A high-strength refractory ceramic material cutting device

Abstract

The utility model discloses a kind of high-strength fire-resistant ceramic material cutting device, specifically related to ceramic material processing field, including workbench, the workbench upper end is provided with support rod, the support rod both ends are symmetrically provided with liquid storage tank, the liquid storage tank side is uniformly connected with telescopic pipe by connecting pipe, the telescopic pipe side is fixedly provided with shunt pipe, and shunt pipe side is provided with spray head at equal intervals, the spray head is obliquely arranged, and shunt pipe is connected with cutting machine between, and support rod and connecting pipe are connected by support seat.The utility model is arranged by the spray head obliquely, and the optimal angle cooling liquid is concentratedly sprayed in cutting contact point by the inclination structure, the local heat generated in cutting process is quickly taken away, meanwhile, shunt pipe is arranged at equal intervals with the spray head layout, different directions of cutting area can be covered by oblique injection, ensure that cooling liquid is evenly distributed on cutting path, avoid local cooling deficiency, improve overall cooling efficiency and stability.

Description

Technical Field

[0001] This utility model relates to the field of ceramic material processing, and more specifically, to a high-strength refractory ceramic material cutting device. Background Technology

[0002] Refractory ceramic materials, with their high melting point, high hardness, good chemical stability and excellent thermal insulation properties, have become an indispensable key material in many high-temperature environment applications. A search revealed an existing patent (publication number: CN218435548U) that discloses a heat treatment device for ceramic materials, including a cooling jacket, a solenoid valve, and a cooling nozzle. The cooling jacket is fixed to the lower side of the inner wall of the chamber, and a cooling buffer cavity is formed inside the cooling jacket. A cooling nozzle is installed on the inner side of the cooling jacket, and a solenoid valve is installed inside the connection between the cooling nozzle and the cooling jacket. This design solves the problem in the original heat treatment device where the refrigerant sprayed from the outlet pipe would accumulate and impact the surface of the ceramic material, causing rapid cooling and resulting in a sudden drop in local temperature and cracking of the ceramic material surface. This leads to uneven annealing of the ceramic material and instability of its physical and chemical properties. This utility model has a reasonable structure and can perform stable and uniform cooling treatment on the heated ceramic material, effectively preventing the refrigerant from concentrating and contacting the ceramic material surface locally, thus improving the cooling effect and efficiency of the ceramic material and keeping its physical and chemical properties stable.

[0003] The coolant nozzles of existing ceramic material cutting devices are mostly fixed in angle and position, which cannot be accurately aligned with the cutting area. This results in the dispersion of cooling energy and excessively high local temperature at the cutting contact point, which can easily cause thermal damage to ceramic materials such as chipping and cracking. At the same time, the patent documents cited above do not propose any solutions to address the above problems. Therefore, a high-strength refractory ceramic material cutting device is proposed to address the above problems. Utility Model Content

[0004] In order to overcome the above-mentioned defects of the prior art, the embodiments of this utility model provide a high-strength refractory ceramic material cutting device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a high-strength refractory ceramic material cutting device, including a workbench, a support rod is provided at the upper end of the workbench, liquid storage tanks are symmetrically arranged at both ends of the support rod, a telescopic pipe is connected to one side of each liquid storage tank through a connecting pipe, a diversion pipe is fixedly provided on one side of the telescopic pipe, and nozzles are arranged at equal intervals on one side of the diversion pipe.

[0006] Preferably, the nozzle is inclined, the diverter pipes are connected to the cutting machine, and the support rod and the connecting pipe are connected by a support base.

[0007] Preferably, a drive motor is provided on one side of the upper end of the worktable, and a lead screw is connected to one side of the drive motor through an output shaft. A slide rod is threaded onto the outside of the lead screw, and one end of the slide rod is slidably connected to a guide rod.

[0008] Preferably, a bearing seat is fixedly provided at the upper end of the slide rod, and through slots are provided at equal intervals at the upper end of the bearing seat.

[0009] Preferably, a protective frame is fixedly provided on the upper end of the support base, and the protective frame is made of plexiglass material.

[0010] Preferably, the protective frame has electric push rods symmetrically and fixedly installed at both ends on its inner side, and a limit seat is fixedly installed on one side of each electric push rod.

[0011] Preferably, the support rod has a groove inside, a rotary motor is provided on one side of the groove, a threaded rod is connected to one side of the rotary motor through an output shaft, and a slider is threadedly connected to the outside of the threaded rod.

[0012] Preferably, the bottom of the slider is connected to an electric telescopic rod via a fixed seat, and a cutting machine is fixedly installed at the bottom of the electric telescopic rod.

[0013] The technical effects and advantages of this utility model are as follows: Compared with existing technologies, this high-strength refractory ceramic material cutting device, by setting the nozzles at an angle, allows the coolant to be concentrated and sprayed at the cutting contact point at the optimal angle, quickly removing the local heat generated during the cutting process. At the same time, with the nozzles arranged at equal intervals in the distribution pipes, the angled spray can cover different directions of the cutting area, ensuring that the coolant is evenly distributed along the cutting path, avoiding insufficient local cooling, and further improving the overall cooling efficiency and stability. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0015] Figure 2 This is a schematic diagram of the bearing structure of this utility model.

