Automatic splicing and cooling filtering device

Abstract

The utility model relates to high temperature vulcanized silicone rubber technical field, concretely is a kind of automatic splicing glue cooling filter device, including machine body, base and cooling assembly, cooling assembly is arranged on the base, cooling assembly includes support, jacket, water inlet pipe, water outlet pipe and pipeline, support is arranged on the base, support top is provided with the jacket, machine body outside is equipped with the jacket, the water inlet pipe is provided above the jacket, the water outlet pipe is provided below the jacket, the jacket is further provided with the pipeline connected with the water inlet pipe and water outlet pipe in, the machine body is further provided with discharging assembly, by the mixing of multiple batches of small batch products, form ton goods, increase the stability between batches, uniformity;Through strict temperature control, can effectively slow down the glue material structuring phenomenon, prolong product storage period;Screw extrusion changes the original manual discharging original mode, changes into mechanical production, reduces labor, improves efficiency.

Description

Technical Field

[0001] This utility model relates to the field of high-temperature vulcanized silicone rubber technology, specifically an automatic rubber mixing, cooling, and filtering device. Background Technology

[0002] Currently, the mainstream high-temperature vulcanizing silicone rubber kneading machines on the market typically have a capacity of 1000L, with a single machine output of less than 500kg. This makes it difficult to guarantee batch-to-batch product stability during mass production. Furthermore, products produced by 1000L kneading machines often only undergo natural cooling, leading to increased product structure and making long-term storage unsuitable. Therefore, developing new automated blending devices is of great significance. Utility Model Content

[0003] (a) Technical problems to be solved

[0004] To address the shortcomings of existing technologies, this utility model provides an automatic glue-mixing, cooling, and filtering device.

[0005] (II) Technical Solution

[0006] To achieve the above objectives, this utility model provides the following technical solution: an automatic glue mixing, cooling, and filtering device, comprising a body, a base, and a cooling assembly. The cooling assembly is mounted on the base and includes a support, a jacket, an inlet pipe, an outlet pipe, and a pipeline. The support is mounted on the base, and the jacket is mounted above the support. The jacket is fitted around the outside of the body, and the inlet pipe is mounted above the jacket. The outlet pipe is mounted below the jacket. A pipeline connected to the inlet and outlet pipes is also provided inside the jacket. A feeding assembly is also provided inside the body, and a mixing assembly is also provided on the body.

[0007] Preferably, the feeding assembly includes a screw and a motor, the output end of the motor passes through the machine body and is connected to the screw, and the end of the machine body away from the motor is also provided with an output port.

[0008] Preferably, the output port is also provided with a filter cover.

[0009] Preferably, the bracket is provided with legs that are connected to the base, and the legs are provided in several groups.

[0010] Preferably, the support leg is further provided with bolts that connect to the base, and the bolts are provided in several groups.

[0011] An automatic glue-mixing, cooling, and filtering device includes the following steps:

[0012] S1: Methyl vinyl silicone rubber, silica, and additives are added to a 1000L kneader according to the formula and process for production;

[0013] S2: Put the material obtained from two to three machines S1 into the self-developed blending cooling and filtering device, start stirring, and simultaneously turn on the cooling water;

[0014] S3: Temperature is monitored by a temperature probe. Once the rubber compound reaches the target temperature, preliminary filtration and extrusion of the rubber compound begin.

[0015] S4: Place the rubber compound obtained in S3 onto a trailer for further processing;

[0016] Preferably, the cooling water in S2 can be cooled by an ice machine.

[0017] Preferably, the target temperature of the rubber compound in S3 is below 80°C.

[0018] Preferably, the mesh size of the filter screen in S3 is 150 mesh.

[0019] (III) Beneficial Effects

[0020] Compared with the prior art, this utility model provides an automatic glue mixing, cooling and filtering device, which has the following beneficial effects:

[0021] This automatic blending, cooling, and filtering device increases the stability and uniformity between batches by mixing multiple small batches of products to form a ton of goods.

[0022] Strict temperature control can effectively slow down the structuring of rubber compounds and extend the product's shelf life.

