A waste rubber recycling device

CN224827226UActive Publication Date: 2026-10-09YIWU DASHENG RUBBER & PLASTIC PROD CO LTD
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Patent Information

Application Number
CN202522009711.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-18
Publication Date
2026-10-09
Estimated Expiration
2035-09-18

AI Technical Summary

Technical Problem

[0004]本实用新型提供了一种可以有效提高废橡胶的回收效率与回收质量,且适用范围较为广泛,可以适用于多种橡胶废料,可以满足更高加工需求的一种废旧橡胶回收装置;解决了现有技术中存在目前废橡胶回收方法较为单一,无法有效分离橡胶中夹杂的金属纤维和其他杂质,且无法满足更高加工需求的技术问题

Benefits of technology

[0015]因此,本实用新型的一种废旧橡胶回收装置具备下述优点:可以有效提高废橡胶的回收效率与回收质量,且适用范围较为广泛,可以适用于多种橡胶废料,可以满足更高加工需求。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to rubber production and processing technical field. A kind of waste rubber recycling device, including support, recycling device is equipped on support, recycling device is sequentially from top to bottom for pretreatment crushing module, secondary crushing module, magnetic screening module, hot melting module, and the pretreatment crushing module of top is equipped with feed inlet, and the hot melting module of bottom is equipped with discharge gate. The utility model provides a kind of can effectively improve the recovery efficiency and recovery quality of waste rubber, and the scope of application is more extensive, can be applicable to a variety of rubber waste, can satisfy higher processing demand a kind of waste rubber recycling device;Solved the prior art in the present waste rubber recovery method is relatively single, cannot effectively separate the metal fiber and other impurities in rubber, and cannot satisfy higher processing demand technical problem.
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Description

Technical Field

[0001] This utility model relates to the field of rubber production and processing technology, and in particular to a waste rubber recycling device. Background Technology

[0002] With economic development and rising living standards, rubber products are being used more and more widely in people's daily lives.

[0003] Waste rubber recycling is an important area of ​​resource recycling and environmental protection. Existing technologies, such as ordinary crushers, mainly process waste rubber by cutting and crushing, but they cannot effectively separate the metal fibers and other impurities mixed in the rubber, and cannot meet higher processing requirements. Therefore, there is a need for improvement. Utility Model Content

[0004] This utility model provides a waste rubber recycling device that can effectively improve the recycling efficiency and quality of waste rubber, and has a wide range of applications. It can be applied to various types of rubber waste and can meet higher processing requirements. It solves the technical problems in the existing technology where the current waste rubber recycling methods are relatively simple, cannot effectively separate metal fibers and other impurities mixed in the rubber, and cannot meet higher processing requirements.

[0005] The above-mentioned technical problem of this utility model is solved by the following technical solution: a waste rubber recycling device includes a support frame, on which a recycling device is mounted. The recycling device consists of a pre-treatment crushing module, a secondary crushing module, a magnetic screening module, and a hot-melt module, arranged from top to bottom. The pre-treatment crushing module at the top has a feed inlet, and the hot-melt module at the bottom has a discharge outlet. During processing, waste material is poured in through the feed inlet at the top. The waste material passes through the pre-treatment crushing module for initial crushing, the secondary crushing module for fine crushing, the magnetic screening module for separating metal fragments, and the hot-melt module for hot-melting and shaping. Finally, it is discharged from the discharge outlet for recycling. The recycling device of this utility model can ensure thorough crushing, high crushing efficiency, and improve the separation efficiency of metal impurities, thus meeting the higher processing requirements in actual production.

[0006] Preferably, material conveying pipes are provided between the pretreatment crushing module and the secondary crushing module, and between the secondary crushing module and the hot-melting module. The material conveying pipe between the pretreatment crushing module and the secondary crushing module has a downward-convex conical structure to ensure accurate material discharge, while the material conveying pipe between the secondary crushing module and the hot-melting module has a straight cylindrical structure.

[0007] Preferably, the pretreatment crushing module includes a pretreatment chamber, inside which are several relatively rotating pre-crushing gears. The function of the pretreatment chamber is to initially divide large pieces of rubber waste into smaller pieces for further fine crushing.

[0008] Preferably, the surface of the pre-crushing gear is provided with several spiral pre-crushing blades. After being squeezed by the pre-crushing blades, large pieces of rubber waste will be divided into several smaller pieces, which facilitates further fine crushing and can also improve crushing efficiency.

