Holographic pattern anti-fake bottle cap hot press forming device
Patent Information
- Application Number
- CN202521217651.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-15
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-06-15
AI Technical Summary
[0003]目前行业内主流的全息图案防伪瓶盖热压成型装置,在生产效率方面存在显著缺陷,传统振动盘送料系统受瓶盖形状、重量差异影响大,在输送弧形或轻质瓶盖时,卡料故障率高达15%-20%,需频繁人工干预;另外全息图案供料装置多为固定规格卷料输送,更换图案比较耗费时间,影响加工效率
[0016]本实用新型中,所述的一种全息图案防伪瓶盖热压成型装置,本实用新型采用输送带与导向槽配合的设置,能够对瓶盖定向不间断地进行输料工作,相较于传统振动盘的输送方式,故障率较低,且工作效率也能同时保障。
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Figure CN224827327U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of bottle cap processing and production technology, and in particular to a holographic pattern anti-counterfeiting bottle cap hot pressing molding device. Background Technology
[0002] In today's increasingly competitive commodity market, anti-counterfeiting technology has become a core means for enterprises to protect their brand image and safeguard consumer rights. Holographic anti-counterfeiting bottle caps, with their unique optical effects and high degree of difficulty in counterfeiting, are widely used in high-end product sectors such as alcoholic beverages, cosmetics, and pharmaceuticals. With the continuous expansion of the consumer market, downstream enterprises are experiencing explosive growth in demand for holographic anti-counterfeiting bottle caps, and the production efficiency of traditional manufacturing models has become a bottleneck restricting the industry's development.
[0003] Currently, the mainstream holographic pattern anti-counterfeiting bottle cap thermoforming equipment in the industry has significant defects in production efficiency. Traditional vibratory feeder systems are greatly affected by the shape and weight of bottle caps. When conveying curved or lightweight bottle caps, the jamming failure rate is as high as 15%-20%, requiring frequent manual intervention. In addition, holographic pattern feeding devices mostly use fixed-specification roll material conveying, and changing patterns is time-consuming, affecting processing efficiency.
[0004] To address the shortcomings of the aforementioned technologies, we propose a holographic pattern anti-counterfeiting bottle cap thermoforming device. Utility Model Content
[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing a holographic pattern anti-counterfeiting bottle cap hot pressing molding device.
[0006] To achieve the above objectives, the present invention adopts the following technical solution:
[0007] A holographic pattern anti-counterfeiting bottle cap hot-press forming device includes a support frame, a conveyor belt installed on the inner side of the support frame, a support folding plate provided on the side of the support frame, and a holographic hot-pressing mechanism provided on the lower side of the support folding plate. The holographic hot-pressing mechanism includes an electric telescopic rod, an mounting plate fixedly installed on the lower side of the output end of the electric telescopic rod, a hot-pressing plate screwed to the bottom of the mounting plate, a first support and a second support symmetrically fixedly installed on the upper two sides of the mounting plate, a first rotating shaft rotatably installed on the inner side of the first support, a winding sleeve sleeved on the outer side of the first rotating shaft, a second rotating shaft rotatably installed on the inner side of the second support, a material sleeve sleeved on the outer side of the second rotating shaft, and a holographic pattern roll material wound on the outer side of the material sleeve.
[0008] Furthermore, the electric telescopic rod is fixedly installed at the bottom of the support plate, and a drive motor is fixedly installed on the outside of the first support. The output end of the drive motor is connected to the first rotating shaft coupling.
[0009] Furthermore, both the first and second rotating shafts are screwed with screw-on end caps.
[0010] Furthermore, a limiting protrusion is fixedly connected to the outer wall of the first rotating shaft, and a limiting groove adapted to the limiting protrusion is provided on the inner wall of the winding sleeve.
[0011] Furthermore, symmetrical bearing seats are fixedly installed on both sides of the lower side of the mounting plate, guide rollers are rotatably installed on the inner side of the bearing seats, and heating resistance wires are provided on the inner side of the hot press plate.
[0012] Furthermore, a guide groove is fixedly installed on the upper side of the support frame, the guide groove is arranged in an inverted V shape, and bottle caps are conveyed on the upper side of the conveyor belt.
