A headrest core forming device

CN224827356UActive Publication Date: 2026-10-09TAICANG KAIJINWEI INTELLIGENT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202521953692.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-11
Publication Date
2026-10-09
Estimated Expiration
2035-09-11

AI Technical Summary

Technical Problem

[0004]本实用新型的目的是为了解决现有技术中存在的汽车头枕内部的记忆海绵加工用成型模具的紧固组件使用不够便捷的缺点,提供一种头枕核心件成型装置

Benefits of technology

[0014]本实用新型,通过设置成型机构,可以用于加工汽车头枕内部的记忆海绵,同时成型模具的底模和顶模能进行便捷的连接和解除连接,使得对记忆海绵的加工效率更高,而设置挤压块,且挤压块的一面是弧形的,因而挤压块能将弧面块进行挤压滑动,由此弧面块能滑动进入底模内,从而弧面块在复位后才能与挤压块卡合连接,以此来保证底模与顶模进行稳固连接,此外设置辅助机构,且辅助机构能配合成型机构进行使用,使得两个嵌入块能同时进行相向或反向的移动,由此两个弧面块能同时卡合或脱离挤压块,进而加工人员对底模和顶模的使用能更加便捷。

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Abstract

The utility model provides a headrest core piece forming device relates to headrest core piece forming device technical field, include: forming mechanism, the forming mechanism includes bottom die, the top of bottom die is equipped with top die, the inside bushing of bottom die has extrusion block, the inside bushing of bottom die and extrusion block has cambered surface block, cambered surface block with bottom die and extrusion block are all sliding connections, one end of cambered surface block is fixedly connected with embedded block, one side surface of embedded block is equipped with spring. The utility model discloses, through setting forming mechanism, can be used for processing memory sponge inside the car headrest, and the bottom die and top die of forming die can carry out convenient connection and remove connection, make the processing efficiency of memory sponge higher, set extrusion block, and one side of extrusion block is arc, so extrusion block can extrude sliding of cambered surface block, thereby cambered surface block can slide into the bottom die.
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Description

Technical Field

[0001] This utility model relates to the technical field of headrest core component molding device, and in particular to a headrest core component molding device. Background Technology

[0002] A car headrest is a component installed above the back of a car seat to provide support for the head of drivers and passengers. During driving or riding in a car, the head needs proper support. A car headrest allows the head to maintain a natural and comfortable posture, reducing neck and head fatigue. Especially during long journeys, a suitable headrest can make drivers and passengers feel more relaxed.

[0003] Existing car headrests contain memory foam, which is manufactured using a special molding die. The foaming material of the memory foam is injected into the mold, and under the constraint of the mold, the foaming material expands into a special shape. However, the bottom and top molds of existing molding dies are connected by bolts, which makes this type of molding die less convenient to use and affects the production efficiency of memory foam. Therefore, we provide a headrest core component molding device. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies where the fastening components of the molding mold used for processing memory foam inside car headrests are not convenient to use, and to provide a headrest core component molding device.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a headrest core component molding device, comprising: a molding mechanism, the molding mechanism including a bottom mold, a top mold provided on the top of the bottom mold, an extrusion block sleeved inside the bottom mold, an arc-shaped block sleeved inside the bottom mold and the extrusion block, the arc-shaped block being slidably connected to both the bottom mold and the extrusion block, an embedded block fixedly connected to one end of the arc-shaped block, a spring provided on one side of the embedded block, a connecting rod fixedly connected to one end of the embedded block, the number of connecting rods being two, an auxiliary mechanism provided on one side of the bottom mold, the auxiliary mechanism including a connecting block, a gear provided inside the connecting block, a rack I meshing and drivingly connected to one side of the gear, and a rack II meshing and drivingly connected to one side of the gear.

[0006] In a preferred embodiment, the extrusion block is slidably connected to the bottom mold and fixedly connected to the top mold. The embedding block is sleeved inside the bottom mold and slidably connected to the bottom mold. A limiting rod is provided on one side of the embedding block, and the limiting rod is fixedly connected to the embedding block and sleeved inside the bottom mold.

