A high-efficiency high-speed diamond wire saw manufacturing device

Abstract

The utility model discloses a kind of high-efficient high-speed diamond wire saw manufacturing devices, it is related to diamond wire saw manufacturing technical field, including caustic wash groove body, diamond wire saw body and lifting frame, the upper surface of the lifting frame is rotatably connected with guide piece, the front and rear sides of caustic wash groove body outer surface are fixedly connected with two third installation plates, the outer surface of the third installation plate is fixedly connected with support piece, the work of first motor in lifting piece can remove lifting frame, first guide wheel and second guide wheel from inside of lye to carry out wiring operation, prevent the corrosion of lye to staff's hand, the work of second motor in support piece drives two first support frame and second support frame respectively move to the below of four first connecting frame to support, prevent first guide wheel and second guide wheel from shaking, reduce the difficulty of wire arrangement, reduce operation time, ensure the progress of production.

Description

Technical Field

[0001] This utility model specifically relates to a high-efficiency, high-speed diamond wire saw manufacturing device, belonging to the field of diamond wire saw manufacturing technology. Background Technology

[0002] Diamond wire saws, also known as diamond wire saws, are tools that use electroplating or resin bonding to fix diamond abrasive onto a metal wire. Widely used in the photovoltaic and semiconductor industries, they offer higher cutting efficiency, significantly reducing processing time compared to traditional cutting tools. They also boast high cutting precision, ensuring a smooth cut surface and minimizing material waste. Furthermore, they generate less dust during the cutting process, protecting the environment and the health of operators. Additionally, their relatively long service life reduces production costs.

[0003] In the manufacturing process of diamond wire saws, the alkaline washing process is a crucial step in removing oil and impurities from the surface of the busbar. The ease of wire routing operations inside the alkaline washing tank directly affects production efficiency. In existing technologies, the diamond busbar is constantly immersed in the alkaline solution in the alkaline washing tank during the alkaline washing process. When it is necessary to adjust the wire routing, change the busbar specifications, or handle wire routing faults, the workers must put their hands into the alkaline solution to operate. This not only makes it easy to come into contact with the corrosive alkaline solution, posing a safety hazard, but also increases the difficulty of wire routing due to the resistance of the alkaline solution, resulting in extended operation time and affecting the production schedule. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by providing a high-efficiency, high-speed diamond wire saw manufacturing device, thereby ensuring worker safety, reducing the difficulty and operation time of diamond wire saw body wiring, and guaranteeing production progress.

[0005] This utility model achieves the above-mentioned objectives through the following technical solution: a high-efficiency and high-speed diamond wire saw manufacturing device, comprising an alkaline washing tank body, a diamond wire saw body, and a lifting frame. The upper surface of the lifting frame is rotatably connected with a plurality of guide members for arranging the diamond wire saw body. The front and rear sides of the outer surface of the lifting frame are fixedly connected with lifting members for facilitating the arrangement of the alkaline washing tank body by the operator. The front and rear sides of the outer surface of the alkaline washing tank body are fixedly connected with two third mounting plates, and the outer surface of the third mounting plates is fixedly connected with support members.

[0006] Preferably, to provide good guidance and positioning for the diamond wire saw body, preventing entanglement and deviation during operation and wire laying, the guide component includes nine first rotating rods rotatably arranged on the upper surface of the lifting frame. A first guide wheel is fixedly connected to the upper end of each first rotating rod. First mounting plates are fixedly connected to both sides of the upper surface of the lifting frame. A second rotating rod is rotatably connected to one side of each first mounting plate, and a second guide wheel is fixedly connected to one end of each second rotating rod. First mounting frames are fixedly connected to both sides of the inner surface of the alkaline washing tank body, and a third guide wheel is rotatably connected to the inner side of each first mounting frame via a rotating shaft. Through holes are provided on both sides of the outer surface of the alkaline washing tank body, through which the diamond wire saw body passes and is fitted against the first, second, and third guide wheels.

[0007] Preferably, in order to raise the first and second guide wheels above the alkali solution and reduce the difficulty of arranging the diamond wire saw body wire, the lifting component includes a first connecting frame. Four first connecting frames are fixedly installed on the outer surface of the lifting frame. Second mounting plates are fixedly connected to both the front and rear sides of the outer surface of the alkali washing tank body. A connecting plate is fixedly connected between the outer surfaces of two first connecting frames. Second mounting frames are fixedly connected to the outer surface of the alkali washing tank body below the two connecting plates. A first motor is fixedly connected to the upper surface of the second mounting plate. The output end of the first motor passes through the second mounting plate and is fixedly connected to a first threaded rod. The first threaded rod is rotatably connected to the second mounting frame and threadedly connected to the connecting plate.

