A color master batch particle vibrating device

CN224827202UActive Publication Date: 2026-10-09SHANGHAI JINZHU MASTER BATCH CO LTD
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Patent Information

Application Number
CN202521927613.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-08
Publication Date
2026-10-09
Estimated Expiration
2035-09-08

AI Technical Summary

Benefits of technology

[0006]本实用新型所提供的色母料颗粒震动装置,结构稳固,操作人员将未经筛选的色母料颗粒注入到所述筛网部(2)上,粒径小于筛网部(2)的网孔内径的色母料颗粒或切割边角颗粒在重力的作用下透过网孔落入所述箱体(1)内;所述筛网部(2)在震动电机(3)的作用下震动,更加有助于色母料颗粒或切割边角颗粒下落,可有效增加筛除效果和筛除效率。

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Abstract

The utility model discloses a color concentrate particle vibration device, including box (1), screen part (2) and vibration motor (3), the top of box (1) is open structure, screen part (2) horizontal setting in box (1), vibration motor (3) with box (1) is fixed, the utility model provides a color concentrate particle vibration device, and the structure is stable, and the operator injects the color concentrate particle that has not been screened to screen part (2) on, and the color concentrate particle or cutting corner particle of the mesh hole inner diameter of the particle size less than screen part (2) falls into box (1) under the action of gravity and passes through the mesh hole, screen part (2) is vibrated under the action of vibration motor (3), and it is more helpful to the color concentrate particle or cutting corner particle falling, can effectively increase the screening effect and screening efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of color masterbatch processing and manufacturing, and in particular to a color masterbatch particle vibration device. Background Technology

[0002] Color masterbatch is a high-concentration colored granular material made from colorants, carrier resins, dispersants, coupling agents, surfactants, and plasticizers. Color masterbatch is produced by cutting masterbatch strips into granules. This cutting process inevitably introduces particle size errors and cut edges. Therefore, it is necessary to screen the cut masterbatch granules before sending them to the storage silo to remove excessively small particles and particles with cut edges. Utility Model Content

[0003] The purpose of this invention is to provide a vibration device for color masterbatch particles.

[0004] The color masterbatch particle vibration device provided by this utility model includes a box (1), a screen (2) and a vibration motor (3); the top of the box (1) is an open structure; the screen (2) is horizontally arranged inside the box (1); the vibration motor (3) is fixed to the box (1).

[0005] The color masterbatch particle vibration device provided by this utility model further includes a motor mounting part (4); the box body (1) has a first side plate (101) and a second side plate (102), the top of the first side plate (101) and the second side plate (102) are respectively provided with a first right-angle folding part (1011) and a second right-angle folding part (1021); the first right-angle folding part (1011) is an integral structure with the first side plate (101) and is formed by bending a plate; the second right-angle folding part (1021) is an integral structure with the second side plate (102) and is formed by bending a plate; the two ends of the motor mounting part (4) are respectively fixed to the first right-angle folding part (1011) and the second right-angle folding part (1021); the vibration motor (3) is fixed on the motor mounting part (4); the motor mounting part (4) is a bent plate with an included angle of 30 degrees to 45 degrees. The screen section (2) includes a screen frame (201) and a screen plate (202); the screen frame (201) is formed by four strip plates; the screen plate (202) is fixed to the top of the screen frame (201); the width of the screen frame (201) is adapted to the distance between the first side plate (101) and the second side plate (102) of the box body (1); the screen frame (201) is welded to the first side plate (101) and the second side plate (102); the screen plate (202) has a set distance from the bottom of the box body (1) and the top edge of the box body (1). The color masterbatch particle vibration device provided by this utility model also includes four first support columns (5). Each first support column (5) is provided with a vibration spring (6) at its top. The vibration springs (6) are fixed in pairs at the bottom of the first right-angle folding part (1011) and the second right-angle folding part (1021). Each first support column (5) is provided with a support base plate (501) at its bottom. The support base plate (501) is horizontally welded to the bottom of the first support column (5). The support base plate (501) is provided with mounting holes (502) and is locked to the ground by screws. A reinforcing beam (7) is also provided between the first support columns (5). The reinforcing beam (7) is fixed at a position close to the bottom of the first support column (5). The color masterbatch particle vibration device provided by this utility model also includes a collection mechanism; the collection mechanism includes a collection bin (8), a fan (9) and a fan hose (10); the box (1) also includes a box bottom plate (103), a third side plate (104) and a fourth side plate (105); the bottom plate has a first gap (106) near the third side plate (104); the top of the collection bin (8) has a second gap (801); the collection bin (8) and the fan (9) are connected and communicate with each other through the fan hose (10).The collection chamber (8) has a connecting hole (802) on its side wall away from the second gap (801); a cover (803) with fine mesh is provided inside the connecting hole (802); the connecting hole (802) has a first inclined surface (804) and a second inclined surface (805) on both sides. The color masterbatch particle vibration device provided by this utility model also includes four connecting parts (11), the bottom of the connecting parts (11) is welded to the vibration spring (6); the top dimension of the connecting parts (11) is smaller than the bottom dimension of the connecting parts (11), and the top of the connecting parts (11) is welded to the bottom of the first right-angle folding part (1011) and the second right-angle folding part (1021) respectively. The bottom of the connecting part (11) is provided with a first connecting column (1101); the top of the first support column (5) is provided with a second connecting column (503); the top and bottom of the vibration spring (6) are respectively sleeved on the first connecting column (1101) and the second connecting column (503). The color masterbatch particle vibration device provided by this utility model also includes a fan base frame (12), a support plate (13), a fan base (14) and four connecting beams (15); the fan base frame (12) is a rectangular frame; the support plate (13) is fixed to the top of the fan base frame (12); the fan base (14) is fixed to the top of the support plate (13), and the fan base (14) is provided with mounting holes and is locked by screws; one end of the connecting beam (15) is fixed to the fan base frame (12) and the other end is fixed to the reinforcing beam (7). The length of the screen plate (202) is less than the length of the box body (1); the end of the screen plate (202) is also provided with a first baffle (16); the end of the collection bin (8) is provided with a second baffle (17), and the top edge of the second baffle (17) is higher than the top plate of the collection bin (8).