[0007] In a preferred embodiment, the limiting rod is slidably connected to the bottom mold, a rotating shaft is fixedly connected to a groove on the bottom mold, a rotating block is sleeved on the outer surface of the rotating shaft, the rotating block is rotatably connected to the rotating shaft, and the rotating block is fixedly connected to the top mold.

[0008] In a preferred embodiment, the connecting block is fixedly connected to the bottom mold, the connecting rod is sleeved inside the connecting block, the connecting rod is slidably connected to the connecting block, and one of the connecting rods is fixedly connected to the rack.

[0009] In a preferred embodiment, another connecting rod is fixedly connected to rack two, and a limiting block is fixedly connected to one side of rack one and rack two, the limiting block being sleeved inside the connecting block.

[0010] In a preferred embodiment, the limiting block and the connecting block are slidably connected, and a rotating rod is sleeved inside the gear and the connecting block, and the rotating rod is fixedly connected to the gear.

[0011] In a preferred embodiment, a bearing is fitted onto one end of the rotating rod inside the connecting block, and the bearing is fixedly connected to both the outer surface of the rotating rod and the inner wall of the connecting block.

[0012] In a preferred embodiment, the two ends of the spring are fixedly connected to the outer surface of the embedded block and the inner wall of the bottom mold, respectively.

[0013] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0014] This invention, through the provision of a molding mechanism, can be used to process memory foam inside automotive headrests. The bottom and top molds of the molding die can be easily connected and disconnected, resulting in higher processing efficiency for the memory foam. An extrusion block, with one side curved, allows the curved block to be extruded and slid into the bottom mold. The curved block then engages with the extrusion block after resetting, ensuring a stable connection between the bottom and top molds. Furthermore, an auxiliary mechanism, which works in conjunction with the molding mechanism, allows two embedded blocks to move simultaneously in opposite directions. This enables the two curved blocks to engage or disengage from the extrusion block simultaneously, further facilitating the use of the bottom and top molds by the processing personnel. Attached Figure Description

[0015] Figure 1 A perspective view of a headrest core component molding device provided by this utility model.

[0016] Figure 2 This is a schematic diagram showing the disassembled formwork for a headrest core component provided by this utility model.

[0017] Figure 3 A schematic diagram of the spring installation of a headrest core component molding device provided by this utility model.

[0018] Figure 4 A schematic diagram of the installation of the limiting block of a headrest core component molding device provided by this utility model.

[0019] Legend:

[0020] 1. Molding mechanism; 2. Auxiliary mechanism; 11. Bottom mold; 12. Top mold; 13. Extrusion block; 14. Arc block; 15. Embedded block; 16. Limiting rod; 17. Spring; 18. Connecting rod; 19. Rotating shaft; 101. Rotating block; 21. Connecting block; 22. Gear; 23. Rack one; 24. Rack two; 25. Limiting block; 26. Rotating rod; 27. Bearing. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Example 1

[0023] like Figures 1-4As shown, this utility model provides a technical solution: a headrest core component molding device, comprising: a molding mechanism 1, the molding mechanism 1 including a bottom mold 11, a top mold 12 provided on the top of the bottom mold 11, an extrusion block 13 sleeved inside the bottom mold 11, an arc surface block 14 sleeved inside the bottom mold 11 and the extrusion block 13, the arc surface block 14 being slidably connected to both the bottom mold 11 and the extrusion block 13, an embedding block 15 fixedly connected to one end of the arc surface block 14, a spring 17 provided on one side of the embedding block 15, and a connecting rod 18 fixedly connected to one end of the embedding block 15, the number of connecting rods 18 being two, an auxiliary mechanism 2 provided on one side of the bottom mold 11, the auxiliary mechanism 2 including a connecting block 21, a gear 22 provided inside the connecting block 21, the gear... One side of gear 22 is connected to a rack 23, and the other side of gear 22 is connected to a rack 24. Extrusion block 13 is slidably connected to bottom mold 11 and fixedly connected to top mold 12. Embedded block 15 is sleeved inside bottom mold 11 and slidably connected to bottom mold 11. One side of embedded block 15 is provided with a limiting rod 16, which is fixedly connected to embedded block 15 and sleeved inside bottom mold 11. The limiting rod 16 is slidably connected to bottom mold 11. A rotating shaft 19 is fixedly connected in a groove on bottom mold 11. A rotating block 101 is sleeved on the outer surface of rotating shaft 19 and rotatably connected to rotating shaft 19. The rotating block 101 is fixedly connected to top mold 12.

