A calendering device for processing plastic sheet

CN224827326UActive Publication Date: 2026-10-09JIANGSU KINGWELL MASCH CO LTD
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Patent Information

Application Number
CN202522319864.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-01
Publication Date
2026-10-09
Estimated Expiration
2035-11-01

AI Technical Summary

Technical Problem

但现有的压延装置在将塑料压延至片材后,因塑料片材上残留有高温,使得工作人员在与塑料片材接触时容易烫伤,且压辊在对塑料片材进行压延后,其表面往往会沾染杂质,如不对其去除,也易影响装置后续压延;因此,针对上述问题提出一种塑料片材加工用压延装置

Benefits of technology

1.本实用新型通过设置第一压辊、第二压辊和制冷风机,将塑料从第一压辊一侧送入第一压辊之间,通过电机带动第二齿轮转动,通过第二齿轮带动第一齿轮和第一压辊转动,使得第一压辊对将塑料挤压成片材,然后将塑料片材导向至第二压辊之间,通过制冷风机对空气降温后并吹入第二压辊中心部位的空槽内,以对第二压辊进行降温,通过第二压辊与压延后的塑料片材接触,从而对塑料片材进行降温,使得塑料片材不易出现温度过高导致容易烫伤工作人员的现象,提高了装置使用的稳定性;

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Abstract

The utility model belongs to the field of plastic sheet processing, specifically is a kind of plastic sheet processing is used to calendering device, including base, the base inside rotationally connected with first press roll, first press roll one end is fixedly connected with first gear;This step is by being provided with first press roll, second press roll and refrigeration fan, and plastic is sent into between first press roll from first press roll side, by motor driving second gear rotation, by second gear driving first gear and first press roll rotation, so that first press roll is extruded into sheet material to the plastic, then plastic sheet material is guided to between second press roll, after cooling air by refrigeration fan and is blown into the air slot in the central part of second press roll, to cool second press roll, by second press roll and the plastic sheet material after calendering contact, to cool plastic sheet material, so that plastic sheet material is not prone to the phenomenon that high temperature leads to easily scalding staff, improves the stability of device use.
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Description

Technical Field

[0001] This utility model relates to the field of plastic sheet processing, specifically a calendering device for processing plastic sheets. Background Technology

[0002] In the processing of plastic sheets, in order to make it easier to uniformly stretch the heated and plasticized thermoplastic into sheets or films of appropriate thickness for subsequent processing or sales, a calendering device is required. In use, existing calendering equipment typically employs two pressure rollers working together to place uncalendered plastic sheets between the rollers. The plastic is then calendered to a suitable thickness through the squeezing and rotation of the two rollers. However, after the existing calendering equipment calenders the plastic into sheets, the high temperature remaining on the plastic sheets makes it easy for workers to get burned when they come into contact with the plastic sheets. In addition, after the pressure rollers calender the plastic sheets, their surfaces are often contaminated with impurities. If these impurities are not removed, they can also affect the subsequent calendering of the equipment. Therefore, a calendering device for processing plastic sheets is proposed to address the above problems. Utility Model Content

[0003] In order to overcome the shortcomings of the prior art, at least one technical problem raised in the background art is solved.

[0004] The technical solution adopted by this utility model to solve its technical problem is as follows: A calendering device for processing plastic sheets according to this utility model includes a base. A first pressure roller is rotatably connected to the inner side of the base. A first gear is fixedly connected to one end of the first pressure roller. A second gear meshes with the side of the first gear that is close to each other. A motor is fixedly connected to the outer side of the base. The output end of the motor is fixedly connected to the second gear. A second pressure roller is rotatably connected to the inner side of the base. A cooling fan is fixedly connected to the outer side of the base. The cooling fan works in conjunction with the second pressure roller. A pulley is fixedly connected to one side of the second pressure roller and one side of the first gear. A pulley is rotatably connected to the outer side of the pulley. The device includes a belt conveyor. This step involves setting up a first pressure roller, a second pressure roller, and a cooling fan. Plastic is fed from one side of the first pressure roller into the space between them. A motor drives a second gear to rotate, which in turn drives the first gear and the first pressure roller to rotate. This causes the first pressure roller to extrude the plastic into a sheet. The plastic sheet is then guided between the second pressure rollers. A cooling fan cools the air and blows it into the groove in the center of the second pressure roller to further cool it. The second pressure roller then contacts the calendered plastic sheet, further cooling it. This prevents the plastic sheet from overheating and potentially burning workers, thus improving the stability of the device.

