheets onto the unloading tray.

[0010] Specifically, the loading suction cup mechanism includes a loading X-axis linear motor module mounted on the frame, a loading Y-axis linear motor module mounted on the loading X-axis linear motor module slide, a loading Z-axis linear motor module mounted on the loading Y-axis linear motor module slide, a loading suction cup frame mounted on the loading Z-axis linear motor module slide, and several first diaphragm sensors mounted on the frame corresponding to the diaphragm at the bottom of the loading tray.

[0011] Specifically, the first synchronous conveyor belt consists of several parallel strip conveyor belts arranged at equal intervals, and is installed on the frame and placed close to the loading pallet. A second diaphragm sensor is installed on the frame, located in the middle gap of the first synchronous conveyor belt, to detect whether the diaphragm is in place.

[0012] Specifically, the alignment mechanism includes a pair of lifting pallets, a lifting cylinder for driving the lifting pallets to move up and down, an alignment baffle fixed on the top of one lifting pallet, an alignment push plate slidably disposed on the top of the other lifting pallet, and an alignment cylinder installed on the top of the lifting pallet for driving the alignment push plate to move. The alignment baffle and the alignment push plate are in the shape of a "mountain" and the corresponding vertical plate is located in the gap of the first synchronous conveyor belt.

[0013] Specifically, the cutting conveyor belt is installed on the frame and connected to the first synchronous conveyor belt. A third diaphragm sensor for detecting the diaphragm position is installed on the frame at the beginning of the cutting conveyor belt. Waste recycling bins are installed on the frames at the front and rear ends of the cutting conveyor belt. The first negative pressure dust collector is installed on the frame above the cutting conveyor belt and corresponds to the cutting mechanism.

[0014] Specifically, the belt pressing mechanism includes a belt pressing drive shaft rotatably connected to the frame, a belt pressing motor mounted on the frame to drive the belt pressing drive shaft to rotate, two belt pressing machines driven by the belt pressing drive shaft, and a belt pressing Y-axis linear motor module that drives the spacing between the two belt pressing machines to adjust. The belt pressing machines include a housing, a drive wheel and a driven wheel rotatably connected to both ends of the inner wall of the housing, a belt pressing machine sleeved on the drive wheel and the driven wheel, several elastic plate fixing seats equally spaced on the inner wall of the housing, a belt pressing elastic steel sheet connected to the bottom of the elastic plate fixing seat, and a belt pressing block connected to the bottom of the belt pressing elastic steel sheet. The belt pressing drive shaft is a splined shaft that passes through the housing and is splinedly connected to the drive wheel. A connecting frame is installed in the middle of the outer side of the housing, and the connecting frame is installed at the bottom of the slide of the belt pressing Y-axis linear motor module.

[0015] Specifically, the cutting mechanism includes a cutting Y-axis linear motor module mounted on the frame, a cutting Z-axis linear motor module mounted on the cutting Y-axis linear motor module slide, a cutting motor mounted on the cutting Z-axis linear motor module slide, and a cutting saw blade mounted on the cutting motor spindle.

[0016] Specifically, the second synchronous conveyor belt is a pair of parallel strip conveyor belts with equal spacing, and it is connected to the cutting conveyor belt. A diaphragm sensor located in the gap of the second synchronous conveyor belt is installed on the frame. The dust removal mechanism includes a dust removal channel sleeved on the second synchronous conveyor belt, positive pressure blowers installed on the front and rear sides of the dust removal channel, and a second negative pressure dust collector installed at the bottom of the dust removal channel.

[0017] Specifically, the third synchronous conveyor belt is a pair of parallel strip conveyor belts with equal spacing, and it is connected to the second synchronous conveyor belt. The fourth diaphragm sensor and the fifth diaphragm sensor are respectively installed on the frame in the gaps at the beginning and end of the third synchronous conveyor belt.

[0018] Specifically, the unloading tray is placed adjacent to the end of the third synchronous conveyor belt. The unloading suction cup mechanism includes an unloading X-axis linear motor module mounted on the frame, an unloading Y-axis linear motor module mounted on the slide of the unloading X-axis linear motor module, an unloading Z-axis linear motor module mounted on the slide of the unloading Y-axis linear motor module, an unloading suction cup frame mounted on the slide of the unloading Z-axis linear motor module, and an unloading tray sensor mounted on the frame corresponding to the unloading tray.