[0024] In this embodiment, by setting a bottom mold 11 and a top mold 12, both of which have cavities, the foaming material of the memory foam expands and fills the cavities of the bottom mold 11 and the top mold 12. Thus, the shape of the memory foam matches the cavities on the bottom mold 11 and the top mold 12, allowing the memory foam to fill the car headrest. An extrusion block 13 is also provided, which can compress and slide the curved block 14. Simultaneously, the extrusion block 13 has a feature that matches the curved block 14. The slot allows the arc-shaped block 14 to be tightly engaged with the extrusion block 13 after resetting, thus limiting the extrusion block 13 and achieving the purpose of tightly connecting the bottom mold 11 and the top mold 12. The embedded block 15 and the limiting rod 16 are provided and can be used together to prevent the spring 17 from twisting when compressed. The elastic force generated by the compression of the spring 17 can also be reset along a predetermined trajectory, ensuring that the arc-shaped block 14 can be tightly engaged inside the extrusion block 13.

[0025] Example 2

[0026] like Figures 1-4As shown, the connecting block 21 is fixedly connected to the bottom mold 11, the connecting rod 18 is sleeved inside the connecting block 21, and the connecting rod 18 is slidably connected to the connecting block 21. One of the connecting rods 18 is fixedly connected to the rack 1 23, and the other connecting rod 18 is fixedly connected to the rack 24. A limiting block 25 is fixedly connected to one side of the rack 1 23 and the rack 24. The limiting block 25 is sleeved inside the connecting block 21 and is slidably connected to the connecting block 21. A rotating rod 26 is sleeved inside the gear 22 and the connecting block 21. The rotating rod 26 is fixedly connected to the gear 22. A bearing 27 is sleeved at one end of the rotating rod 26 inside the connecting block 21. The bearing 27 is fixedly connected to the outer surface of the rotating rod 26 and the inner wall of the connecting block 21.

[0027] In this embodiment, by setting an auxiliary mechanism 2, which can be used in conjunction with the forming mechanism 1, the two embedded blocks 15 can move simultaneously in opposite directions. As a result, the two arc-shaped blocks 14 can simultaneously engage or disengage from the extrusion block 13, making it more convenient for the processing personnel to use the bottom mold 11 and the top mold 12. Furthermore, a gear 22 is set, and the gear 22 is meshed with both rack 1 23 and rack 24. Thus, when rack 1 23 moves, rack 24 can be driven simultaneously through the transmission of gear 22, allowing rack 24 to move in opposite or opposite directions to rack 1 23.

[0028] Working principle:

[0029] like Figures 1-4As shown, in use, a certain amount of memory foam material is first injected into the bottom mold 11. Then, the top mold 12 is connected to the bottom mold 11. When the top mold 12 is flipped, it drives the rotating block 101 to rotate around the rotating shaft 19. At the same time, the top mold 12 drives the extrusion block 13 to extrude the two arc-shaped blocks 14, allowing the arc-shaped blocks 14 to slide into the bottom mold 11. When the arc-shaped blocks 14 slide, they also drive the embedding block 15 and the limiting rod 16, allowing the embedding block 15 and the limiting rod 16 to compress the spring 17. The spring 17 generates elastic force. When the top mold 12 is completely attached to the bottom mold 11, the elastic force of the spring 17 is released instantly, and the embedding block 15 and the arc-shaped blocks 14 are automatically reset, allowing the arc-shaped blocks 14 to be tightly engaged in the extrusion block 13. When the memory foam... After the raw material has finished foaming, one of the connecting rods 18 can be pulled first. The connecting rod 18 drives one of the embedded blocks 15 to slide. The embedded block 15 can drive the arc block 14 to disengage from the extrusion block 13. At the same time, the connecting rod 18 can drive the rack 23 fixedly connected to it to slide. The rack 23 can mesh with the gear 22 under the guidance of the limiting block 25. The gear 22 can mesh with the rack 24 simultaneously under the cooperation of the rotating rod 26 and the bearing 27. Thus, the rack 24 and the rack 23 can slide in opposite directions at the same time. Then, the other embedded block 15 can also drive the arc block 14 to disengage from the extrusion block 13. Then, the processing personnel can easily release the engagement between the extrusion block 13 and the arc block 14, flip the top mold 12, and finally take out the memory foam inside the bottom mold 11.