[0008] Preferably, in order to make the lifting of the connecting plate, the first connecting frame and the lifting frame more stable, two first limiting rods are fixedly connected between the outer surface of the second mounting plate and the second mounting frame, and the first limiting rods are slidably connected to the connecting plate.

[0009] Preferably, to prevent swaying during cable laying after the first and second guide wheels rise above the alkali solution, the support includes a second limiting rod. The two ends of the second limiting rod are fixedly connected to a third mounting plate and a second mounting frame, respectively. A first support frame is slidably connected to the outer surfaces of two of the second limiting rods, and a second support frame is slidably connected to the outer surfaces of the other two second limiting rods. Gear grooves are formed on the outer surfaces of both the first and second support frames. A gear is rotatably connected to the outer surface of the alkali washing tank body between the first and second support frames via a rotating shaft. The gear meshes with the gear grooves. A second connecting frame is fixedly connected between the outer surfaces of the two first support frames.

[0010] Preferably, in order to provide the first support frame and the second support frame with the power to move, a third mounting frame is fixedly connected to the left side of the alkaline washing tank body, a second motor is fixedly connected to the left side of the third mounting frame, the output end of the second motor passes through the third mounting frame and is fixedly connected to a second threaded rod, the second threaded rod is rotatably connected to the alkaline washing tank body, and the second threaded rod is threadedly connected to the second connecting frame.

[0011] The beneficial effects of this utility model are as follows: This high-efficiency and high-speed diamond wire saw manufacturing device can move the lifting frame, the first guide wheel and the second guide wheel out of the alkaline solution for wire laying operations by the operation of the first motor in the lifting component, thus preventing the workers' hands from being corroded by the alkaline solution. The operation of the second motor in the support component drives the two first support frames and the second support frame to move under the four first connecting frames for support, preventing the first guide wheel and the second guide wheel from shaking, reducing the difficulty of wire laying, reducing operation time and ensuring the progress of production. Attached Figure Description

[0012] Figure 1 This is a front view structural diagram of the present invention; Figure 2 This is a top view of the structure of this utility model; Figure 3 This is a schematic diagram of the lifting frame in this utility model; In the diagram: 1. Alkali washing tank body; 11. Diamond wire saw body; 2. Lifting frame; 21. First rotating rod; 22. First guide wheel; 23. First mounting plate; 24. Second rotating rod; 25. Second guide wheel; 26. First mounting frame; 27. Third guide wheel; 28. Through hole; 3. Second mounting plate; 31. First connecting frame; 32. Connecting plate; 33. Second mounting frame; 34. First motor; 35. First threaded rod; 36. First limiting rod; 4. Third mounting plate; 41. Second limiting rod; 42. First support frame; 43. Second support frame; 44. Tooth groove; 45. Gear; 46. Second connecting frame; 47. Third mounting frame; 48. Second motor; 49. Second threaded rod. Detailed Implementation

[0013] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0014] Please see Figures 1-3As shown, a high-efficiency and high-speed diamond wire saw manufacturing device includes an alkaline washing tank body 1, a diamond wire saw body 11, and a lifting frame 2. The upper surface of the lifting frame 2 is rotatably connected with several guide members for arranging the diamond wire saw body 11. The front and rear sides of the outer surface of the lifting frame 2 are fixedly connected with lifting members for facilitating the arrangement of the alkaline washing tank body 1 by the workers. The front and rear sides of the outer surface of the alkaline washing tank body 1 are fixedly connected with two third mounting plates 4. The outer surface of the third mounting plates 4 is fixedly connected with support members.

[0015] The guide components include a first rotating rod 21, nine of which are rotatably arranged on the upper surface of the lifting frame 2. A first guide wheel 22 is fixedly connected to the upper end of each first rotating rod 21. A first mounting plate 23 is fixedly connected to both the left and right sides of the upper surface of the lifting frame 2. A second rotating rod 24 is rotatably connected to one side of the first mounting plate 23. A second guide wheel 25 is fixedly connected to one end of the second rotating rod 24. A first mounting bracket 26 is fixedly connected to both the left and right sides of the inner surface of the alkali washing tank body 1. A third guide wheel 27 is rotatably connected to the inner side of the first mounting bracket 26 via a rotating shaft. Through holes 28 are provided on both the left and right sides of the outer surface of the alkali washing tank body 1. The diamond wire saw body 11 passes through the through holes 28 and is fitted with the first guide wheel 22, the second guide wheel 25, and the third guide wheel 27 to provide good guidance and limiting for the diamond wire saw body 11, preventing entanglement and deviation during operation and wire laying.