[0019] The beneficial effects of this utility model are:

[0020] 1. Significantly improved production efficiency and automation: By adopting an automated cutting and dust removal production line, continuous and uninterrupted precise cutting is achieved, completely eliminating the inefficient manual single-cutting mode. This not only multiplies the cutting speed to meet the needs of large-scale production, but also greatly reduces reliance on skilled operators, thus reducing labor costs.

[0021] 2. Significantly ensures the accuracy and consistency of product dimensions: Based on high-precision membrane alignment and cutting devices, it ensures that the cutting size, angle, and diagonal length of each ceramic flat sheet membrane perfectly conform to preset parameters. This effectively eliminates problems such as slant edges, asymmetry, and shape deviations that are difficult to avoid in manual operation, resulting in a qualitative leap in product yield.

[0022] 3. Integration of cutting and dust removal processes: The innovative integration of a diaphragm dust collector within or near the cutting unit allows for the immediate collection and extraction of debris generated during cutting, achieving simultaneous "cutting and dust removal." This eliminates the need for separate subsequent dust removal processes, shortens the production process, reduces dust pollution of the workshop environment and secondary damage to product surfaces, and improves product cleanliness.

[0023] 4. Comprehensive improvement in production efficiency and economic benefits: The combined effects of the above have created a highly efficient, stable, and high-quality automated cutting and dust removal production line. It not only shortens the production cycle of individual products and reduces overall production costs (including labor, waste, and equipment footprint costs), but also enhances the market competitiveness of the final product by improving product consistency and reliability, thus significantly increasing economic benefits. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the structure of this utility model;

[0025] Figure 2 This is a schematic diagram of the automatic diaphragm loading device and diaphragm alignment device of this utility model;

[0026] Figure 3 This is a schematic diagram of the diaphragm cutting device of this utility model;

[0027] Figure 4 This is a schematic diagram of the pressing belt mechanism of this utility model;

[0028] Figure 5 This is a schematic diagram of the diaphragm dust removal device and the automatic diaphragm unloading device of this utility model;

[0029] In the picture:

[0030] 1- Loading pallet;

[0031] 2-Piece;

[0032] 3- Loading suction cup mechanism; 301- Loading X-axis linear motor module; 302- Loading Y-axis linear motor module; 303- Loading Z-axis linear motor module; 304- Loading suction cup holder; 305- First diaphragm sensor;

[0033] 4-First synchronous conveyor belt; 401-Second diaphragm sensor;

[0034] 5-Alignment mechanism; 501-Lifting pallet; 502-Lifting cylinder; 503-Alignment baffle; 504-Alignment push plate; 505-Alignment cylinder;

[0035] 6-Cutting conveyor belt; 601-Third diaphragm sensor; 602-Waste recycling bin;

[0036] 7-Belt clamping mechanism; 701-Belt clamping drive shaft; 702-Belt clamping motor; 703-Belt clamping transmission machine; 7031-Drive wheel; 7032-Belt clamping; 7033-Driven wheel; 7034-Elastic sheet fixing seat; 7035-Pressure elastic steel sheet; 7036-Belt clamping block; 7037-Housing; 7038-Connecting frame; 704-Y-axis linear motor module for clamping;

[0037] 8-Cutting mechanism; 801-Cutting Y-axis linear motor module; 802-Cutting Z-axis linear motor module; 803-Cutting motor; 804-Cutting saw blade;

[0038] 9-First negative pressure dust collector;

[0039] 10 - Second synchronous conveyor belt; 1001 - Diaphragm sensor;

[0040] 11-Dust removal mechanism; 1101-Dust removal channel; 1102-Positive pressure blower; 1103-Second negative pressure dust collector;

[0041] 12-Third synchronous conveyor belt; 1201-Fourth diaphragm sensor; 1202-Fifth diaphragm sensor;

[0042] 13-Unload the tray;

[0043] 14-Unload suction cup mechanism; 1401-Unload X-axis linear motor module; 1402-Unload Y-axis linear motor module; 1403-Unload Z-axis linear motor module; 1404-Unload suction cup holder; 1405-Unload tray sensor;

[0044] The following will describe in detail the embodiments of this utility model with reference to the accompanying drawings. Detailed Implementation

[0045] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0046] like Figures 1-5 As shown, an automatic cutting and dust removal device for flat ceramic membrane splices includes an automatic membrane loading device, a membrane alignment device, a membrane cutting device, a membrane dust removal device, and an automatic membrane unloading device arranged sequentially along the membrane processing production line.