[0006] The color masterbatch particle vibration device provided by this utility model has a stable structure. When the operator injects unscreened color masterbatch particles into the screen part (2), the color masterbatch particles or cut corner particles with a particle size smaller than the inner diameter of the mesh of the screen part (2) fall into the box (1) through the mesh under the action of gravity. The screen part (2) vibrates under the action of the vibration motor (3), which further helps the color masterbatch particles or cut corner particles to fall, and can effectively increase the screening effect and screening efficiency. Attached Figure Description

[0007] Figure 1 , Figure 2 This is a schematic diagram of the overall structure of the masterbatch particle vibration device described in this embodiment of the utility model;

[0008] Figure 3 A cross-sectional view of the housing of the masterbatch particle vibration device described in this embodiment of the utility model;

[0009] Figure 4 A schematic diagram of the housing of the masterbatch particle vibration device described in this embodiment of the utility model;

[0010] Figure 5 A schematic diagram of the connection part of the masterbatch particle vibration device described in this embodiment of the utility model;

[0011] Figure 6 A schematic diagram of the structure of the first support column of the masterbatch particle vibration device described in this embodiment of the present invention;

[0012] Figure 7 A schematic diagram of the motor mounting section of the masterbatch particle vibration device described in this embodiment of the utility model;

[0013] Figure 8 A schematic diagram of the cover of the masterbatch particle vibration device according to an embodiment of this utility model;

[0014] Figure 9 Cross-sectional view of the collection chamber of the masterbatch particle vibration device described in this embodiment of the utility model;

[0015] Figure 10 A schematic diagram of the collection chamber of the masterbatch particle vibration device described in this embodiment of the utility model;

[0016] Figure 11 A schematic diagram of the structure of the second support column of the masterbatch particle vibration device described in this embodiment of the utility model;

[0017] Figure 12 A schematic diagram of the screen section of the masterbatch particle vibration device described in this embodiment of the present invention;

[0018] Figure 13 A schematic diagram of the structure of the blower hose of the masterbatch particle vibration device described in this embodiment of the utility model;

[0019] Figure 14 A schematic diagram of the connecting beam of the masterbatch particle vibration device described in this embodiment of the utility model;

[0020] Figure 15 A schematic diagram of the support plate of the masterbatch particle vibration device described in this embodiment of the utility model;

[0021] Figure 16 , Figure 17 A schematic diagram of the assembly structure of the fan base and support plate of the masterbatch particle vibration device described in this embodiment of the present invention;

[0022] Figure 18 A schematic diagram of the structure of the first baffle of the masterbatch particle vibration device described in this embodiment of the present invention;

[0023] Figure 19 A schematic diagram of the fan structure of the masterbatch particle vibration device described in this embodiment of the invention. Detailed Implementation