[0016] The lifting component includes a first connecting frame 31, four of which are fixedly installed on the outer surface of the lifting frame 2. Second mounting plates 3 are fixedly connected to both the front and rear sides of the outer surface of the alkali washing tank body 1. A connecting plate 32 is fixedly connected between the outer surfaces of two first connecting frames 31. Second mounting frames 33 are fixedly connected to the outer surface of the alkali washing tank body 1 below the two connecting plates 32. A first motor 34 is fixedly connected to the upper surface of the second mounting plate 3. The output end of the first motor 34 passes through the second mounting plate 3 and is fixedly connected to a first threaded rod 35. The first threaded rod 35 is rotatably connected to the second mounting frame 33 and threadedly connected to the connecting plate 32, so as to raise the first guide wheel 22 and the second guide wheel 25 above the alkali solution, reducing the difficulty of arranging the diamond wire saw body 11.

[0017] Two first limiting rods 36 are fixedly connected between the outer surfaces of the second mounting plate 3 and the second mounting bracket 33. The first limiting rods 36 are slidably connected to the connecting plate 32 so as to make the lifting of the connecting plate 32, the first connecting bracket 31 and the lifting bracket 2 more stable.

[0018] The support includes a second limiting rod 41, with both ends of the second limiting rod 41 fixedly connected to the third mounting plate 4 and the second mounting bracket 33, respectively. The outer surfaces of the two second limiting rods 41 are slidably connected to the first support bracket 42, and the outer surfaces of the other two second limiting rods 41 are slidably connected to the second support bracket 43. The outer surfaces of the first support bracket 42 and the second support bracket 43 are provided with toothed grooves 44. The outer surface of the alkaline washing tank body 1 is located between the first support bracket 42 and the second support bracket 43 and is rotatably connected to the gear 45 via a rotating shaft. The gear 45 meshes with the toothed grooves 44. The outer surfaces of the two first support brackets 42 are fixedly connected to the second connecting bracket 46 so that after the first guide wheel 22 and the second guide wheel 25 rise above the alkaline solution, they will not shake during the wiring process.

[0019] A third mounting bracket 47 is fixedly connected to the left side of the alkaline washing tank body 1. A second motor 48 is fixedly connected to the left side of the third mounting bracket 47. The output end of the second motor 48 passes through the third mounting bracket 47 and is fixedly connected to a second threaded rod 49. The second threaded rod 49 is rotatably connected to the alkaline washing tank body 1 and is threadedly connected to the second connecting bracket 46 so as to provide the first support bracket 42 and the second support bracket 43 with the power to move.

[0020] In use, the alkaline solution is slightly higher than the second guide wheel 25. The two first motors 34 operate simultaneously, driving the two first threaded rods 35 to rotate synchronously. The rotation of the first threaded rods 35 causes the connecting plate 32 to move upwards along the direction of the first limiting rod 36, thereby causing the first connecting frame 31 and the lifting frame 2 to move upwards synchronously. This allows the first guide wheel 22 and the second guide wheel 25 to move out of the alkaline solution. After the first motors 34 have operated for a certain period, the lower surface of the first connecting frame 31 and the upper surface of the second connecting frame 46 are on the same plane. Subsequently, the second motor 48 operates, driving the second threaded rod 49 to rotate. The rotation of the second threaded rod 49 causes the second connecting frame 46 and the two first support frames 42 to move along the direction of the second limiting rod 41. As the support frame 42 moves, it drives the gear 45 to rotate, thereby causing the two second support frames 43 to slide in the opposite direction along the second limit rod 41. This allows the two first support frames 42 and the second support frames 43 to move to the bottom of the four first connecting frames 31 for support, preventing the first guide wheel 22 and the second guide wheel 25 from shaking. Then, the diamond wire saw body 11 is arranged as shown in the figure, increasing the contact time between the diamond wire saw body 11 and the alkali solution. Subsequently, the second motor 48 works again to disengage the first support frame 42 and the second support frame 43 from the bottom of the first connecting frame 31. Then, the first motor 34 works again to drive the lifting frame 2, the first guide wheel 22, the second guide wheel 25, and the diamond wire saw body 11 to move into the interior of the alkali solution.

