Mirror surface aluminum processing coating film device with waste collection

Abstract

The utility model discloses mirror surface aluminum processing laminating equipment with waste collection, specifically related technical field of laminating equipment, including bottom plate, the protection sleeve shell inner chamber middle part symmetry rotation connection has initiative mechanism, two initiative mechanism outside mutual side of far away all have meshed connection from the drive mechanism, the material collecting frame inner chamber left part fixed connection has the aeration mechanism, the material collecting frame outer surface front end detachable connection has the sealing mechanism. Mirror surface aluminum processing laminating equipment with waste collection of the utility model, through bearing assembly can realize the workpiece of processing to bear the effect, through initiative mechanism can drive corresponding drive mechanism rotatory effect, simultaneously through drive mechanism can drive corresponding several groups of pusher mechanism rotatory effect, and through sealing mechanism can to material collecting frame inner chamber front opening end sealing treatment effect, improved the practicality and universality of device.

Description

Technical Field

[0001] This utility model relates to the technical field of coating equipment, and in particular to a mirror aluminum processing coating equipment with waste collection function. Background Technology

[0002] Mirror-finish aluminum is an aluminum sheet produced through processes such as rolling and polishing to achieve a mirror-like surface. It belongs to the category of aluminum sheet processed products and is widely used in architectural decoration, lighting reflectors, solar energy materials, home appliances, and automotive trim. Based on material, it is divided into pure aluminum sheets and alloy aluminum sheets. The latter features low density and high tensile strength, making it suitable for aerospace and industrial deep processing. The production process includes smelting, casting, rolling, and annealing. Key technologies such as electromagnetic stirring and automatic speed control systems can improve surface uniformity and smoothness.

[0003] During the coating process of mirror aluminum, it is necessary to collect the waste generated during the process. Waste collection is a key link to improve production efficiency and ensure processing quality.

[0004] Chinese patent document CN108582754B discloses a mirror adhesive coating device for processing automotive rearview mirror heating elements, including a housing, a base, and a Y2-160L type motor. The base is welded to the lower end of the housing, and the Y2-160L type motor is fixedly connected to the upper end of the housing. A clamping plate is embedded in the middle of the base. Conveyor rollers are evenly arranged on the right end of the clamping plate, and an LCDB2 type servo motor is tightly connected to the left end of the clamping plate. An LCDB2 type control panel is embedded in the center of the front of the housing. The above working method has a high degree of automation and solves the problems of traditional pneumatic coating machines that require manual feeding and the pneumatic structure causing the pressure rollers to be greatly affected by the working environment, resulting in unstable operation.

[0005] The aforementioned patent documents can ensure a smooth adhesion between the mirror adhesive and the heating element substrate during implementation, thus improving the stability of the equipment. However, they cannot collect waste materials conveniently and efficiently, which can cause excess film material scattered during cutting to interfere with the coating process of mirror aluminum and affect the coating quality of mirror aluminum. Utility Model Content

[0006] The main purpose of this invention is to provide a mirror aluminum processing coating equipment with waste collection, which can effectively solve the problem of the inability to collect waste conveniently and efficiently.

[0007] To achieve the above objectives, the technical solution adopted by this utility model is as follows: A mirror aluminum processing coating equipment with waste collection function includes a base plate. Support columns are fixedly connected to the four corners of the upper part of the base plate. A top plate is fixedly connected to the upper ends of several support columns. The coating equipment body is fixedly installed and fixed to the middle of the upper part of the outer surface of the top plate. A load-bearing component is fixedly connected to the middle of the inner cavity of the top plate. A material conveying frame is fixedly connected to the middle of the lower end of the outer surface of the top plate. A protective sleeve is fixedly connected to the middle of the rear end of the outer surface of the material conveying frame. A servo motor is fixedly installed and fixed to the left rear end of the outer surface of the protective sleeve. An active mechanism is symmetrically rotatably connected to the middle of the inner cavity of the protective sleeve. Both active mechanisms are meshed with driven mechanisms on their outer sides, which are far apart from each other. Several pushing mechanisms are fixedly connected to the front of both driven mechanisms. A collection frame is fixedly connected to the lower end of the outer surface of the conveying frame. An electric telescopic rod is installed and fixedly connected to the middle of the rear end of the outer surface of the collection frame. A discharge plate is fixedly connected to the front output end of the electric telescopic rod, and the discharge plate is slidably connected to the inner cavity of the collection frame. An air pump is installed and fixedly connected to the middle of the left end of the outer surface of the collection frame. A ventilation mechanism is fixedly connected to the left side of the inner cavity of the collection frame. A sealing mechanism is detachably connected to the front end of the outer surface of the collection frame.

[0008] Preferably, the supporting component includes a processing table, and unloading ports are symmetrically opened on the upper left and right sides of the outer surface of the processing table.