[0005] Preferably, multiple scraper frames are fixedly connected to the outer side of the base, and brushes are fixedly connected to the upper side of the scraper frames. The first and second pressure rollers are used in conjunction with the scraper frames and brushes. This step, by setting up the scraper frames and brushes, allows the first and second pressure rollers to rotate to contact one edge of the scraper frame and the brush after calendering the plastic sheet. This allows plastic impurities that adhere to the sheet during calendering to be scraped off and fall into the inner side of the scraper frames, keeping the first and second pressure rollers clean. This makes subsequent calendering of the device more stable and improves the stability of the device's operation.

[0006] Preferably, a hydraulic cylinder is fixedly connected to the outer side of the base, a movable frame is fixedly connected to the output end of the hydraulic cylinder, and a push plate is fixedly connected to the outer side of the movable frame. This step, by setting up a hydraulic cylinder, a movable frame, and a push plate, allows the movable frame to move when a large amount of impurities accumulate inside the scraping frame. The movable frame then moves the push plate, enabling one side of the push plate to push the impurities out from inside the scraping frame, facilitating subsequent collection of impurities by the user and improving the convenience of cleaning the device.

[0007] Preferably, a heat-conducting sheet is fixedly connected to the inner side of the second pressure roller, and an atomizing nozzle is fixedly connected to one side of the base. This step, by setting the heat-conducting sheet and the atomizing nozzle, allows the atomizing nozzle to be connected to an outer pipe that can deliver water before use, so that water can be sprayed out from the atomizing nozzle. The cooling fan drives the cold air and water to contact the second pressure roller and the heat-conducting sheet, thereby facilitating further cooling of the second pressure roller, making the cooling effect of the second pressure roller on the plastic sheet better, and improving the stability of the device.

[0008] Preferably, a limiting rod is fixedly connected to one end of the moving frame, and a receiving groove is provided on the inner side of the base. The limiting rod and the receiving groove are slidably connected. This step, by setting the limiting rod and the receiving groove, ensures that when the moving frame moves, it will drive the limiting rod to move. The receiving groove restricts the movement trajectory of the limiting rod, thereby limiting the other end of the moving frame away from the hydraulic cylinder. This makes the movement of the moving frame more stable and improves the stability of the device.

[0009] Preferably, a mounting plate is fixedly connected to the outer side of the base, and the surface of the mounting plate is provided with a mounting groove. This step, by setting up the mounting plate and the mounting groove, allows the device to be installed and fixed directly by screwing bolts into the mounting groove and the mounting location, thus improving the convenience of device installation.

[0010] The advantages of this utility model are: 1. This utility model, by setting up a first pressure roller, a second pressure roller, and a cooling fan, feeds plastic from one side of the first pressure roller into the space between the first pressure rollers. A motor drives a second gear to rotate, which in turn drives the first gear and the first pressure roller to rotate, causing the first pressure roller to extrude the plastic into a sheet. The plastic sheet is then guided between the second pressure rollers. The cooling fan cools the air and blows it into the empty groove in the center of the second pressure roller to cool the second pressure roller. The second pressure roller comes into contact with the calendered plastic sheet, thereby cooling the plastic sheet. This prevents the plastic sheet from overheating and causing burns to workers, thus improving the stability of the device. 2. By setting up a scraper frame and a brush, after the first and second pressure rollers calender the plastic sheet, they rotate to contact one edge of the scraper frame and the brush. This allows plastic impurities that adhere to the plastic sheet during calendering to be scraped off and fall into the inner side of the scraper frame, keeping the first and second pressure rollers clean. This makes subsequent calendering more stable and improves the stability of the device. Attached Figure Description

[0011] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0012] Figure 1 This is a front view of the three-dimensional structure of this utility model; Figure 2 This is a rear view of the three-dimensional structure of this utility model; Figure 3 This is a front view of the first pressure roller structure in this utility model; Figure 4 This is a rear view of the first pressure roller structure in this utility model; Figure 5 This is a schematic diagram of the movable frame structure in this utility model.