[0013] Furthermore, a folding rod is fixedly installed on the upper side of the support frame, and a positioning camera is fixedly installed at the end of the folding rod.
[0014] Furthermore, a controller is fixedly installed on the outer wall of the supporting folding plate.
[0015] Compared with related technologies, the holographic pattern anti-counterfeiting bottle cap hot pressing forming device proposed in this utility model has the following beneficial effects:
[0016] In this utility model, a holographic pattern anti-counterfeiting bottle cap hot pressing forming device is described. This utility model adopts a combination of conveyor belt and guide groove, which can continuously and directionally feed the bottle caps. Compared with the traditional vibratory feeder conveying method, the failure rate is lower and the working efficiency can be guaranteed at the same time.
[0017] In addition, a holographic hot pressing mechanism is set up. In this mechanism, a take-up sleeve is used to wind up the holographic pattern roll. During the hot pressing process, the hot pressing plate moves downward to press the pattern on the holographic pattern roll onto the upper side of the bottle cap, completing the hot pressing process. Subsequently, the hot pressing plate returns to its original position while the take-up sleeve winds up the roll, placing a new section of roll with the holographic pattern under the hot pressing plate, ready for the next hot pressing operation. The components fit together tightly, enabling continuous operation and improving work efficiency. Furthermore, the replacement and installation of the take-up sleeve and material sleeve are extremely convenient, facilitating the replacement of holographic pattern rolls with different patterns, reducing equipment downtime, and further improving production efficiency. Attached Figure Description
[0018] Figure 1 A three-dimensional structural diagram of a holographic pattern anti-counterfeiting bottle cap thermoforming device proposed in this utility model. Figure 1 ;
[0019] Figure 2 A three-dimensional structural diagram of a holographic pattern anti-counterfeiting bottle cap thermoforming device proposed in this utility model. Figure 2 ;
[0020] Figure 3 A schematic diagram of the three-dimensional structure of the holographic hot pressing mechanism. Figure 1 ;
[0021] Figure 4 A schematic diagram of the three-dimensional structure of the holographic hot pressing mechanism. Figure 2 ;
[0022] Figure 5 This is a three-dimensional disassembled structural diagram of the holographic hot pressing mechanism.
[0023] In the diagram: 1. Support frame; 2. Conveyor belt; 3. Bottle cap; 4. Guide groove; 5. Folding rod; 6. Positioning camera; 7. Supporting folding plate; 8. Controller; 9. Holographic hot pressing mechanism; 91. Electric telescopic rod; 92. Mounting plate; 93. First support; 94. Second support; 95. Drive motor; 96. Shaft seat; 97. Guide roller; 98. Hot pressing plate; 99. First rotating shaft; 910. Rewinding sleeve; 911. Screw-in end cap; 912. Second rotating shaft; 913. Material sleeve; 914. Holographic pattern roll material. Detailed Implementation
[0024] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0025] Reference Figures 1-5 A holographic pattern anti-counterfeiting bottle cap hot pressing forming device includes a support frame 1, a conveyor belt 2 installed inside the support frame 1, a support folding plate 7 on the side of the support frame 1, and a holographic hot pressing mechanism 9 installed below the support folding plate 7. The holographic hot pressing mechanism 9 includes an electric telescopic rod 91, an mounting plate 92 fixedly installed below the output end of the electric telescopic rod 91, a hot pressing plate 98 screwed to the bottom of the mounting plate 92, a first support 93 and a second support 94 symmetrically fixedly installed on both sides of the upper side of the mounting plate 92, a first rotating shaft 99 rotatably installed inside the first support 93, a winding sleeve 910 sleeved on the outside of the first rotating shaft 99, a second rotating shaft 912 rotatably installed inside the second support 94, a material sleeve 913 sleeved on the outside of the second rotating shaft 912, a holographic pattern roll material 914 wound on the outside of the material sleeve 913, and a controller 8 fixedly installed on the outer wall of the support folding plate 7.
[0026] In this method, the electric telescopic rod 91 is fixedly installed at the bottom of the support plate 7, and the drive motor 95 is fixedly installed on the outside of the first support 93. The output end of the drive motor 95 is connected to the first rotating shaft 99 via a coupling.