[0009] Preferably, the active mechanism includes an active shaft, a drive gear is fixedly connected to the middle of the active shaft, and the rear end of the active shaft located on the left is fixedly connected to the rear output end of the servo motor.

[0010] Preferably, the driven mechanism includes a driven shaft, and a driven gear is fixedly connected to the front of the driven shaft, and the outer surface of the driven gear meshes with the outer surface of the corresponding driving gear.

[0011] Preferably, the pushing mechanism includes a fixed sleeve, a pushing plate is fixedly connected to the upper part of the outer surface of the fixed sleeve, and the inner surface of the fixed sleeve is fixedly connected to the outer surface of the corresponding driven shaft.

[0012] Preferably, the ventilation mechanism includes a gas collection hood, a filter screen is fixedly installed on the right side of the inner cavity of the gas collection hood, and the left input end of the gas collection hood is fixedly connected to the right output end of the air pump.

[0013] Preferably, the sealing mechanism includes a limiting plate, a sealing plug is fixedly connected to the middle of the rear end of the limiting plate, and fastening screws are symmetrically threaded to the left and right sides of the front part of the limiting plate, and the two fastening screws are threadedly connected to the front end of the outer surface of the collection frame.

[0014] Compared with the prior art, the present invention has the following beneficial effects: This invention utilizes a support component to support the workpiece to be processed. An active mechanism drives a corresponding driven mechanism to rotate, which in turn drives several sets of pushing mechanisms to rotate, improving the device's practicality. The pushing mechanism pushes waste material accumulated in the upper part of the conveying frame downwards. A venting mechanism prevents waste material and other impurities from entering the vacuum pump. Furthermore, a sealing mechanism seals the opening at the front of the collecting frame, enhancing the device's practicality and versatility. As time accumulates, a large amount of excess waste will continuously fall downwards through the two discharge ports. During this process, the waste accumulated in the upper part of the inner cavity of the conveying frame will be pushed downwards by two sets of opposing rotating push plates. This allows the continuously rotating push plates to push the waste accumulated in the upper part of the conveying frame downwards, thereby making the collection of waste more efficient and improving the practicality and versatility of the device. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the load-bearing component of this utility model; Figure 3 This is a schematic diagram of the active mechanism, driven mechanism, and pushing mechanism of this utility model; Figure 4 This is a schematic diagram of the ventilation mechanism and sealing mechanism of this utility model.

[0016] In the diagram: 1. Base plate; 2. Support column; 3. Top plate; 4. Coating equipment body; 5. Bearing component; 51. Processing table; 52. Discharge port; 6. Conveying frame; 7. Protective sleeve; 8. Servo motor; 9. Active mechanism; 91. Active shaft; 92. Active gear; 10. Driven mechanism; 101. Driven shaft; 102. Driven gear; 11. Pushing mechanism; 111. Fixed sleeve; 112. Pushing plate; 12. Collection frame; 13. Electric telescopic rod; 14. Discharge plate; 15. Air pump; 16. Ventilation mechanism; 161. Air collection hood; 162. Filter screen; 17. Sealing mechanism; 171. Limiting plate; 172. Sealing plug; 173. Fastening screw. Detailed Implementation

[0017] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0018] like Figure 1As shown, the mirror aluminum processing coating equipment with waste collection includes a base plate 1. Support columns 2 are fixedly connected to the four corners of the upper end of the base plate 1. A top plate 3 is fixedly connected to the upper end of several support columns 2. The coating equipment body 4 is fixedly installed and fixed to the middle of the upper part of the outer surface of the top plate 3. A bearing assembly 5 is fixedly connected to the middle of the inner cavity of the top plate 3, which can bear the workpiece to be processed. A feeding frame 6 is fixedly connected to the middle of the lower end of the outer surface of the top plate 3. A protective sleeve 7 is fixedly connected to the middle of the rear end of the outer surface of the feeding frame 6. A servo motor 8 is fixedly installed and fixed to the left rear end of the outer surface of the protective sleeve 7. A drive mechanism 9 is symmetrically rotated and connected to the middle of the inner cavity of the protective sleeve 7, which can drive the corresponding driven mechanism 10 to rotate. The two drive mechanisms 9 are meshed with the driven mechanisms 10 on their opposite sides, which can drive several sets of pushers. The material feeding mechanism 11 rotates, and several pushing mechanisms 11 are fixedly connected to the front of the two driven mechanisms 10, which can push the waste material accumulated in the upper part of the inner cavity of the material feeding frame 6 downward. A material collecting frame 12 is fixedly connected to the lower end of the outer surface of the material feeding frame 6. An electric telescopic rod 13 is fixedly installed in the middle of the rear end of the outer surface of the material collecting frame 12. A discharge plate 14 is fixedly connected to the front output end of the electric telescopic rod 13, and the discharge plate 14 is slidably connected to the inner cavity of the material collecting frame 12. An air pump 15 is fixedly installed in the middle of the left end of the outer surface of the material collecting frame 12. A ventilation mechanism 16 is fixedly connected to the left part of the inner cavity of the material collecting frame 12, which can prevent waste and other impurities in the inner cavity of the material collecting frame 12 from entering the air pump 15. A sealing mechanism 17 is detachably connected to the front end of the outer surface of the material collecting frame 12, which can seal the front opening end of the inner cavity of the material collecting frame 12.

