Wire tension detection member for multi-wire saw

Abstract

The utility model discloses a line tension detection component of multi -wire saw, include: support frame, connecting frame, adjusting mechanism, transmission mechanism and early warning department, adjusting mechanism sets up in support frame far from the one end of connecting frame, and adjusting mechanism includes adjusting unit and removal part, and removal part and support frame far from the one end of connecting frame slidingly inserts connection, the utility model discloses a adjusting mechanism is provided at the top of support frame, when cutting line tension is deficient and separates with transmission wheel, through spring elastic force and promotes the one end of mounting frame, through the one end of mounting frame and drive moving rod removal, through moving rod removal and drive push -on plate removal, through push -on plate removal and drive pressing rod, make pressing rod and promote transmission plate rotation and enter adjusting groove, through transmission plate rotation and drive push -on rod removal, make push -on rod and promote alarm body's input end contact and enter adjusting groove, make alarm body alarm, can carry out quick detection and alarm to the tightness of cutting line, improve flexibility.

Description

Technical Field

[0001] This utility model relates to the field of multi-wire cutting machine technology, and in particular to a wire tension detection component for multi-wire cutting machines. Background Technology

[0002] Multi-wire cutting machines are highly efficient cutting equipment widely used in the processing of stone, metal, and ceramic materials. Their main feature is the ability to cut simultaneously using multiple cutting wires, significantly improving production efficiency and cutting precision.

[0003] Existing multi-wire cutting machines require tension adjustment of the cutting wire during operation to ensure proper wire operation. However, because the wire tension is not monitored during machine operation, insufficient tension cannot be detected in time, leading to decreased cutting accuracy or wire breakage. Therefore, this solution proposes a wire tension detection component for multi-wire cutting machines to address these issues. Utility Model Content

[0004] The purpose of this invention is to provide a wire tension detection component for a multi-wire cutting machine to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a wire tension detection component for a multi-wire cutting machine, comprising: The support frame has an adjustment groove on its top. Connecting frames, multiple connecting frames are fixedly installed on both sides of the support frame; An adjustment mechanism is provided at one end of the support frame away from the connecting frame. The adjustment mechanism includes an adjustment part and a moving part. The moving part is slidably inserted into the end of the support frame away from the connecting frame. The bottom of the adjustment part is fixedly connected to the moving part. A transmission mechanism is provided in an adjustment groove. The transmission mechanism includes a rotating part and a transmission part. The rotating part is rotatably inserted into the inner wall of the adjustment groove, and the transmission part is sleeved with the outer wall of the rotating part. The warning unit is located on the top of the support frame and is fixedly connected to the top of the support frame.

[0006] Preferably, the moving part includes: A movable rod, one end of which is slidably inserted into the end of the support frame away from the connecting frame, and the bottom of the movable rod is fixedly connected to the adjusting part; A push plate, one end of which is fixedly connected to the top of the moving rod; The pressing rod has one end fixedly connected to the bottom of the push plate away from the moving rod.

[0007] Preferably, the adjustment unit includes: Mounting bracket, one end of which is fixedly connected to the bottom of the movable rod; The mounting rod has both ends rotatably inserted into the inner wall of the mounting frame at the end away from the movable rod to connect it. A rotating wheel is sleeved on the outer wall of the mounting rod.

[0008] Preferably, a spring is fitted onto one end of the movable rod near the mounting frame, one end of the spring is fixedly connected to the bottom of the support frame away from the connecting frame, and the other end of the spring is fixedly connected to the top of the mounting frame.

[0009] Preferably, the rotating part includes a rotating rod, which is disposed in the adjusting groove. The two ends of the rotating rod are rotatably inserted and connected to the inner wall of the adjusting groove, and the outer wall of the rotating rod is sleeved with the transmission part.

[0010] Preferably, the transmission unit includes: A transmission plate is disposed in an adjustment groove, and the inner wall of the transmission plate is sleeved with the outer wall of the rotating rod. A push rod, one end of which is fixedly connected to the top of the transmission plate away from the connecting frame, and the other end of which is slidably inserted into the top of the support frame; The weight block is fixedly installed at the bottom of the transmission plate near the push rod.