[0030] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A headrest core component molding device, characterized in that, include: A molding mechanism (1) includes a bottom mold (11), a top mold (12) on the top of the bottom mold (11), an extrusion block (13) sleeved inside the bottom mold (11), and an arc-shaped block (14) sleeved inside the bottom mold (11) and the extrusion block (13). The arc-shaped block (14) is slidably connected to both the bottom mold (11) and the extrusion block (13). An embedded block (15) is fixedly connected to one end of the arc-shaped block (14), and one side of the embedded block (15) is... A spring (17) is provided. One end of the embedded block (15) is fixedly connected to a connecting rod (18). There are two connecting rods (18). An auxiliary mechanism (2) is provided on one side of the bottom mold (11). The auxiliary mechanism (2) includes a connecting block (21). A gear (22) is provided inside the connecting block (21). A rack (23) is meshed and connected on one side of the gear (22). A rack (24) is meshed and connected on one side of the gear (22).

2. The headrest core component molding device according to claim 1, characterized in that: The extrusion block (13) is slidably connected to the bottom mold (11), the extrusion block (13) is fixedly connected to the top mold (12), the embedding block (15) is sleeved inside the bottom mold (11), the embedding block (15) is slidably connected to the bottom mold (11), a limiting rod (16) is provided on one side of the embedding block (15), the limiting rod (16) is fixedly connected to the embedding block (15), and the limiting rod (16) is sleeved inside the bottom mold (11).

3. The headrest core component molding device according to claim 2, characterized in that: The limiting rod (16) is slidably connected to the bottom mold (11). A rotating shaft (19) is fixedly connected in the groove opened on the bottom mold (11). A rotating block (101) is sleeved on the outer surface of the rotating shaft (19). The rotating block (101) is rotatably connected to the rotating shaft (19). The rotating block (101) is fixedly connected to the top mold (12).

4. The headrest core component molding device according to claim 1, characterized in that: The connecting block (21) is fixedly connected to the bottom mold (11), the connecting rod (18) is sleeved inside the connecting block (21), the connecting rod (18) is slidably connected to the connecting block (21), and one of the connecting rods (18) is fixedly connected to the rack (23).

5. The headrest core component molding device according to claim 1, characterized in that: Another connecting rod (18) is fixedly connected to rack two (24), and a limiting block (25) is fixedly connected to one side of rack one (23) and rack two (24), and the limiting block (25) is sleeved inside the connecting block (21).

6. The headrest core component molding device according to claim 5, characterized in that: The limiting block (25) is slidably connected to the connecting block (21), and a rotating rod (26) is sleeved inside the gear (22) and the connecting block (21), and the rotating rod (26) is fixedly connected to the gear (22).

7. The headrest core component molding device according to claim 6, characterized in that: The rotating rod (26) is fitted with a bearing (27) at one end inside the connecting block (21). The bearing (27) is fixedly connected to the outer surface of the rotating rod (26) and the inner wall of the connecting block (21).

8. The headrest core component molding device according to claim 1, characterized in that: The two ends of the spring (17) are fixedly connected to the outer surface of the embedded block (15) and the inner wall of the bottom mold (11), respectively.