[0027] With the above configuration, when the drive motor 95 starts, it can drive the first rotating shaft 99 and the winding sleeve 910 to rotate synchronously, thereby providing the winding power for the holographic pattern roll 914, and winding the hot-pressed holographic pattern roll 914 onto the outer wall of the winding sleeve 910, thus realizing the collection of waste materials.
[0028] In this configuration, both the first rotating shaft 99 and the second rotating shaft 912 are screwed with screw end caps 911.
[0029] With the above-described configuration, by unscrewing the screw-on end cap 911, the winding sleeve 910 and material sleeve 913 fitted onto the first rotating shaft 99 and the second rotating shaft 912 can be slid out sideways, making it convenient to replace the winding sleeve 910 and material sleeve 913.
[0030] In this method, a limiting protrusion is fixedly connected to the outer wall of the first rotating shaft 99, and a limiting groove adapted to the limiting protrusion is provided on the inner wall of the winding sleeve 910.
[0031] By setting up the limiting protrusion and limiting groove as described above, the first rotating shaft 99 and the winding sleeve 910 do not have rotational freedom, so that the winding sleeve 910 can be stably driven to rotate when driven by the drive motor 95.
[0032] In this method, shaft seats 96 are symmetrically fixedly installed on both sides of the lower side of the mounting plate 92, guide rollers 97 are rotatably installed inside the shaft seats 96, and heating resistance wires are provided inside the hot press plate 98.
[0033] With the above settings, the heating resistance wire can heat the hot press plate 98 when it is started, which facilitates the subsequent hot pressing work.
[0034] In this method, a guide groove 4 is fixedly installed on the upper side of the support frame 1. The guide groove 4 is set in an inverted V shape, and bottle caps 3 are conveyed on the upper side of the conveyor belt 2.
[0035] With the above-mentioned setup, the guide groove 4 gradually moves the bottle caps 3 conveyed on the conveyor belt 2 toward the center of the hot press plate 98, which facilitates the subsequent hot pressing process.
[0036] In this method, a folding rod 5 is fixedly installed on the upper side of the support frame 1, and a positioning camera 6 is fixedly installed at the end of the folding rod 5.
[0037] With the above setup, the positioning camera 6 is positioned on the side of the hot press plate 98. When the bottle cap 3 is conveyed to the bottom of the hot press plate 98, the controller 8 stops the conveyor belt 2 based on the image information fed back by the positioning camera 6, and then performs hot pressing processing.
[0038] The working principle of the holographic pattern anti-counterfeiting bottle cap hot pressing molding device provided by this utility model is as follows:
[0039] In operation, the bottle cap 3 to be processed is placed on the conveyor belt 2 and driven by the conveyor belt 2, it begins to be conveyed forward along the inner side of the support frame 1. Because the guide groove 4 fixedly installed on the upper side of the support frame 1 is in an inverted V-shape, the bottle cap 3 gradually moves towards the center of the hot press plate 98 during conveying, achieving directional guidance of the bottle cap 3 and ensuring its accurate delivery to the hot press station. Simultaneously, the positioning camera 6 installed at the end of the folding rod 5 on the upper side of the support frame 1 monitors the position of the bottle cap 3 in real time. When the bottle cap 3 is conveyed directly below the hot press plate 98, the positioning camera 6 transmits the captured image information to the controller 8 on the outer wall of the support folding plate 7. Upon receiving the information, the controller 8 immediately stops the conveyor belt 2, ensuring the bottle cap 3 is precisely positioned at the hot press position.
[0040] Holographic Pattern Feeding: Simultaneously with the positioning of the bottle cap 3, the holographic hot pressing mechanism 9 begins operation. The holographic pattern roll 914, wound on the outside of the material sleeve 913, is in a ready-to-feed state under the support of the second rotating shaft 912. The drive motor 95 on the outside of the first support 93 starts, driving the first rotating shaft 99 to rotate via the coupling. Due to the cooperation between the limiting protrusion on the outer wall of the first rotating shaft 99 and the limiting groove on the inner wall of the winding sleeve 910, the winding sleeve 910 and the first rotating shaft 99 rotate synchronously, beginning to apply winding tension to the holographic pattern roll 914, pulling out a new section of roll material with the holographic pattern from the material sleeve 913 and placing it below the hot pressing plate 98. During this process, the guide rollers 97 on both sides of the lower side of the mounting plate 92 guide and support the holographic pattern roll 914, ensuring smooth conveying of the roll material.