[0047] The automatic diaphragm loading device includes a loading suction cup mechanism 3 for picking up and transferring diaphragms 2 stacked on the loading tray 1 one by one to the diaphragm alignment device; the loading suction cup mechanism 3 includes a loading X-axis linear motor module 301 mounted on the frame, a loading Y-axis linear motor module 302 mounted on the loading X-axis linear motor module 301 slide, a loading Z-axis linear motor module 303 mounted on the loading Y-axis linear motor module 302 slide, a loading suction cup frame 304 mounted on the loading Z-axis linear motor module 303 slide, and a plurality of first diaphragm sensors 305 mounted on the frame corresponding to the bottommost diaphragm 2 on the loading tray 1.

[0048] The diaphragm alignment device includes a first synchronous conveyor belt 4 for receiving and conveying diaphragms 2 and an alignment mechanism 5 for positioning the diaphragms. The first synchronous conveyor belt 4 consists of several parallel strip conveyor belts arranged at equal intervals, and is mounted on a frame and arranged adjacent to the loading pallet 1. A second diaphragm sensor 401 is installed on the frame and located in the gap between the first synchronous conveyor belt 4 to detect whether the diaphragm 2 is in position. The alignment mechanism 5 includes a pair of lifting pallets 501, a lifting cylinder 502 for driving the lifting pallets 501 to rise and fall, an alignment baffle 503 fixed to the top of one lifting pallet 501, an alignment push plate 504 slidably disposed on the top of the other lifting pallet 501, and an alignment cylinder 505 mounted on the top of the lifting pallet 501 for driving the alignment push plate 504 to move. The alignment baffle 503 and the alignment push plate 504 are in a "mountain" shape, and the corresponding vertical plates are located in the gaps between the first synchronous conveyor belt 4.

[0049] The diaphragm cutting device includes a cutting conveyor belt 6 for receiving and conveying the diaphragm 2, a pressing belt mechanism 7 for pressing the diaphragm 2, a cutting mechanism 8 for cutting the diaphragm 2, and a first negative pressure dust collector 9 for collecting cutting dust. The cutting conveyor belt 6 is installed on the frame and connected to the first synchronous conveyor belt 4. A third diaphragm sensor 601 for detecting the position of the diaphragm 2 is installed on the frame at the beginning of the cutting conveyor belt 6. Waste recycling bins 602 are installed on the frames at the front and rear ends of the cutting conveyor belt 6. The first negative pressure dust collector 9 is installed on the frame above the cutting conveyor belt 6 and corresponds to the cutting mechanism 8. The belt pressing mechanism 7 includes a belt pressing drive shaft 701 rotatably connected to the frame, a belt pressing motor 702 mounted on the frame to drive the belt pressing drive shaft 701 to rotate, two belt pressing machines 703 driven by the belt pressing drive shaft 701, and a belt pressing Y-axis linear motor module 704 that drives the two belt pressing machines 703 to adjust the distance between them. Each belt pressing machine 703 includes a housing 7037, a drive wheel 7031 and a driven wheel 7033 rotatably connected to both ends of the inner wall of the housing 7037, and a drive wheel 7031 and a driven wheel 7033 sleeved on the drive wheel 7031 and the driven wheel 7033. The cutting mechanism 8 includes a clamping belt 7032 on the drive wheel 7033, several elastic plate fixing seats 7034 evenly spaced on the inner wall of the housing 7037, clamping elastic steel plates 7035 connected to the bottom of the elastic plate fixing seats 7034, and belt pressure blocks 7036 connected to the bottom of the clamping elastic steel plates 7035. The clamping belt drive shaft 701 is a splined shaft that passes through the housing 7037 and is splinedly connected to the drive wheel 7031. A connecting frame 7038 is installed in the middle of the outer side of the housing 7037. The connecting frame 7038 is installed at the bottom of the slide of the clamping Y-axis linear motor module 704. The cutting mechanism 8 includes a cutting Y-axis linear motor module 801 mounted on the frame, a cutting Z-axis linear motor module 802 mounted on the slide of the cutting Y-axis linear motor module 801, a cutting motor 803 mounted on the slide of the cutting Z-axis linear motor module 802, and a cutting saw blade 804 mounted on the main shaft of the cutting motor 803. To prevent the cutting saw blade 804 from affecting the cutting conveyor belt 6, several cutting avoidance slots can be set on the cutting conveyor belt 6. The lower edge of the cutting saw blade 804 can cut into the cutting avoidance slots during cutting. The position of the cutting avoidance slots matches the required size of the diaphragm 2.