[0011] Preferably, the early warning unit includes: The fixing frame is fixedly installed on the top of the support frame at the end away from the connecting frame; The alarm body is mounted on the top of the fixed frame, and the input end of the alarm body is inserted and connected to the top of the fixed frame.

[0012] The technical effects and advantages of this utility model are as follows: This invention features an adjustment mechanism at the top of the support frame. When the cutting wire tension is insufficient and separates from the transmission wheel, a spring pushes one end of the mounting frame, which in turn moves a moving rod. This moving rod then moves a push plate, which in turn moves a pressing rod. The pressing rod then enters the adjustment groove and pushes the transmission plate to rotate. The rotation of the transmission plate then moves the push rod, causing it to exit the adjustment groove and contact the input end of the alarm body, triggering the alarm. This allows for rapid detection and alarm of the cutting wire tension, improving flexibility. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0014] Figure 2 This is a cross-sectional view of the entire utility model.

[0015] Figure 3 This is a cross-sectional view of the transmission mechanism of this utility model.

[0016] Figure 4 This is a cross-sectional view of the adjustment mechanism of this utility model.

[0017] In the diagram: 1. Support frame; 2. Connecting frame; 3. Fixing frame; 4. Alarm body; 5. Moving rod; 6. Push plate; 7. Pressing rod; 8. Spring; 9. Mounting frame; 10. Rotating wheel; 11. Mounting rod; 12. Transmission plate; 13. Push rod; 14. Weight block; 15. Rotating rod. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] refer to Figure 1-4 As shown: This utility model provides a wire tension detection component for a multi-wire cutting machine, including: Support frame 1, with an adjustment groove on the top; Connecting frame 2, multiple connecting frames 2 are fixedly installed on both sides of support frame 1; An adjustment mechanism is provided at the end of the support frame 1 away from the connecting frame 2. The adjustment mechanism includes an adjustment part and a moving part. The moving part is slidably inserted into the end of the support frame 1 away from the connecting frame 2, and the bottom of the adjustment part is fixedly connected to the moving part. Specifically, the mobile division includes: The movable rod 5 has one end slidably inserted into the end of the support frame 1 away from the connecting frame 2, and the bottom of the movable rod 5 is fixedly connected to the adjustment part. Push plate 6, one end of push plate 6 is fixedly connected to the top of moving rod 5; Pressing rod 7, one end of which is fixedly connected to the bottom of the push plate 6 away from the moving rod 5; Specifically, the regulating section includes: Mounting bracket 9, one end of which is fixedly connected to the bottom of the movable rod 5; Mounting rod 11, the two ends of mounting rod 11 are rotatably inserted into the inner wall of the end of mounting frame 9 away from moving rod 5 to connect; Rotating wheel 10, which is sleeved on the outer wall of mounting rod 11; Furthermore, a spring 8 is fitted on one end of the movable rod 5 near the mounting bracket 9. One end of the spring 8 is fixedly connected to the bottom of the support frame 1 away from the connecting frame 2, and the other end of the spring 8 is fixedly connected to the top of the mounting bracket 9. It should be noted that the connecting frame 2 is fixedly connected to both sides of the support frame 1. The connecting frame 2 can be fixed to the multi-wire cutting machine with bolts, thereby fixing the support frame 1 to the multi-wire cutting machine. The end of the support frame 1 away from the connecting frame 2 is slidably connected to the moving rod 5. The top of the moving rod 5 is fixedly connected to the push plate 6. The end of the push plate 6 away from the moving rod 5 is fixedly connected to the pressing rod 7. The pressing rod 7 is located at the top of one end of the adjusting groove. The bottom of the moving rod 5 is fixedly connected to the mounting frame 9. The inner wall of the end of the mounting frame 9 away from the moving rod 5 is rotatably connected to the mounting rod 11. The outer wall of the mounting rod 11 is sleeved with the transmission wheel. The spring 8 is sleeved on the outer wall of the end of the moving rod 5 near the mounting frame 9. One end of the spring 8 is fixedly connected to the bottom of the end of the support frame 1 away from the connecting frame 2. The other end of the spring 8 is fixedly connected to the top of the mounting frame 9. The top of the cutting line is connected to the rotating wheel. 10. The spring 8 pushes the mounting bracket 9 to move, which in turn moves the mounting rod 11, which in turn moves the rotating wheel 10, making the rotating wheel 10 fit against the top of the cutting wire. When the tension of the cutting wire is slightly insufficient, the spring 8 presses the transmission wheel to compensate for the tension. When the tension of the cutting wire is severely insufficient or the cutting wire is broken, the cutting wire separates from the transmission wheel. The spring 8 pushes one end of the mounting bracket 9, which in turn moves the moving rod 5, which in turn moves the push plate 6, which in turn moves the pressing rod 7. The pressing rod 7 then enters the adjustment groove and pushes the transmission mechanism into contact, which in turn makes the transmission mechanism contact the alarm unit. The alarm unit then sounds an alarm, allowing for rapid detection and alarm of the tension of the cutting wire, improving flexibility. The transmission mechanism is located inside the adjustment groove. The transmission mechanism includes a rotating part and a transmission part. The rotating part is rotatably inserted into the inner wall of the adjustment groove, and the transmission part is sleeved on the outer wall of the rotating part.