[0009] Preferably, the secondary crushing module includes a secondary processing chamber connected to the preprocessing chamber, and the secondary processing chamber is equipped with several relatively rotating crushing gears. The function of the crushing gears is to crush small pieces of rubber waste, facilitating subsequent hot melt molding.

[0010] Preferably, the crushing gears are driven by a hydraulic system and a hydraulic push rod with an adjustable gap, the gap being between 1-10mm. In this invention, one of the crushing gears can be moved as a whole by a hydraulic push rod, and its movement distance can be controlled by the system to be between 1-10mm.

[0011] Preferably, both the crushing gear and the pre-crushing gear are driven by a motor or a pulley structure. The crushing gear in this invention will be described using a motor-driven example.

[0012] Preferably, the magnetic screening module includes a conveyor belt spaced apart within a conveying pipe between the secondary crushing module and the hot-melting module. The conveyor belt is driven by a motor, and its surface is embedded with several electromagnetic plates that are sequentially connected at their ends. The conveyor belt is arranged diagonally on the left and right sides, with the left and right sides rotating clockwise and counterclockwise, respectively. Several rectangular electromagnetic plate modules are embedded in the surface of the conveyor belt, each containing a built-in electromagnetic module and requiring no external power supply. Rubber fragments fall sequentially onto the conveyor belt, while metal fragments are attracted to the surface of the electromagnetic plates and moved to the outside with the conveyor belt.

[0013] Preferably, the magnetic screening module also includes a scraper plate mounted on the outside of the support and connected to the conveyor belt. The scraper plate is installed on the outer support and corresponds to the conveyor belt, which can scrape off and collect metal fragments from the surface of the electromagnetic plate, thereby ensuring that the conveyor belt can continuously transport materials.

[0014] Preferably, the hot-melt module includes a hot-melt box connected to the secondary crushing module. The inner wall of the hot-melt box is embedded with an electric heating layer, and the hot-melt box is equipped with stirring blades. The crushed rubber waste falls into the hot-melt box for hot-melt treatment, and the hot-melted rubber waste can be formed and discharged from the discharge port.

[0015] Therefore, the waste rubber recycling device of this utility model has the following advantages: it can effectively improve the recycling efficiency and quality of waste rubber, and has a wide range of applications, applicable to a variety of rubber wastes, and can meet higher processing requirements. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of a waste rubber recycling device according to this utility model.

[0017] Figure 2 yes Figure 1 A schematic diagram of the main structure.

[0018] Figure 3 yes Figure 1 A schematic diagram of the front sectional view of the structure.

[0019] Figure 4 yes Figure 1 A top-view structural diagram.

[0020] In the diagram, 1 is the support frame, 2 is the conveying pipe, 3 is the pre-treatment box, 4 is the pre-crushing gear, 5 is the secondary treatment box, 6 is the crushing gear, 7 is the conveying belt, 8 is the scraper, and 9 is the hot melt box. Detailed Implementation

[0021] The technical solution of the utility model will be further described in detail below through embodiments and in conjunction with the accompanying drawings.

[0022] Example: like Figure 1 and 2 As shown in Figures 3 and 4, a waste rubber recycling device includes a support frame 1. A recycling device is mounted on the support frame 1. From top to bottom, the recycling device consists of a pretreatment crushing module, a secondary crushing module, a magnetic screening module, and a hot-melt module. Material conveying pipes 2 are installed between the pretreatment crushing module and the secondary crushing module, and between the secondary crushing module and the hot-melt module.

[0023] The pre-processing crushing module includes a pre-processing box 3 at the top, with a feed inlet installed at the top of the pre-processing box 3; and two pre-crushing gears 4 rotating in opposite directions are installed inside the pre-processing box 3. The surface of the pre-crushing gear 4 is equipped with 6 pre-crushing blades. The pre-crushing blades extend spirally along the surface of the pre-crushing gear 4, and the pre-crushing blades on two adjacent pre-crushing gears 4 rotate in opposite directions.

[0024] The secondary crushing module includes a secondary processing box 5 connected to the pre-processing box 3, and two relatively rotating crushing gears 6 are installed inside the secondary processing box 5. The crushing gear 6 is driven by a hydraulic system and a hydraulic push rod, and the adjustable gap is between 1-10mm.