[0050] The diaphragm dust removal device includes a second synchronous conveyor belt 10 for receiving and conveying the cut diaphragm 2 and a blowing dust removal mechanism 11 for removing residual dust from the diaphragm surface. The second synchronous conveyor belt 10 is a pair of equally spaced parallel strip conveyor belts that are connected to the cutting conveyor belt 6. A diaphragm sensor 1001 located in the gap of the second synchronous conveyor belt 10 is installed on the frame. The blowing dust removal mechanism 11 includes a dust removal channel 1101 sleeved on the second synchronous conveyor belt 10, a positive pressure blower 1102 installed on the front and rear sides of the dust removal channel 1101, and a second negative pressure dust collector 1103 installed at the bottom of the dust removal channel 1101.

[0051] The automatic diaphragm unloading device includes a third synchronous conveyor belt 12 for receiving finished diaphragms 2 and an unloading suction cup mechanism 14 for stacking diaphragms 2 onto an unloading tray 13. The third synchronous conveyor belt 12 is a pair of equally spaced parallel strip conveyor belts that are connected to the second synchronous conveyor belt 10. A fourth diaphragm sensor 1201 and a fifth diaphragm sensor 1202 are respectively installed on the frame in the gaps at the beginning and end of the third synchronous conveyor belt 12. The unloading tray 13 is placed adjacent to the end of the third synchronous conveyor belt 12. The unloading suction cup mechanism 14 includes an unloading X-axis linear motor module 1401 mounted on the frame, an unloading Y-axis linear motor module 1402 mounted on the slide of the unloading X-axis linear motor module 1401, an unloading Z-axis linear motor module 1403 mounted on the slide of the unloading Y-axis linear motor module 1402, an unloading suction cup frame 1404 mounted on the slide of the unloading Z-axis linear motor module 1403, and an unloading tray sensor 1405 mounted on the frame corresponding to the unloading tray 13.

[0052] To ensure the smooth operation of each device, a central control unit is also included. This central control unit is electrically connected to the automatic diaphragm loading device, diaphragm alignment device, diaphragm cutting device, diaphragm dust removal device, and automatic diaphragm unloading device. It receives sensor signals from each device and sends control commands to coordinate the sequential execution of each process. Specifically, the central control unit is connected to: the loading X-axis linear motor module 301, loading Y-axis linear motor module 302, loading Z-axis linear motor module 303, the first diaphragm sensor 304, and the loading suction cup frame 304 in the automatic diaphragm loading device, controlling the movement and suction action of the loading suction cup frame 304; the first synchronous conveyor belt 4, the second diaphragm sensor 401, the lifting cylinder 502, and the alignment cylinder 505 in the diaphragm alignment device, controlling the centering and conveying of the diaphragm 2; and the cutting conveyor belt 6 and the third diaphragm sensor 405 in the diaphragm cutting device. The device is connected to the following components: actuator 601, first negative pressure dust collector 9, pressing belt motor 702, pressing Y-axis linear motor module 704, cutting Y-axis linear motor module 801, cutting Z-axis linear motor module 802, and cutting motor 803, to control the pressing, cutting size, saw blade start / stop, and cutting dust removal of the diaphragm 2; it is also connected to the second synchronous conveyor belt 10, diaphragm sensor 1001, positive pressure blower 1102, and second negative pressure dust collector 1103 in the diaphragm dust removal device to control the start / stop of the dust removal process; and it is connected to the third synchronous conveyor belt 12, fourth diaphragm sensor 1201, fifth diaphragm sensor 1202, unloading X-axis linear motor module 1401, unloading Y-axis linear motor module 1402, unloading Z-axis linear motor module 1403, unloading suction cup frame 1404, and unloading tray sensor 1405 in the diaphragm automatic unloading device to control the accelerated conveying and stacking unloading of the finished diaphragm 2. The central control device can be a PLC (Programmable Logic Controller, Siemens S7-1200 series).