[0013] In the diagram: 1. Base; 2. First pressure roller; 3. First gear; 4. Second gear; 5. Motor; 6. Second pressure roller; 7. Cooling fan; 8. Pulley; 9. Belt; 10. Scraper frame; 11. Brush; 12. Hydraulic cylinder; 13. Moving frame; 14. Push plate; 15. Heat-conducting plate; 16. Atomizing nozzle; 17. Limiting rod; 18. Receiving groove; 19. Mounting plate; 20. Mounting groove. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0015] Specific implementation examples are given below.

[0016] Please see Figures 1 to 5 As shown, a calendering device for processing plastic sheets includes a base 1. A first pressure roller 2 is rotatably connected to the inner side of the base 1. A first gear 3 is fixedly connected to one end of the first pressure roller 2. A second gear 4 meshes with the first gear 3 on its adjacent side. A motor 5 is fixedly connected to the outer side of the base 1. The output end of the motor 5 is fixedly connected to the second gear 4. A second pressure roller 6 is rotatably connected to the inner side of the base 1. A cooling fan 7 is fixedly connected to the outer side of the base 1. The cooling fan 7 works in conjunction with the second pressure roller 6. Pulleys 8 are fixedly connected to one side of the second pressure roller 6 and one side of the first gear 3. A belt 9 is rotatably connected to the outer side of the pulleys 8. This step involves setting... The first pressure roller 2, the second pressure roller 6, and the cooling fan 7 feed plastic from one side of the first pressure roller 2 into the space between the first pressure rollers 2. The motor 5 drives the second gear 4 to rotate, which in turn drives the first gear 3 and the first pressure roller 2 to rotate, causing the first pressure roller 2 to extrude the plastic into a sheet. The plastic sheet is then guided to the space between the second pressure rollers 6. The cooling fan 7 cools the air and blows it into the empty groove in the center of the second pressure roller 6 to cool the second pressure roller 6. The second pressure roller 6 comes into contact with the calendered plastic sheet, thereby cooling the plastic sheet and preventing it from overheating and causing burns to workers, thus improving the stability of the device.

[0017] Furthermore, such as Figures 1 to 4 As shown, multiple scraper frames 10 are fixedly connected to the outer side of the base 1, and brushes 11 are fixedly connected to the upper side of the scraper frames 10. The first pressure roller 2 and the second pressure roller 6 are used in conjunction with the scraper frames 10 and the brushes 11. This step, by setting the scraper frames 10 and the brushes 11, allows the first pressure roller 2 and the second pressure roller 6 to rotate to contact one edge of the scraper frame 10 and the brushes 11 after calendering the plastic sheet. This allows plastic impurities that adhere during calendering to be scraped off and fall to the inside of the scraper frame 10, keeping the first pressure roller 2 and the second pressure roller 6 clean. This makes the subsequent calendering of the device more stable and improves the stability of the device in use.

[0018] Furthermore, such as Figure 1 and Figure 5As shown, a hydraulic cylinder 12 is fixedly connected to the outer side of the base 1, a movable frame 13 is fixedly connected to the output end of the hydraulic cylinder 12, and a push plate 14 is fixedly connected to the outer side of the movable frame 13. In this step, by setting up the hydraulic cylinder 12, the movable frame 13 and the push plate 14, after a large amount of impurities accumulate inside the scraper frame 10, the hydraulic cylinder 12 can drive the movable frame 13 to move, and the movable frame 13 can drive the push plate 14 to move, so that the push plate 14 on one side can push the impurities out from the inside of the scraper frame 10, so that the user can collect the impurities later, which improves the convenience of cleaning the device.

[0019] Furthermore, such as Figure 1 As shown, a heat-conducting plate 15 is fixedly connected to the inner side of the second pressure roller 6, and an atomizing nozzle 16 is fixedly connected to one side of the base 1. This step, by setting the heat-conducting plate 15 and the atomizing nozzle 16, allows the atomizing nozzle 16 to be connected to an outer pipe that can deliver water before use, so that water can be sprayed out from the atomizing nozzle 16. The cooling fan 7 drives the cold air and water to contact the second pressure roller 6 and the heat-conducting plate 15, thereby facilitating further cooling of the second pressure roller 6, making the cooling effect of the second pressure roller 6 on the plastic sheet better, and improving the stability of the device.