[0021] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0022] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A high-efficiency, high-speed diamond wire saw manufacturing apparatus, comprising an alkaline washing tank body (1), a diamond wire saw body (11), and a lifting frame (2), characterized in that: The upper surface of the lifting frame (2) is rotatably connected with several guides for arranging the diamond wire saw body (11). The front and rear sides of the outer surface of the lifting frame (2) are fixedly connected with lifting components for facilitating the arrangement of the alkaline washing tank body (1) by the workers. The front and rear sides of the outer surface of the alkaline washing tank body (1) are fixedly connected with two third mounting plates (4). The outer surface of the third mounting plate (4) is fixedly connected with support components.

2. The high-efficiency high-speed diamond wire saw manufacturing device as described in claim 1, characterized in that: The guide includes a first rotating rod (21), nine of which are rotatably arranged on the upper surface of the lifting frame (2). The upper end of the first rotating rod (21) is fixedly connected to a first guide wheel (22). The left and right sides of the upper surface of the lifting frame (2) are fixedly connected to a first mounting plate (23). A second rotating rod (24) is rotatably connected to one side of the first mounting plate (23). A second guide wheel (25) is fixedly connected to one end of the second rotating rod (24). The left and right sides of the inner surface of the alkaline washing tank body (1) are fixedly connected to a first mounting frame (26). The inner side of the first mounting frame (26) is rotatably connected to a third guide wheel (27) via a rotating shaft.

3. The high-efficiency, high-speed diamond wire saw manufacturing device as described in claim 2, characterized in that: The alkaline washing tank body (1) has through holes (28) on both the left and right sides of its outer surface. The diamond wire saw body (11) passes through the through holes (28) and is fitted with the first guide wheel (22), the second guide wheel (25) and the third guide wheel (27).

4. The high-efficiency high-speed diamond wire saw manufacturing device as described in claim 1, characterized in that: The lifting component includes a first connecting frame (31), four of which are fixedly installed on the outer surface of the lifting frame (2). The front and rear sides of the outer surface of the alkaline washing tank body (1) are fixedly connected to a second mounting plate (3). A connecting plate (32) is fixedly connected between the outer surfaces of the two first connecting frames (31). The outer surface of the alkaline washing tank body (1) is fixedly connected to a second mounting frame (33) on the lower side of the two connecting plates (32). A first motor (34) is fixedly connected to the upper surface of the second mounting plate (3). The output end of the first motor (34) passes through the second mounting plate (3) and is fixedly connected to a first threaded rod (35). The first threaded rod (35) is rotatably connected to the second mounting frame (33) and threadedly connected to the connecting plate (32).

5. The high-efficiency high-speed diamond wire saw manufacturing device as described in claim 4, characterized in that: Two first limiting rods (36) are fixedly connected between the outer surface of the second mounting plate (3) and the second mounting bracket (33), and the first limiting rods (36) are slidably connected to the connecting plate (32).

6. The high-efficiency high-speed diamond wire saw manufacturing device as described in claim 5, characterized in that: The support includes a second limiting rod (41), the two ends of which are fixedly connected to the third mounting plate (4) and the second mounting bracket (33) respectively. The outer surfaces of the two second limiting rods (41) are slidably connected to the first support bracket (42), and the outer surfaces of the other two second limiting rods (41) are slidably connected to the second support bracket (43). The outer surfaces of the first support bracket (42) and the second support bracket (43) are provided with toothed grooves (44). The outer surface of the alkaline washing tank body (1) is located between the first support bracket (42) and the second support bracket (43) and is rotatably connected to the gear (45) via a rotating shaft. The gear (45) meshes with the toothed groove (44). The outer surfaces of the two first support brackets (42) are fixedly connected to the second connecting bracket (46).

7. The high-efficiency high-speed diamond wire saw manufacturing device as described in claim 6, characterized in that: A third mounting bracket (47) is fixedly connected to the left side of the alkaline washing tank body (1). A second motor (48) is fixedly connected to the left side of the third mounting bracket (47). The output end of the second motor (48) passes through the third mounting bracket (47) and is fixedly connected to a second threaded rod (49). The second threaded rod (49) is rotatably connected to the alkaline washing tank body (1). The second threaded rod (49) is threadedly connected to the second connecting bracket (46).

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