[0024] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0025] This embodiment provides a color masterbatch particle vibration device, including a housing 1, a screen section 2, and a vibration motor 3; the top of the housing 1 is an open structure; the screen section 2 is horizontally arranged inside the housing 1; the vibration motor 3 is fixed to the housing 1. Those skilled in the art will understand that when an operator injects unscreened color masterbatch particles onto the screen section 2, color masterbatch particles with a particle size smaller than the inner diameter of the mesh openings of the screen section 2, or particles with cut edges, fall into the housing 1 through the mesh openings under the action of gravity; the screen section 2 vibrates under the action of the vibration motor 3, which further facilitates the falling of color masterbatch particles or particles with cut edges, effectively increasing the screening effect and screening efficiency.

[0026] Furthermore, the masterbatch particle vibration device provided in this embodiment also includes a motor mounting part 4; the housing 1 has a first side plate 101 and a second side plate 102, and the top of the first side plate 101 and the second side plate 102 are respectively provided with a first right-angle folding part 1011 and a second right-angle folding part 1021; the first right-angle folding part 1011 and the first side plate 101 are integral structures and are formed by bending a plate; the second right-angle folding part 1021 and the second side plate 102 are integral structures and are formed by bending a plate; the two ends of the motor mounting part 4 are respectively fixed to the first right-angle folding part 1011 and the second right-angle folding part 1021; the vibration motor 3 is fixed on the motor mounting part 4. Those skilled in the art will understand that by using the motor mounting part 4, the first right-angle folding part 1011 and the second right-angle folding part 1021 to fix the vibration motor 3, the vibration motor 3 is installed more firmly, and the structure of the masterbatch particle vibration device provided in this embodiment is more stable and durable.

[0027] Furthermore, the motor mounting part 4 is a bent plate with an included angle of 30 to 45 degrees. Those skilled in the art will understand that if the motor mounting part 4 were a flat plate structure, when the vibration motor 3 is secured with screws, the nut or bolt would be located at the bottom of the motor mounting part 4 and have a small distance from the bottom of the housing 1, making operation inconvenient. By setting the motor mounting part 4 as a bent plate, it is easier to secure the vibration motor 3 with screws. This also facilitates the disassembly of the vibration motor 3 without disassembling the motor mounting part 4, allowing for maintenance or replacement of the vibration motor 3.

[0028] Furthermore, the screen section 2 includes a screen frame 201 and a screen plate 202; the screen frame 201 is formed by four strip-shaped plates; the screen plate 202 is fixed to the top of the screen frame 201; the width of the screen frame 201 is adapted to the distance between the first side plate 101 and the second side plate 102 of the housing 1; the screen frame 201 is welded to the first side plate 101 and the second side plate 102; the screen plate 202 has a set distance from the bottom and the top edge of the housing 1. Those skilled in the art will understand that welding and fixing the screen section 2 inside the housing 1 makes the color masterbatch particle vibration device provided in this embodiment more robust. After vibration screening, the color masterbatch particles can be sucked into the storage bin using negative pressure, without needing to remove the screen section 2 for transfer.

[0029] Furthermore, the masterbatch particle vibration device provided in this embodiment also includes four first support columns 5. Each first support column 5 has a vibration spring 6 at its top, and the vibration springs 6 are fixed in pairs to the bottom of the first right-angle folding portion 1011 and the second right-angle folding portion 1021. Those skilled in the art will understand that the first support columns 5 create a certain vibration distance between the housing 1 and the installation ground, and the vibration springs 6 maintain and increase the vibration amplitude, which is more conducive to the falling of masterbatch particles or particles with cut edges.

[0030] Furthermore, each of the first support columns 5 is provided with a support base plate 501 at its bottom, and the support base plate 501 is horizontally welded to the bottom of the first support column 5; the support base plate 501 is provided with mounting holes 502 and is locked to the ground with screws. Those skilled in the art will understand that by fixing the first support column 5 to the ground through the support base plate 501, it is ensured that the color masterbatch particle vibration device provided in this embodiment does not shift during vibration.

[0031] Furthermore, a reinforcing beam 7 is provided between the first support columns 5, and the reinforcing beam 7 is fixed near the bottom of the first support column 5. Those skilled in the art will understand that this further stabilizes the first support column 5, ensuring the structural stability of the masterbatch particle vibration device provided in this embodiment during vibration.