[0020] Specifically, the rotating part includes a rotating rod 15, which is disposed in the adjusting groove. Both ends of the rotating rod 15 are rotatably inserted and connected to the inner wall of the adjusting groove, and the outer wall of the rotating rod 15 is sleeved with the transmission part. Specifically, the transmission unit includes: Transmission plate 12 is disposed in the adjustment groove, and the inner wall of transmission plate 12 is sleeved with the outer wall of rotating rod 15. Push rod 13, one end of push rod 13 is fixedly connected to the top of the end of transmission plate 12 away from connecting frame 2, and the end of push rod 13 away from transmission plate 12 is slidably inserted into the top of support frame 1; The load block 14 is fixedly installed at the bottom of one end of the transmission plate 12 near the push rod 13. It should be noted that the rotating rod 15 is installed in the adjusting groove, with both ends of the rotating rod 15 rotatably interlocking with the inner wall of the adjusting groove. The outer wall of the rotating rod 15 is sleeved with the transmission plate 12. The top of the end of the transmission rod away from the connecting frame 2 is fixedly connected to the push rod 13, and the bottom of the end of the transmission plate 12 near the push rod 13 is fixedly connected to the load block 14. The weight of the load block 14 drives the transmission plate 12 to rotate, so that the end of the transmission plate 12 near the push rod 13 is located at the bottom of the adjusting groove, preventing the push rod 13 from moving away from the transmission plate 12. One end of the wire extends through the adjustment groove. When the tension of the cutting wire is seriously insufficient or the cutting wire breaks, the cutting wire separates from the transmission wheel. The spring 8 pushes one end of the mounting bracket 9, which in turn moves the moving rod 5. The moving rod 5 moves the push plate 6, which in turn moves the pressing rod 7. The pressing rod 7 then enters the adjustment groove and pushes the transmission plate 12 to rotate. The rotation of the transmission plate 12 moves the push rod 13, which then exits the adjustment groove and contacts the alarm unit. The alarm unit then sounds an alarm, allowing for rapid detection and alarm of the cutting wire tension, thus improving flexibility. The early warning unit is located on the top of the support frame 1 and is fixedly connected to the top of the support frame 1. Specifically, the early warning department includes: Fixing bracket 3 is fixedly installed on the top of the support frame 1 at the end away from the connecting frame 2; The alarm body 4 is mounted on the top of the mounting bracket 3, and the input end of the alarm body 4 is inserted and connected to the top of the mounting bracket 3. It should be noted that the fixed frame 3 is fixedly installed and connected to the top of the support frame 1 at the end away from the connecting frame 2. The fixed frame 3 is located on the top of the push rod 13, and the alarm body 4 is set on the top of the fixed frame 3. The input end of the alarm body 4 is inserted and connected to the top of the fixed frame 3. The working principle of the alarm body 4 is the same as that of the multi-functional sound and light alarm of model DL-S6212. When the tension of the cutting wire is seriously insufficient or the cutting wire breaks, the cutting wire separates from the transmission wheel. The spring 8 pushes one end of the mounting frame 9, which drives the moving rod 5 to move. The moving rod 5 drives the push plate 6 to move, which drives the pressing rod 7 to enter the adjustment groove and push the transmission plate 12 to rotate. The rotation of the transmission plate 12 drives the push rod 13 to move, which passes out of the adjustment groove and contacts the input end of the alarm body 4, causing the alarm body 4 to sound an alarm. This allows for rapid detection and alarm of the tension of the cutting wire, improving flexibility.