[0019] To achieve the purpose of supporting the workpiece to be processed, refer to... Figure 2 The supporting component 5 includes a processing table 51. The upper left and right sides of the outer surface of the processing table 51 are symmetrically provided with unloading ports 52, which can facilitate the scattering of waste materials into the inner cavity of the conveying frame 6.

[0020] To achieve the purpose of driving the corresponding driven mechanism 10 to rotate, refer to... Figure 3 The active mechanism 9 includes an active shaft 91, with an active gear 92 fixedly connected in the middle of the active shaft 91, which can drive the corresponding driven gear 102 to perform meshing transmission. The rear end of the active shaft 91 located on the left is fixedly connected to the rear output end of the servo motor 8.

[0021] To achieve the purpose of driving the corresponding sets of pushing mechanisms 11 to rotate, refer to... Figure 3 The driven mechanism 10 includes a driven shaft 101, a driven gear 102 is fixedly connected to the front of the driven shaft 101, and the outer surface of the driven gear 102 meshes with the outer surface of the corresponding driving gear 92.

[0022] When the servo motor 8 starts driving, the servo motor 8 will drive the left-side drive gear 92 to rotate clockwise. At this time, the left-side driven gear 102 will rotate counterclockwise. At the same time, the right-side drive gear 92 will rotate counterclockwise with the adjacent drive gear 92. This causes the right-side driven shaft 101 and the adjacent drive gear 92 to mesh and drive each other, which in turn causes the right-side driven gear 102 to rotate clockwise. This causes the two sets of pusher plates 112 to rotate in opposite directions, pushing the waste material accumulated in the upper part of the inner cavity of the conveying frame 6 downwards, so that it can fall smoothly into the inner cavity of the collection frame 12.

[0023] To achieve the goal of pushing the waste material accumulated at the top of the inner cavity of the conveyor frame 6 downwards, refer to... Figure 3 The pushing mechanism 11 includes a fixed sleeve 111, and a pushing plate 112 is fixedly connected to the upper part of the outer surface of the fixed sleeve 111. It can push the waste material accumulated in the upper part of the inner cavity of the conveying frame 6 downward to the inner cavity of the collecting frame 12. The inner surface of the fixed sleeve 111 is fixedly connected to the outer surface of the corresponding driven shaft 101.

[0024] To prevent waste and other impurities from entering the air pump 15 from the inner cavity of the collection frame 12, please refer to... Figure 4 The ventilation mechanism 16 includes a gas collection hood 161. A filter screen 162 is installed and fixed on the right side of the inner cavity of the gas collection hood 161, which can prevent waste and other impurities entering the inner cavity of the material collection frame 12 from being drawn into the air pump 15. The left input end of the gas collection hood 161 is fixedly connected to the right output end of the air pump 15.

[0025] To achieve the purpose of sealing the front opening of the inner cavity of the collection frame 12, refer to... Figure 4 The sealing mechanism 17 includes a limiting plate 171. A sealing plug 172 is fixedly connected to the middle of the rear end of the limiting plate 171, which can seal the open end of the front of the collection frame 12. Fastening screws 173 are symmetrically threaded on the left and right sides of the front of the limiting plate 171, and the two fastening screws 173 are threaded together with the front end of the outer surface of the collection frame 12.

[0026] It should be noted that the servo motor 8 in this utility model is a Siemens 1FT7, the electric telescopic rod 13 is a Jetino electric push rod fy011g, and the air pump 15 is a Senco XK18 / XK32. The specific installation method, circuit connection method, and control method of the servo motor 8, electric telescopic rod 13, and air pump 15 are all conventional designs, and this utility model will not elaborate on them in detail.