[0053] When this utility model is in operation, it includes the following steps:

[0054] S1. Three rows of diaphragms 2 are stacked on the loading tray 1, with 10-20 diaphragms 2 in each row. The loading suction cup mechanism 3 picks up one diaphragm at a time and transfers it to the diaphragm alignment device. Specifically, after the first diaphragm sensor 305 senses the diaphragm 2 on the loading tray 1, the loading Y-axis linear motor module 302 conveys and moves the loading suction cup frame 304 above the diaphragm 2 through the loading X-axis linear motor module 301. The loading Z-axis linear motor module 303 lowers the loading suction cup frame 304 to the position of the diaphragm 2 and picks up the diaphragm 2. Then it rises and places the diaphragm 2 at the second diaphragm sensor 401 of the first synchronous conveyor belt 4.

[0055] S2. After the diaphragm alignment device aligns the diaphragm 2 using the alignment baffle 503 and the alignment push plate 504, it is conveyed to the diaphragm cutting device at a speed of 3~5 m / min via the first synchronous conveyor belt 4. Specifically, after the second diaphragm sensor 401 senses the diaphragm 2, the two lifting cylinders 502 simultaneously raise the alignment baffle 503, the alignment push plate 504, and the alignment cylinder 505. The alignment cylinder 505 pushes the alignment push plate 504 to align the diaphragm 2, and then the alignment cylinder 505 retracts the alignment push plate 504. At the same time, the lifting cylinder 502 simultaneously lowers the alignment baffle 503, the alignment push plate 504, and the alignment cylinder 505. The first synchronous conveyor belt 4 conveys the aligned diaphragm 2 to the cutting conveyor belt 6 running at a speed of 3~5 m / min.

[0056] S3. The diaphragm cutting device presses the diaphragm 2 through the cutting conveyor belt 6 and the pressing belt mechanism 7, and conveys it to the cutting mechanism 8 at a synchronous speed of 3~5m / min, cutting the diaphragm 2 to the product specification size. At the same time, the first negative pressure dust collector 9 sucks away the dust generated during cutting. The cutting conveyor belt 6 conveys the cut diaphragm 2 to the diaphragm dust removal device. Specifically, when the third diaphragm sensor 601 senses the diaphragm 2 on the cutting conveyor belt 6, the cutting motor 803 drives the cutting saw blade 904 at 2000~2500r / min, and the pressing transmission belt 703 presses the diaphragm 2 at a synchronous speed with the cutting conveyor belt 6. The cutting saw blade 804 cuts the diaphragm 2 to the product specification size. At the same time, the first negative pressure dust collector 9 sucks away the dust generated during cutting. The cutting conveyor belt 6 conveys the cut diaphragm 2 to the second synchronous conveyor belt 10 at a speed of 3~5m / min. The waste material from cutting the diaphragm 2 automatically falls into the waste recycling bin 602 below the cutting conveyor belt 6.

[0057] S4. The diaphragm dust removal device conveys the cut diaphragm 2 through the blowing and dust removal mechanism 11 at a speed of 3~5m / min via the second synchronous conveyor belt 10, and then conveys the dust-removed diaphragm 2 to the third synchronous conveyor belt 12. Specifically, after the diaphragm sensor 1001 senses the diaphragm 2 on the second synchronous conveyor belt 10, it simultaneously activates the positive pressure blower 1102. When the second synchronous conveyor belt 10 conveys the diaphragm 2 through the dust removal channel 1101, the positive pressure blower 1102 blows away the dust remaining in the dust removal channel 1101 and on the surface of the diaphragm 2, and the dust blown away by the positive pressure blower 1102 is sucked away by the second negative pressure dust collector 1103. The second synchronous conveyor belt 10 then conveys the cleaned diaphragm 2 to the third synchronous conveyor belt 12.

[0058] S5. The automatic diaphragm unloading device accelerates to 10-15 m / min via the third synchronous conveyor belt 12 and conveys the diaphragm 2 to the unloading area. The unloading suction cup mechanism 14 places the diaphragm 2 on the unloading tray 13 according to the set arrangement, that is, arranging 3 rows, with 10-20 diaphragms in each row. Specifically, after the fourth diaphragm sensor 1201 senses the diaphragm 2 on the third synchronous conveyor belt 12, it simultaneously accelerates the third synchronous conveyor belt 12 from a speed of 3-5 m / min to 10-15 m / min. When the fifth diaphragm sensor 1202 senses the diaphragm 2 on the third synchronous conveyor belt 12, the third synchronous conveyor belt 12 is stopped. The unloading tray sensor 1405 senses the unloading tray 13. The unloading suction cup 1404 moves to the top of the diaphragm 2 on the third synchronous conveyor belt 12 through the unloading X-axis linear motor module 1401, the unloading Y-axis linear motor module 1402, and the unloading Z-axis linear motor module 1403. After picking up the diaphragm 2, the diaphragm 2 is transferred to the unloading tray 13 in sequence according to the set placement pattern. The diaphragms 3 on the unloading tray 13 are placed in 3 columns, with 10 to 20 sheets in each column.