[0032] Furthermore, the masterbatch particle vibration device provided in this embodiment also includes a collection mechanism; the collection mechanism includes a collection chamber 8, a fan 9, and a fan hose 10; the housing 1 also includes a bottom plate 103, a third side plate 104, and a fourth side plate 105; the bottom plate has a first gap 106 near the third side plate 104; the top of the collection chamber 8 has a second gap 801; the collection chamber 8 and the fan 9 are connected and communicate with each other through the fan hose 10. Those skilled in the art will understand that during use, the collection chamber 8 is placed at the bottom of the housing 1; the second gap 801 is aligned with the first gap 106, and the fan 9 is activated to create negative pressure, thereby drawing the masterbatch particles or cut-edge particles on the bottom plate 103 into the collection chamber 8 through the first gap 106 and the second gap 801.

[0033] Furthermore, the collection chamber 8 has a connecting hole 802 on its side wall away from the second gap 801; a cover 803 with fine mesh is provided inside the connecting hole 802; the connecting hole 802 has a first inclined surface 804 and a second inclined surface 805 on both sides. Those skilled in the art will understand that the cover 803 with fine mesh can prevent color masterbatch particles or cut edge particles from being sucked into the blower 9; after a period of use, the blower hose 10 and the cover 803 can be disassembled to facilitate the pouring out of the color masterbatch particles or cut edge particles from the connecting hole 802 in the collection chamber 8. The first inclined surface 804 and the second inclined surface 805 ensure that when the collection chamber 8 is tilted, the color masterbatch particles or cut edge particles gather into the connecting hole 802. Furthermore, in the color masterbatch particle vibration device provided in this embodiment, the bottom of the collection chamber 8 is provided with four second support columns 18, thereby supporting the collection chamber 8 at the position where the first gap 106 and the second gap 801 are connected. The second support column 18 has the same structure as the first support column 5.

[0034] Furthermore, the masterbatch particle vibration device provided in this embodiment also includes four connecting parts 11. The bottom of each connecting part 11 is welded to the vibration spring 6. The top dimension of each connecting part 11 is smaller than the bottom dimension of the connecting part 11. The top of each connecting part 11 is welded to the bottom of the first right-angle folding part 1011 and the second right-angle folding part 1021, respectively. Those skilled in the art will understand that since the diameter of the vibration spring 6 is larger than the width of the first right-angle folding part 1011 and the second right-angle folding part 1021, directly welding the vibration spring 6 to the first right-angle folding part 1011 and the second right-angle folding part 1021 would result in poor structural stability. Increasing the number of connecting parts 11 strengthens the connection of the vibration spring 6 and improves its service life.

[0035] Furthermore, the bottom of the connecting part 11 is provided with a first connecting post 1101; the top of the first support post 5 is provided with a second connecting post 503; the top and bottom of the vibration spring 6 are respectively sleeved on the first connecting post 1101 and the second connecting post 503. Those skilled in the art will understand that this ensures that the vibration spring 6 is more securely assembled between the housing 1 and the first support post 5.

[0036] Furthermore, the masterbatch particle vibration device provided in this embodiment also includes a fan base frame 12, a support plate 13, a fan base 14, and four connecting beams 15; the fan base frame 12 is a rectangular frame; the support plate 13 is fixed to the top of the fan base frame 12; the fan base 14 is fixed to the top of the support plate 13, and the fan base 14 is provided with mounting holes and secured with screws; one end of each connecting beam 15 is fixed to the fan base frame 12 and the other end is fixed to the reinforcing beam 7. Those skilled in the art will understand that this ensures the fan 9 is securely fixed, reducing operational risks and accidents.

[0037] Furthermore, the length of the screen plate 202 is less than the length of the box body 1; the end of the screen plate 202 is also provided with a first baffle 16. Those skilled in the art will understand that the first baffle 16 is provided to prevent unscreened masterbatch particles or cut edge particles on the screen plate 202 from falling into the box body 1 from the side of the screen plate.

[0038] Furthermore, a second baffle 17 is provided at the end of the collection chamber 8, and the top edge of the second baffle 17 is higher than the top plate of the collection chamber 8. Those skilled in the art will understand that the second baffle 17 is used to lock the end of the box body for limiting, thereby facilitating the docking of the first gap 106 and the second gap 801.