[0016] Figure 3 This is a schematic diagram of the support rod structure of this utility model.

[0017] Figure 4 This is a schematic diagram of the protective frame structure of this utility model.

[0018] Figure 5 This is an enlarged schematic diagram of the structure at point A of this utility model.

[0019] The attached diagram is labeled as follows: 1. Worktable; 2. Drive motor; 3. Lead screw; 4. Slide rod; 5. Guide rod; 6. Bearing seat; 7. Through groove; 8. Support rod; 9. Slide groove; 10. Rotary motor; 11. Threaded rod; 12. Slider; 13. Fixed seat; 14. Electric telescopic rod; 15. Cutting machine; 16. Liquid storage tank; 17. Connecting pipe; 18. Support seat; 19. Telescopic pipe; 20. Diverter pipe; 21. Nozzle; 22. Protective frame; 23. Electric push rod; 24. Limiting seat. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Example 1 As attached Figures 1 to 5 The high-strength refractory ceramic material cutting device shown includes a workbench 1, a support rod 8 is provided on the upper end of the workbench 1, and liquid storage tanks 16 are symmetrically arranged at both ends of the support rod 8. Each side of the liquid storage tank 16 is connected to a telescopic pipe 19 through a connecting pipe 17. A diversion pipe 20 is fixedly provided on one side of the telescopic pipe 19, and nozzles 21 are arranged at equal intervals on one side of the diversion pipe 20.

[0022] Among them: by setting the nozzle 21, the inclined structure can make the coolant be sprayed at the optimal angle to the cutting contact point between the cutting machine 15 and the workpiece, so as to concentrate the cutting heat and avoid local overheating that causes the ceramic material to chip or crack; the equidistant layout combined with the inclined spray can cover the entire cutting area, ensuring that the coolant is evenly distributed on the cutting path, avoiding insufficient local cooling, and improving the overall cooling efficiency and stability.

[0023] Example 2 Based on Embodiment 1, the solution in Embodiment 1 will be further described in detail below with reference to the specific working method, such as... Figures 1 to 5 As shown below, see details: In a preferred embodiment, the nozzle 21 is inclined and the diverter pipes 20 are connected to the cutting machine 15, and the support rod 8 and the connecting pipe 17 are connected by the support seat 18; furthermore, by providing the support seat 18, the connecting pipe 17 is supported and fixed, preventing the connecting pipe 17 from shifting or bending due to vibration during the cutting process.

[0024] In a preferred embodiment, a drive motor 2 is provided on one side of the upper end of the worktable 1. A lead screw 3 is connected to one side of the drive motor 2 via an output shaft. A slide rod 4 is threaded onto the external side of the lead screw 3, and one end of the slide rod 4 is slidably connected to the guide rod 5. Furthermore, by providing the lead screw 3, when the lead screw 3 rotates, the slide rod 4 slides smoothly along the axis of the lead screw 3, driving the upper support seat 6 and the workpiece to move synchronously, thereby achieving precise feeding of the workpiece to the cutting area.

[0025] In a preferred embodiment, a bearing seat 6 is fixedly provided on the upper end of the slide bar 4, and through grooves 7 are provided at equal intervals on the upper end of the bearing seat 6; furthermore, by providing through grooves 7, coolant is prevented from accumulating on the surface of the bearing seat 6 and debris is prevented from accumulating, ensuring smooth cooling and chip removal, while reducing the contact area between the workpiece and the bearing seat 6 and reducing the risk of scratches on the bottom of the workpiece.

[0026] As a preferred embodiment, a protective frame 22 is fixedly installed on the upper end of the support 6. The protective frame 22 is made of plexiglass material. Furthermore, by providing the protective frame 22, the operator's observation of the cutting process is not obstructed, and the splashing debris and coolant during the cutting process are blocked, thus playing a safety protection role and preventing debris from injuring people and coolant from splashing and polluting the environment.

[0027] As a preferred embodiment, electric push rods 23 are symmetrically and fixedly installed at both ends of the inner side of the protective frame 22, and a limiting seat 24 is fixedly installed on one side of the electric push rod 23; furthermore, by setting the limiting seat 24, the limiting seat 24 can closely fit the side wall of the workpiece, realize the stable clamping of ceramic workpieces of different sizes, avoid cutting deviation, chipping and other problems caused by workpiece displacement during the cutting process, and improve cutting accuracy.

[0028] In a preferred embodiment, the support rod 8 has a groove 9 inside, and a rotary motor 10 is provided on one side of the groove 9. A threaded rod 11 is connected to one side of the rotary motor 10 through an output shaft, and a slider 12 is threadedly connected to the outside of the threaded rod 11. Furthermore, by providing the threaded rod 11, the threaded rod 11 and the slider 12 form a threaded transmission. When the threaded rod 11 rotates, the slider 12 moves laterally along the groove 9, driving the electric telescopic rod 14 below to move synchronously with the cutting machine 15, thereby achieving precise adjustment of the horizontal position of the cutting machine 15.