[0041] Hot pressing: The electric telescopic rod 91 is started under the control of the controller 8, and its output end drives the mounting plate 92 and the hot pressing plate 98 to move downward. The heating resistance wire inside the hot pressing plate 98 is preheated. When the hot pressing plate 98 moves down to contact the bottle cap 3, under the combined action of pressure and temperature, the pattern on the holographic pattern roll 914 is hot-pressed and attached to the upper side of the bottle cap 3, completing the hot pressing work.
[0042] Reset and Rewind: After hot pressing, the electric telescopic rod 91 drives the hot pressing plate 98 to reset upwards. Simultaneously, the drive motor 95 continues to operate, driving the winding sleeve 910 to continue winding, attaching the waste holographic pattern roll material 914 after hot pressing to the outer wall of the winding sleeve 910, preparing for the next hot pressing. Subsequently, the controller 8 controls the conveyor belt 2 to start again, conveying the hot-pressed bottle cap 3 out, while simultaneously conveying the next bottle cap 3 to be processed to the hot pressing position, repeating the above process to achieve continuous and efficient production of holographic pattern anti-counterfeiting bottle caps.
[0043] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A holographic pattern anti-counterfeiting bottle cap hot pressing forming device, characterized in that, Includes a support frame (1), a conveyor belt (2) is installed inside the support frame (1), a support folding plate (7) is provided on the side of the support frame (1), and a holographic hot pressing mechanism (9) is provided on the lower side of the support folding plate (7); The holographic hot pressing mechanism (9) includes an electric telescopic rod (91), an mounting plate (92) is fixedly installed on the lower side of the output end of the electric telescopic rod (91), a hot pressing plate (98) is screwed to the bottom of the mounting plate (92), a first support (93) and a second support (94) are symmetrically fixedly installed on both sides of the upper side of the mounting plate (92), a first rotating shaft (99) is rotatably installed on the inner side of the first support (93), a winding sleeve (910) is sleeved on the outer side of the first rotating shaft (99), a second rotating shaft (912) is rotatably installed on the inner side of the second support (94), a material sleeve (913) is sleeved on the outer side of the second rotating shaft (912), and a holographic pattern roll material (914) is wound on the outer side of the material sleeve (913).
2. The holographic pattern anti-counterfeiting bottle cap hot pressing forming device according to claim 1, characterized in that, The electric telescopic rod (91) is fixedly installed at the bottom of the support plate (7), and a drive motor (95) is fixedly installed on the outside of the first support (93). The output end of the drive motor (95) is connected to the first rotating shaft (99) coupling.
3. The holographic pattern anti-counterfeiting bottle cap hot pressing forming device according to claim 1, characterized in that, Both the first rotating shaft (99) and the second rotating shaft (912) are screwed with screw end caps (911).
4. The holographic pattern anti-counterfeiting bottle cap hot pressing forming device according to claim 1, characterized in that, A limiting protrusion is fixedly connected to the outer wall of the first rotating shaft (99), and a limiting groove adapted to the limiting protrusion is provided on the inner wall of the winding sleeve (910).
5. The holographic pattern anti-counterfeiting bottle cap hot pressing forming device according to claim 1, characterized in that, The mounting plate (92) has symmetrically fixed bearings (96) on both sides of its lower side. A guide roller (97) is rotatably mounted on the inner side of the bearing (96). A heating resistance wire is provided on the inner side of the hot press plate (98).
6. The holographic pattern anti-counterfeiting bottle cap hot pressing forming device according to claim 1, characterized in that, The upper side of the support frame (1) is fixedly installed with a guide groove (4), which is arranged in an inverted V shape. Bottle caps (3) are conveyed on the upper side of the conveyor belt (2).
7. The holographic pattern anti-counterfeiting bottle cap hot pressing forming device according to claim 1, characterized in that, A folding rod (5) is fixedly installed on the upper side of the support frame (1), and a positioning camera (6) is fixedly installed at the end of the folding rod (5).
8. The holographic pattern anti-counterfeiting bottle cap hot pressing forming device according to claim 1, characterized in that, A controller (8) is fixedly installed on the outer wall of the supporting folding plate (7).