[0025] Both the crushing gear 6 and the pre-crushing gear 4 are driven by a motor.

[0026] The magnetic screening module includes two conveyor belts 7 installed at intervals in the conveying pipeline between the secondary crushing module and the hot melting module. The conveyor belts 7 are arranged diagonally to the left and right. The conveyor belts 7 are driven by a motor, and several electromagnetic plates that are connected in sequence at the end are embedded on the surface of the conveyor belts 7.

[0027] The magnetic screening module also includes a scraper 8 that is mounted on the outside of the support 1 and connected to the surface of the conveyor belt 7.

[0028] The hot melt module includes a hot melt box 9 installed below the secondary crushing module. The inner wall of the hot melt box 9 is embedded with an electric heating layer, and the temperature is regulated by an electronic control system. A temperature sensor is installed inside the hot melt box 9, and stirring blades are installed inside the hot melt box 9.

[0029] The bottom of the hot melt box 9 is equipped with a discharge port, and an electrically controlled valve is installed inside the discharge port.

[0030] During processing, waste material is poured into the pre-treatment box 3 through the upper feed port. The pre-crushing gear 4 in the pre-treatment box 3 performs preliminary division of the waste material. The pre-treated waste material falls downward into the secondary treatment box 5, where the crushing gear 6 performs fine crushing of the waste material.

[0031] The crushed waste falls into the hot melt box 9. As the waste falls, it passes through two conveyor belts in sequence. The electromagnetic plates on the surface of the conveyor belts will attract the metal fragments in the waste and transport them outward with the conveyor belts. The outer scraper plate 8 will scrape off and collect the metal fragments at the bottom of the conveyor belts. The conveyor belts can continuously circulate and attract metal fragments.

[0032] The crushed rubber waste falls into the hot melt box 9 for hot melt treatment, and the hot melted rubber waste can be discharged from the discharge port.

[0033] The specific embodiments described herein are merely illustrative examples of the present invention. Those skilled in the art to which this invention pertains may make various modifications or additions to the described specific embodiments or use similar methods to replace them, without departing from the spirit of this invention or exceeding the scope defined by the appended claims.

Claims

1. A waste rubber recycling device, characterized in that: The device includes a support frame, on which a recycling device is mounted. The recycling device consists of a pre-treatment crushing module, a secondary crushing module, a magnetic screening module, and a hot-melting module, arranged from top to bottom. The pre-treatment crushing module at the top has a feed inlet, and the hot-melting module at the bottom has a discharge outlet.

2. The waste rubber recycling device according to claim 1, characterized in that: Material conveying pipes are provided between the pretreatment crushing module and the secondary crushing module, and between the secondary crushing module and the hot melting module.

3. The waste rubber recycling device according to claim 1, characterized in that: The pre-processing crushing module includes a pre-processing box, which contains several relatively rotating pre-crushing gears.

4. The waste rubber recycling device according to claim 3, characterized in that: The surface of the pre-crushing gear is provided with several spiral pre-crushing blades.

5. The waste rubber recycling device according to claim 1, characterized in that: The secondary crushing module includes a secondary processing box connected to the pre-processing box, and the secondary processing box contains several relatively rotating crushing gears.

6. The waste rubber recycling device according to claim 5, characterized in that: The crushing gear is driven by a hydraulic system and a hydraulic push rod, and the gap is adjustable, ranging from 1 to 10 mm.

7. A waste rubber recycling device according to claim 6, characterized in that: Both the crushing gear and the pre-crushing gear are driven by a motor or a pulley structure.

8. The waste rubber recycling device according to claim 1, characterized in that: The magnetic screening module includes a conveyor belt spaced apart in the conveying pipe between the secondary crushing module and the hot melting module. The conveyor belt is driven by a motor, and several electromagnetic plates with their ends connected sequentially are embedded on the surface of the conveyor belt.

9. A waste rubber recycling device according to claim 8, characterized in that: The magnetic screening module also includes a scraper plate mounted on the outside of the support and connected to the conveyor belt.

10. A waste rubber recycling device according to claim 1, characterized in that: The hot melt module includes a hot melt box connected to the secondary crushing module. The inner wall of the hot melt box is embedded with an electric heating layer, and the hot melt box is equipped with stirring blades.