[0029] In a preferred embodiment, the bottom of the slider 12 is connected to an electric telescopic rod 14 via a fixed base 13, and a cutting machine 15 is fixedly mounted on the bottom of the electric telescopic rod 14. Furthermore, by providing the electric telescopic rod 14, the cutting machine 15 is moved up and down by the telescopic action, so as to achieve precise control of the cutting depth. The height of the cutting machine 15 is adjusted according to the thickness of the workpiece to ensure that the cutting tool makes precise contact with the surface of the workpiece.

[0030] The working process of this utility model is as follows: Place the high-strength refractory ceramic material to be cut on the upper end of the bearing seat 6, and start the electric push rod 23 inside the protective frame 22. The electric push rod 23 drives the limiting seat 24 to move towards the workpiece until the two limiting seats 24 are tightly attached to the side wall of the workpiece, thus completing the stable clamping of the workpiece and avoiding cutting deviation caused by workpiece displacement during the cutting process. Meanwhile, the through groove 7 at the upper end of the bearing seat 6 can be reserved as a flow channel for coolant and debris, ensuring smooth cooling and chip removal in the future. According to the workpiece cutting requirements, the rotary motor 10 drives the threaded rod 11 to rotate through the output shaft. The threaded rod 11 drives the externally threaded slider 12 to move laterally along the slide groove 9, realizing the horizontal position adjustment of the cutting machine 15. The electric telescopic rod 14 drives the cutting machine 15 to rise and fall through the telescopic action, completing the precise control of the cutting height and ensuring that the cutting machine 15 and the workpiece cutting path are accurately aligned. After the drive motor starts, it drives the lead screw 3 to rotate through the output shaft. The lead screw 3 and the slide rod 4 form a threaded transmission, so that the slide rod 4 slides smoothly along the guide rod, thereby driving the bearing seat 6 and the workpiece clamped above to be fed at a uniform speed towards the cutting machine 15. When the cutting operation starts, the coolant in the reservoir 16 is delivered to the telescopic pipe 19 via the connecting pipe 17. The telescopic pipe 19 can be flexibly extended and retracted according to the position of the cutting machine 15, ensuring that the cooling path continuously adapts to the cutting area. After the coolant is diverted through the distribution pipe 20, it is sprayed at the optimal angle by the evenly spaced inclined nozzles 21 to the cutting contact point between the cutting machine 15 and the workpiece, concentrating and removing the cutting heat, while covering the entire cutting area to avoid insufficient local cooling. The support base 18 provides stable support for the connecting pipe 17, preventing pipe displacement caused by cutting vibration and ensuring cooling stability. When the workpiece is fed into the cutting area, the cutting machine 15 starts and runs at high speed, and performs the cutting operation on the workpiece with the precise position after horizontal and height adjustments.

[0031] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A high-strength refractory ceramic material cutting device, comprising a worktable (1), characterized in that; The workbench (1) is provided with a support rod (8) at the upper end. The support rod (8) is provided with a liquid storage tank (16) symmetrically at both ends. Each side of the liquid storage tank (16) is connected to a telescopic pipe (19) through a connecting pipe (17). A diversion pipe (20) is fixedly provided on one side of the telescopic pipe (19), and nozzles (21) are provided at equal intervals on one side of the diversion pipe (20).

2. The high-strength refractory ceramic material cutting device according to claim 1, characterized in that: The nozzle (21) is set at an angle, and the diversion pipe (20) is connected to the cutting machine (15), and the support rod (8) is connected to the connecting pipe (17) through the support base (18).

3. The high-strength refractory ceramic material cutting device according to claim 1, characterized in that: A drive motor (2) is provided on one side of the upper end of the workbench (1). A lead screw (3) is connected to one side of the drive motor (2) through an output shaft. A slide rod (4) is threaded to the outside of the lead screw (3), and one end of the slide rod (4) is slidably connected to the guide rod (5).

4. The high-strength refractory ceramic material cutting device according to claim 3, characterized in that: The upper end of the slide bar (4) is fixedly provided with a bearing seat (6), and the upper end of the bearing seat (6) is provided with through grooves (7) at equal intervals.

5. The high-strength refractory ceramic material cutting device according to claim 4, characterized in that: The upper end of the support base (6) is fixedly provided with a protective frame (22), which is made of plexiglass material.

6. The high-strength refractory ceramic material cutting device according to claim 5, characterized in that: The protective frame (22) has electric push rods (23) symmetrically and fixedly installed at both ends on the inner side, and a limit seat (24) is fixedly installed on one side of the electric push rod (23).

7. The high-strength refractory ceramic material cutting device according to claim 1, characterized in that: The support rod (8) has a groove (9) inside. A rotary motor (10) is provided on one side of the groove (9). A threaded rod (11) is connected to one side of the rotary motor (10) through an output shaft. A slider (12) is threadedly connected to the outside of the threaded rod (11).

8. The high-strength refractory ceramic material cutting device according to claim 7, characterized in that: The bottom of the slider (12) is connected to an electric telescopic rod (14) via a fixed seat (13), and a cutting machine (15) is fixedly installed at the bottom of the electric telescopic rod (14).

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