[0059] This invention solves the inefficiency problems caused by slow manual operation and the need for two separate cuts, enabling continuous and automated production and reducing reliance on manpower. It also resolves dimensional and shape deviations such as uneven edges, diagonals, and irregular cross-sections caused by unstable manual operation, ensuring highly controllable and uniform cutting specifications for each product. Furthermore, it eliminates the need for separate handling of post-cutting debris and dust by integrating dust removal into the cutting system, achieving "cut and clean immediately," simplifying the production process, reducing secondary pollution and additional steps. By comprehensively addressing these issues, it ultimately breaks through production bottlenecks, establishing a highly efficient, high-quality, and stable ceramic flat film cutting process, reducing production costs, and improving product qualification rates.

[0060] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0061] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0062] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a connection that allows communication between them; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0063] The present invention has been described above with reference to the accompanying drawings. Obviously, the specific implementation of the present invention is not limited to the above-described manner. Any improvements made using the inventive concept and technical solution of the present invention, or direct application to other situations without modification, are all within the protection scope of the present invention.

Claims

1. An automatic cutting and dust removal device for flat ceramic film splicing plates, characterized in that, It includes an automatic membrane loading device, a membrane alignment device, a membrane cutting device, a membrane dust removal device, and an automatic membrane unloading device arranged sequentially along the membrane processing production line. The automatic diaphragm loading device includes a loading suction cup mechanism (3) for picking up and transferring diaphragms (2) stacked on a loading tray (1) one by one to a diaphragm alignment device. The diaphragm alignment device includes a first synchronous conveyor belt (4) for receiving and conveying the diaphragm (2) and an alignment mechanism (5) for positioning the diaphragm. The diaphragm cutting device includes a cutting conveyor belt (6) for receiving and conveying the diaphragm (2), a pressing belt mechanism (7) for pressing the diaphragm (2), a cutting mechanism (8) for cutting the diaphragm (2), and a first negative pressure dust collector (9) for collecting cutting dust. The diaphragm dust removal device includes a second synchronous conveyor belt (10) for receiving and conveying the cut diaphragm (2) and a blowing dust removal mechanism (11) for removing residual dust from the diaphragm surface. The automatic membrane unloading device includes a third synchronous conveyor belt (12) for receiving finished membranes (2) and an unloading suction cup mechanism (14) for stacking membranes (2) onto an unloading tray (13).

2. The automatic cutting and dust removal device for flat ceramic film splicing plates according to claim 1, characterized in that, The loading suction cup mechanism (3) includes a loading X-axis linear motor module (301) mounted on the frame, a loading Y-axis linear motor module (302) mounted on the slide of the loading X-axis linear motor module (301), a loading Z-axis linear motor module (303) mounted on the slide of the loading Y-axis linear motor module (302), a loading suction cup frame (304) mounted on the slide of the loading Z-axis linear motor module (303), and several first diaphragm sensors (305) mounted on the frame corresponding to the diaphragm (2) at the bottom of the loading tray (1).

3. The automatic cutting and dust removal device for flat ceramic film splicing plates according to claim 1, characterized in that, The first synchronous conveyor belt (4) is a number of parallel strip conveyor belts with equal spacing, and is installed on the frame and adjacent to the loading pallet (1). The frame is equipped with a second diaphragm sensor (401) located in the middle gap of the first synchronous conveyor belt (4) to detect whether the diaphragm (2) is in place.

4. The automatic cutting and dust removal device for flat ceramic film splicing plates according to claim 3, characterized in that, The alignment mechanism (5) includes a pair of lifting pallets (501), a lifting cylinder (502) for driving the lifting pallets (501) to rise and fall, an alignment baffle (503) fixed on the top of one lifting pallet (501), an alignment push plate (504) slidably disposed on the top of the other lifting pallet (501), and an alignment cylinder (505) installed on the top of the lifting pallet (501) for driving the alignment push plate (504) to move. The alignment baffle (503) and the alignment push plate (504) are in the shape of a "mountain", and the corresponding vertical plate is located in the gap of the first synchronous conveyor belt (4).