[0039] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A vibrating device for masterbatch particles, characterized in that, It includes a housing (1), a screen section (2), a vibration motor (3), and a motor mounting section (4); the top of the housing (1) is an open structure; the screen section (2) is horizontally arranged inside the housing (1); the vibration motor (3) is fixed to the housing (1); the housing (1) has a first side plate (101) and a second side plate (102), and the top of the first side plate (101) and the second side plate (102) are respectively provided with a first right-angle folding part (1011) and a second right-angle folding part (1021); the first side plate (101) and the second side plate (102) are respectively provided with a first right-angle folding part (1011) and a second right-angle folding part (1021); the first side plate (101) and the second side plate (102) are respectively provided with a first right-angle folding part (1011) and a second right-angle folding part (1021); the first right-angle folding part (1011) and the second right-angle folding part (1021 ...) and a third right-angle folding part (1021) and a fourth right-angle folding part (1021) and a fifth right-angle folding part (1021) and a sixth right The right-angle folding part (1011) is an integral structure with the first side plate (101) and is formed by bending a plate; the second right-angle folding part (1021) is an integral structure with the second side plate (102) and is formed by bending a plate; the two ends of the motor mounting part (4) are respectively fixed to the first right-angle folding part (1011) and the second right-angle folding part (1021); the vibration motor (3) is fixed on the motor mounting part (4); the motor mounting part (4) is a bent plate with an included angle of 30 degrees to 45 degrees.

2. The masterbatch particle vibration device as described in claim 1, characterized in that, The screen section (2) includes a screen frame (201) and a screen plate (202); the screen frame (201) is formed by four strip plates; the screen plate (202) is fixed to the top of the screen frame (201); the width of the screen frame (201) is adapted to the distance between the first side plate (101) and the second side plate (102) of the box body (1); the screen frame (201) is welded to the first side plate (101) and the second side plate (102); the screen plate (202) has a set distance from the bottom of the box body (1) and the top edge of the box body (1).

3. The masterbatch particle vibration device as described in claim 2, characterized in that, It also includes four first support columns (5), each of which is provided with a vibration spring (6) at its top. The vibration springs (6) are fixed in pairs to the bottom of the first right-angle fold (1011) and the second right-angle fold (1021). Each of the first support columns (5) is provided with a support base plate (501) at its bottom. The support base plate (501) is horizontally welded to the bottom of the first support column (5). The support base plate (501) is provided with mounting holes (502) and is locked to the ground by screws. A reinforcing beam (7) is also provided between the first support columns (5). The reinforcing beam (7) is fixed at a position close to the bottom of the first support column (5).

4. The masterbatch particle vibration device as described in claim 3, characterized in that, It also includes a collection mechanism; the collection mechanism includes a collection chamber (8), a fan (9) and a fan hose (10); the box (1) also includes a box bottom plate (103), a third side plate (104) and a fourth side plate (105); the bottom plate has a first gap (106) near the third side plate (104); the top of the collection chamber (8) has a second gap (801); the collection chamber (8) and the fan (9) are connected and communicate with each other through the fan hose (10).

5. The masterbatch particle vibration device as described in claim 4, characterized in that, The collection chamber (8) has a connecting hole (802) on the side wall away from the second gap (801); a cover (803) with fine mesh is provided in the connecting hole (802); the connecting hole (802) has a first inclined surface (804) and a second inclined surface (805) on both sides.

6. The masterbatch particle vibration device as described in claim 5, characterized in that, It also includes four connecting parts (11), the bottom of which is welded to the vibration spring (6); the top dimension of the connecting part (11) is smaller than the bottom dimension of the connecting part (11), and the top of the connecting part (11) is welded to the bottom of the first right-angle folding part (1011) and the second right-angle folding part (1021), respectively.

7. The masterbatch particle vibration device as described in claim 6, characterized in that, The bottom of the connecting part (11) is provided with a first connecting post (1101); the top of the first support post (5) is provided with a second connecting post (503); the top and bottom of the vibration spring (6) are respectively sleeved on the first connecting post (1101) and the second connecting post (503).

8. The masterbatch particle vibration device as described in claim 7, characterized in that, It also includes a fan base frame (12), a support plate (13), a fan base (14), and four connecting beams (15); the fan base frame (12) is a rectangular frame; the support plate (13) is fixed to the top of the fan base frame (12); the fan base (14) is fixed to the top of the support plate (13), and the fan base (14) is provided with mounting holes and is secured by screws; one end of the connecting beam (15) is fixed to the fan base frame (12) and the other end is fixed to the reinforcing beam (7).

9. The masterbatch particle vibration device as described in claim 8, characterized in that, The length of the screen plate (202) is less than the length of the box body (1); the end of the screen plate (202) is also provided with a first baffle (16); the end of the collection bin (8) is provided with a second baffle (17), and the top edge of the second baffle (17) is higher than the top plate of the collection bin (8).