[0027] The working principle of this utility model is as follows: When the coating equipment body 4 coats mirror aluminum, the excess film material after cutting is drawn through the suction force generated by the vacuum pump 15, causing the waste material to fall into the inner cavity of the conveying frame 6 through the two discharge ports 52. At this time, the drive servo motor 8 drives the left-side drive shaft 91 and drive gear 92 to rotate clockwise, thereby causing the left-side driven gear 102 to mesh with the adjacent drive gear 92 and rotate counterclockwise. At the same time, the right-side drive gear 92 meshes with the left-side drive gear 92, causing the right-side drive gear 92 to rotate counterclockwise, thus causing the left-side driven gear 102 to mesh with the adjacent drive gear 92. The transmission rotates clockwise, which in turn drives the two driven shafts 101 to rotate in opposite directions and drives the corresponding pusher plates 112 to rotate synchronously. This pushes the waste material scattered into the inner cavity of the conveying frame 6 downwards, allowing the waste material to fall smoothly into the inner cavity of the collection frame 12. When it is necessary to discharge the waste material collected in the inner cavity of the collection frame 12 to the outside, the electric telescopic rod 13 is driven to push the discharge plate 14 forward, thereby pushing the waste material accumulated at the bottom of the inner cavity of the collection frame 12 forward and compressing it into a block. Finally, the two fastening screws 173 are turned off, and the limiting plate 171 is pulled to pull the sealing plug 172 out from the front of the inner cavity of the collection frame 12, thereby collecting and cleaning the waste material compressed in the inner cavity of the collection frame 12 to the outside.

[0028] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A mirror aluminum processing coating equipment with waste collection function, comprising a base plate (1), characterized in that: The base plate (1) is fixedly connected to four corners of its upper end with support columns (2). The upper ends of several support columns (2) are fixedly connected to a top plate (3). The upper middle part of the outer surface of the top plate (3) is fixedly mounted with a film-coating equipment body (4). The middle part of the inner cavity of the top plate (3) is fixedly connected with a load-bearing component (5). The middle part of the lower end of the outer surface of the top plate (3) is fixedly connected with a material conveying frame (6). The middle part of the rear end of the outer surface of the material conveying frame (6) is fixedly connected with a protective sleeve (7). The left part of the rear end of the outer surface of the protective sleeve (7) is fixedly mounted with a servo motor (8). The middle part of the inner cavity of the protective sleeve (7) is symmetrically connected with an active mechanism (9). The two active mechanisms (9) are meshed on opposite sides. The two driven mechanisms (10) are connected together. Several pushing mechanisms (11) are fixedly connected to the front of each driven mechanism (10). A collection frame (12) is fixedly connected to the lower end of the outer surface of the conveying frame (6). An electric telescopic rod (13) is installed and fixedly installed at the middle of the rear end of the outer surface of the collection frame (12). A discharge plate (14) is fixedly connected to the front output end of the electric telescopic rod (13). The discharge plate (14) is slidably connected to the inner cavity of the collection frame (12). A vacuum pump (15) is installed and fixedly installed at the middle of the left end of the outer surface of the collection frame (12). A ventilation mechanism (16) is fixedly connected to the left side of the inner cavity of the collection frame (12). A sealing mechanism (17) is detachably connected to the front end of the outer surface of the collection frame (12).

2. The mirror aluminum processing coating equipment with waste collection according to claim 1, characterized in that: The bearing component (5) includes a processing table (51), and unloading ports (52) are symmetrically opened on the upper left and right sides of the outer surface of the processing table (51).

3. The mirror aluminum processing coating equipment with waste collection according to claim 1, characterized in that: The active mechanism (9) includes an active shaft (91), a drive gear (92) is fixedly connected to the middle of the active shaft (91), and the rear end of the active shaft (91) located on the left is fixedly connected to the rear output end of the servo motor (8).

4. The mirror aluminum processing coating equipment with waste collection according to claim 3, characterized in that: The driven mechanism (10) includes a driven shaft (101), and a driven gear (102) is fixedly connected to the front of the driven shaft (101), and the outer surface of the driven gear (102) meshes with the outer surface of the corresponding driving gear (92).

5. The mirror aluminum processing coating equipment with waste collection according to claim 4, characterized in that: The pushing mechanism (11) includes a fixed sleeve (111), and a pushing plate (112) is fixedly connected to the upper part of the outer surface of the fixed sleeve (111), and the inner surface of the fixed sleeve (111) is fixedly connected to the outer surface of the corresponding driven shaft (101).

6. The mirror aluminum processing coating equipment with waste collection according to claim 1, characterized in that: The ventilation mechanism (16) includes a gas collection hood (161), a filter screen (162) is installed and fixed on the right side of the inner cavity of the gas collection hood (161), and the left input end of the gas collection hood (161) is fixedly connected to the right output end of the air pump (15).

7. The mirror aluminum processing coating equipment with waste collection according to claim 1, characterized in that: The sealing mechanism (17) includes a limiting plate (171), a sealing plug (172) is fixedly connected to the middle of the rear end of the limiting plate (171), and fastening screws (173) are symmetrically threaded on the left and right sides of the front part of the limiting plate (171), and the two fastening screws (173) are threadedly connected to the front end of the outer surface of the collection frame (12).

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