5. The automatic cutting and dust removal device for flat ceramic film splicing plates according to claim 1, characterized in that, The cutting conveyor belt (6) is installed on the frame and connected to the first synchronous conveyor belt (4). A third diaphragm sensor (601) for detecting the position of the diaphragm (2) is installed on the frame at the beginning of the cutting conveyor belt (6). Waste recycling bins (602) are installed on the frames at the front and rear ends of the cutting conveyor belt (6). The first negative pressure dust collector (9) is installed on the frame above the cutting conveyor belt (6) and corresponds to the cutting mechanism (8).

6. The automatic cutting and dust removal device for flat ceramic film splicing plates according to claim 5, characterized in that, The belt pressing mechanism (7) includes a belt pressing drive shaft (701) rotatably connected to the frame, a belt pressing motor (702) mounted on the frame to drive the belt pressing drive shaft (701) to rotate, two belt pressing machines (703) driven by the belt pressing drive shaft (701), and a belt pressing Y-axis linear motor module (704) that drives the spacing between the two belt pressing machines (703). The belt pressing machine (703) includes a housing (7037), a drive wheel (7031) and a driven wheel (7033) rotatably connected to both ends of the inner wall of the housing (7037), and a sleeve on the drive wheel (7031) and the driven wheel (7033). The wheel (7033) has a clamping belt (7032), several elastic plate fixing seats (7034) installed at equal intervals on the inner wall of the housing (7037), a clamping elastic steel plate (7035) connected to the bottom of the elastic plate fixing seat (7034), and a belt pressure block (7036) connected to the bottom of the clamping elastic steel plate (7035). The clamping belt drive shaft (701) is a spline shaft and passes through the housing (7037) and is splinedly connected to the drive wheel (7031). A connecting frame (7038) is installed in the middle of the outer side of the housing (7037). The connecting frame (7038) is installed at the bottom of the slide of the clamping Y-axis linear motor module (704).

7. The automatic cutting and dust removal device for flat ceramic film splicing plates according to claim 6, characterized in that, The cutting mechanism (8) includes a cutting Y-axis linear motor module (801) mounted on the frame, a cutting Z-axis linear motor module (802) mounted on the slide of the cutting Y-axis linear motor module (801), a cutting motor (803) mounted on the slide of the cutting Z-axis linear motor module (802), and a cutting saw blade (804) mounted on the spindle of the cutting motor (803).

8. The automatic cutting and dust removal device for flat ceramic film splicing plates according to claim 1, characterized in that, The second synchronous conveyor belt (10) is a pair of parallel strip conveyor belts with equal spacing and is connected to the cutting conveyor belt (6). A diaphragm sensor (1001) located in the gap of the second synchronous conveyor belt (10) is installed on the frame. The dust removal mechanism (11) includes a dust removal channel (1101) sleeved on the second synchronous conveyor belt (10), a positive pressure blower (1102) installed on the front and rear sides of the dust removal channel (1101), and a second negative pressure dust collector (1103) installed at the bottom of the dust removal channel (1101).

9. The automatic cutting and dust removal device for flat ceramic film splicing plates according to claim 1, characterized in that, The third synchronous conveyor belt (12) is a pair of parallel strip conveyor belts with equal spacing and is connected to the second synchronous conveyor belt (10). The frame is equipped with a fourth diaphragm sensor (1201) and a fifth diaphragm sensor (1202) located in the gap at the beginning and end of the third synchronous conveyor belt (12).

10. The automatic cutting and dust removal device for flat ceramic film splicing plates according to claim 9, characterized in that, The unloading tray (13) is placed close to the end of the third synchronous conveyor belt (12). The unloading suction cup mechanism (14) includes an unloading X-axis linear motor module (1401) mounted on the frame, an unloading Y-axis linear motor module (1402) mounted on the slide of the unloading X-axis linear motor module (1401), an unloading Z-axis linear motor module (1403) mounted on the slide of the unloading Y-axis linear motor module (1402), an unloading suction cup frame (1404) mounted on the slide of the unloading Z-axis linear motor module (1403), and an unloading tray sensor (1405) mounted on the frame corresponding to the unloading tray (13).

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