[0023] Screw extrusion has changed the original manual material discharge method to mechanical production, reducing labor and increasing efficiency. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0025] Figure 2 This is a partial cross-sectional view of the structure of this utility model;

[0026] In the diagram: 1. Machine body; 2. Piping; 3. Inlet pipe; 4. Outlet pipe; 5. Screw; 6. Filter cover; 7. Motor; 8. Base; 9. Support leg; 10. Bolt; 11. Jacket; 12. Bracket; 13. Mixing assembly. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Please see Figures 1-2 An automatic glue-mixing, cooling, and filtering device includes a body 1, a base 8, and a cooling assembly. The cooling assembly is mounted on the base 8 and includes a support 12, a jacket 11, a water inlet pipe 3, a water outlet pipe 4, and a pipe 2. The support 12 is mounted on the base 8, and the jacket 11 is positioned above the support 12. The jacket 11 is fitted around the outside of the body 1. The water inlet pipe 3 is positioned above the jacket 11, and the water outlet pipe 4 is positioned below the jacket 11. The pipe 2, connected to the water inlet pipe 3 and the water outlet pipe 4, is also located inside the jacket 1. A feeding assembly is also located inside the body 1, and a mixing assembly 13 is also mounted on the body 1. The feeding assembly includes a screw 5 and a motor 7. The output end of the motor 7 passes through the body 1 and is connected to the screw 5. An output port is located at the end of the body 1 away from the motor 7, and a filter cover 6 is provided at the output port.

[0029] The rubber material produced by two different machines is fed into machine body 1. At this time, the average temperature of the rubber material is 152℃. At this time, the cooling water is turned on. The cooling water enters from the inlet pipe 3 and flows out from the outlet pipe 4 after passing through pipe 2.

[0030] Start the mixing unit 13 to mix the materials. After the temperature of the rubber compound drops to 65°C, proceed to the next step.

[0031] Motor 7 drives screw 5 to rotate, and single-screw extrusion is selected to improve efficiency; the filter screen in filter cover 6 is a 150-mesh filter screen, which filters out most visible impurities and improves the cleanliness of the rubber material.

[0032] In this embodiment, the bracket 12 is provided with a support leg 9 connected to the base 8. The support leg 9 is provided in several groups. The support leg 9 is also provided with a bolt 10 connected to the base 8. The bolt 10 is provided in several groups. The base 8 is stably connected to the bracket 12 with the support leg 9.

[0033] The rubber compound data produced by the automatic blending, cooling, and filtering device in Example 5 were compared with the rubber compound data from the original 10-machine 1000L kneader. The results are shown in the table below:

[0034] Data on rubber compound from a 10-machine 1000L kneader

[0035]

[0036] Data on the rubber compound produced by the 5-machine automatic glue mixing, cooling and filtering device

[0037]

[0038]

[0039] The table shows that, compared to the rubber compound data from a 10-machine 1000L kneader, the automatic blending, cooling, and filtering device provided by this invention exhibits better performance stability, uniformity, and more concentrated performance. Furthermore, the structuring time has been reduced from an average of 24.8 to 19.8, significantly extending the rubber compound's shelf life.

[0040] In this document, the term "embodiment" means that a specific feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The term "embodiment" appearing in various places throughout the specification does not necessarily refer to the same embodiment, nor does it specifically limit its independence or connection with other embodiments. In principle, in this application, as long as there are no technical contradictions or conflicts, the technical features mentioned in each embodiment can be combined in any way to form corresponding implementable technical solutions.

[0041] Unless otherwise defined, the technical terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains; the use of related terms herein is merely for the purpose of describing particular embodiments and is not intended to limit this application.

[0042] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention.

Claims

1. An automatic glue-mixing cooling and filtering device, comprising a body (1), a base (8), and a cooling assembly, characterized in that, A cooling assembly is provided on the base (8). The cooling assembly includes a bracket (12), a jacket (11), a water inlet pipe (3), a water outlet pipe (4), and a pipeline (2). The bracket (12) is provided on the base (8). The jacket (11) is provided above the bracket (12). The jacket (11) is sleeved on the outside of the machine body (1). The water inlet pipe (3) is provided above the jacket (11). The water outlet pipe (4) is provided below the jacket (11). The pipeline (2) connected to the water inlet pipe (3) and the water outlet pipe (4) is also provided inside the jacket (11). A feeding assembly is also provided inside the machine body (1). A mixing assembly (13) is also provided on the machine body (1).

2. The automatic glue-blending, cooling, and filtering device according to claim 1, characterized in that, The feeding assembly includes a screw (5) and a motor (7). The output end of the motor (7) passes through the machine body (1) and is connected to the screw (5). The machine body (1) is also provided with an output port at the end away from the motor (7).

3. The automatic glue-blending, cooling, and filtering device according to claim 2, characterized in that, The output port is also equipped with a filter cover (6).

4. The automatic glue-blending, cooling, and filtering device according to claim 3, characterized in that, The bracket (12) is provided with a support leg (9) connected to the base (8), and the support leg (9) is provided in several groups.

5. An automatic glue-blending, cooling, and filtering device according to claim 4, characterized in that, The support leg (9) is also provided with bolts (10) that are connected to the base (8), and the bolts (10) are arranged in several groups.

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