[0020] Furthermore, such as Figure 1 and Figure 2 As shown, a limiting rod 17 is fixedly connected to one end of the moving frame 13, and a receiving groove 18 is provided on the inner side of the base 1. The limiting rod 17 and the receiving groove 18 are slidably connected. This step, by setting the limiting rod 17 and the receiving groove 18, ensures that when the moving frame 13 moves, it will drive the limiting rod 17 to move. The receiving groove 18 restricts the movement trajectory of the limiting rod 17, thereby limiting the other end of the moving frame 13 away from the hydraulic cylinder 12. This makes the movement of the moving frame 13 more stable and improves the stability of the device.

[0021] Furthermore, such as Figure 1 As shown, a mounting plate 19 is fixedly connected to the outer side of the base 1, and a mounting groove 20 is provided on the surface of the mounting plate 19. By setting the mounting plate 19 and the mounting groove 20, the device can be installed and fixed by directly screwing the bolts into the mounting groove 20 and the mounting location, which improves the convenience of device installation.

[0022] Working principle: Before use, the atomizing nozzle 16 can be connected to an external pipe that can deliver water, allowing water to be sprayed from the atomizing nozzle 16. The cooling fan 7 drives the cold air and water to contact the second pressure roller 6 and the heat-conducting plate 15, facilitating further cooling of the second pressure roller 6. Plastic is fed from one side of the first pressure roller 2 between the first pressure rollers 2. The motor 5 drives the second gear 4 to rotate, which in turn drives the first gear 3 and the first pressure roller 2 to rotate, causing the first pressure roller 2 to extrude the plastic into a sheet. The plastic sheet is then guided to the second pressure roller 2. Between the rollers 6, the first gear 3 drives the outer pulley 8 to rotate, which in turn drives the belt 9 to rotate. The belt 9 then drives the outer pulley 8 of the second pressure roller 6 to rotate, thus enabling the second pressure roller 6 to rotate and convey the plastic sheet. During conveying, the cooled second pressure roller 6 comes into contact with the plastic sheet, further cooling it. As the first pressure roller 2 and the second pressure roller 6 rotate, the scraper frame 10 and the brush 11 continuously scrape and clean the surfaces of the first pressure roller 2 and the second pressure roller 6 to remove excess impurities.

[0023] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0024] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A calendering apparatus for processing plastic sheets, comprising a base (1), characterized in that: The base (1) is rotatably connected to a first pressure roller (2), and a first gear (3) is fixedly connected to one end of the first pressure roller (2). A second gear (4) meshes with the first gear (3) on the side that is close to each other. A motor (5) is fixedly connected to the outside of the base (1). The output end of the motor (5) is fixedly connected to the second gear (4). A second pressure roller (6) is rotatably connected to the inside of the base (1). A cooling fan (7) is fixedly connected to the outside of the base (1). The cooling fan (7) works in conjunction with the second pressure roller (6). A pulley (8) is fixedly connected to one side of the second pressure roller (6) and one side of the first gear (3). A belt (9) is rotatably connected to the outside of the pulley (8).

2. The calendering apparatus for processing plastic sheets according to claim 1, characterized in that: Multiple scraper frames (10) are fixedly connected to the outside of the base (1), and a brush (11) is fixedly connected to the upper side of the scraper frame (10). The first pressure roller (2) and the second pressure roller (6) are used in conjunction with the scraper frame (10) and the brush (11).

3. The calendering apparatus for processing plastic sheets according to claim 2, characterized in that: A hydraulic cylinder (12) is fixedly connected to the outside of the base (1), a movable frame (13) is fixedly connected to the output end of the hydraulic cylinder (12), and a push plate (14) is fixedly connected to the outside of the movable frame (13).

4. The calendering apparatus for processing plastic sheets according to claim 3, characterized in that: A heat-conducting sheet (15) is fixedly connected to the inner side of the second pressure roller (6), and an atomizing nozzle (16) is fixedly connected to one side of the base (1).

5. The calendering apparatus for processing plastic sheets according to claim 4, characterized in that: One end of the movable frame (13) is fixedly connected to a limiting rod (17), and the base (1) has an inner accommodating groove (18). The limiting rod (17) and the accommodating groove (18) are slidably connected.

6. The calendering apparatus for processing plastic sheets according to claim 5, characterized in that: The base (1) is fixedly connected to an installation plate (19) on the outside, and the surface of the installation plate (19) is provided with an installation groove (20).