[0021] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A wire tension detection component for a multi-wire cutting machine, characterized in that, include: The support frame (1) has an adjustment groove on its top; Connecting frame (2), multiple connecting frames (2) are fixedly installed on both sides of support frame (1); An adjustment mechanism is provided at one end of the support frame (1) away from the connecting frame (2). The adjustment mechanism includes an adjustment part and a moving part. The moving part is slidably inserted into the end of the support frame (1) away from the connecting frame (2). The bottom of the adjustment part is fixedly connected to the moving part. A transmission mechanism is provided in an adjustment groove. The transmission mechanism includes a rotating part and a transmission part. The rotating part is rotatably inserted into the inner wall of the adjustment groove, and the transmission part is sleeved with the outer wall of the rotating part. The warning unit is located on the top of the support frame (1) and is fixedly connected to the top of the support frame (1).

2. The wire tension detection component of the multi-wire cutting machine according to claim 1, characterized in that, The moving part includes: The movable rod (5) has one end slidably inserted into the end of the support frame (1) away from the connecting frame (2), and the bottom of the movable rod (5) is fixedly connected to the adjustment part; A push plate (6), one end of which is fixedly connected to the top of the moving rod (5); The pressing rod (7) is fixedly connected at one end to the bottom of the push plate (6) away from the moving rod (5).

3. The wire tension detection component of the multi-wire cutting machine according to claim 2, characterized in that, The adjustment unit includes: Mounting bracket (9), one end of which is fixedly connected to the bottom of the moving rod (5); Mounting rod (11), the two ends of which are rotatably inserted into the inner wall of the end of the mounting frame (9) away from the moving rod (5) to connect; Rotating wheel (10), which is sleeved on the outer wall of mounting rod (11).

4. The wire tension detection component of the multi-wire cutting machine according to claim 3, characterized in that, A spring (8) is fitted on one end of the movable rod (5) near the mounting frame (9). One end of the spring (8) is fixedly connected to the bottom of the support frame (1) away from the connecting frame (2), and the other end of the spring (8) is fixedly connected to the top of the mounting frame (9).

5. The wire tension detection component of the multi-wire cutting machine according to claim 1, characterized in that, The rotating part includes a rotating rod (15), which is disposed in the adjusting groove. Both ends of the rotating rod (15) are rotatably inserted into the inner wall of the adjusting groove, and the outer wall of the rotating rod (15) is sleeved with the transmission part.

6. The wire tension detection component of the multi-wire cutting machine according to claim 5, characterized in that, The transmission unit includes: Transmission plate (12), the transmission plate (12) is disposed in the adjustment groove, and the inner wall of the transmission plate (12) is sleeved with the outer wall of the rotating rod (15); Push rod (13), one end of the push rod (13) is fixedly connected to the top of the end of the transmission plate (12) away from the connecting frame (2), and the end of the push rod (13) away from the transmission plate (12) is slidably inserted into the top of the support frame (1); The weight block (14) is fixedly installed at the bottom of one end of the transmission plate (12) near the push rod (13).

7. The wire tension detection component of the multi-wire cutting machine according to claim 1, characterized in that, The early warning unit includes: The fixing frame (3) is fixedly installed on the top of the support frame (1) away from the connecting frame (2); The alarm body (4) is located on the top of the fixed frame (3), and the input end of the alarm body (4) is inserted and connected to the top of the fixed frame (3).

Images