A thermal protector blade assembly automatic hot riveting machine
Patent Information
- Application Number
- CN202621344445.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2026-08-28
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2036-08-28
AI Technical Summary
现有技术中普遍存在以下缺陷:在手工热铆作业中,工人需手持加热工具对定位柱进行加热熔融,由于温度、保压时间均由人工凭经验控制,极易出现热熔成型不到位或过度熔融的问题,导致刀片铁件在塑件上产生松动,影响热保护器工作时的导电稳定性和可靠性,而烫压时间过长或温度过高,则会损坏热铆点甚至造成整个塑件报废;由于热保护器刀片组件体积小巧,人工操作难度大,不仅对准精度难以保证,而且单件装配耗时较长,生产效率低下,即便采用部分自动化设备,现有技术中热保护器相关组件的装配仍大量依赖人工上料和手工热铆,长期作业时工人容易疲劳,存在烫伤风险,同时也难以满足大规模生产对产能和交货周期的要求
本技术方案热保护器刀片组件自动热铆机是依靠工装循环机构带动定位工装流转,依次完成塑件上料、刀片上料及姿态翻转、热铆、下料整套工序,不再依靠工人手持加热工具作业,各个工位同步进行塑件上料、刀片上料、下料工序,连续循环生产,塑件、刀片自动上料、姿态调整、热铆、成品下料集成在一台设备完成,减少中间人工转运、人工辅助工序,降低人为因素对成品的干扰,克服了手工及半自动化设备单件加工耗时长的短板,提高单件产出速度,满足大批量生产的产能、交货周期要求。
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Figure CN224827767U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of automation equipment technology, specifically to an automatic hot riveting machine for thermal protector blade assemblies. Background Technology
[0002] Thermal protectors are critical circuit protection components widely used in overcurrent and overheat protection for household appliances, motors, and various electronic products. The thermal protector blade assembly, as a core component, directly affects the thermal protector's conductivity, response speed, and lifespan through its assembly quality.
[0003] Currently, the hot riveting assembly of thermal protector blade assemblies is mainly completed manually or with semi-automated equipment. Existing technologies generally suffer from the following drawbacks: In manual hot riveting, workers must use hand-held heating tools to melt the positioning pins. Since temperature and holding time are controlled manually based on experience, problems such as incomplete or excessive melting are prone to occur, causing the iron blade to loosen on the plastic part, affecting the electrical conductivity and reliability of the thermal protector during operation. Excessive heating time or temperature can damage the riveting points or even render the entire plastic part unusable. Due to the small size of the thermal protector blade assemblies, manual operation is difficult, making alignment accuracy hard to guarantee, and single-piece assembly time long, resulting in low production efficiency. Even with partially automated equipment, the assembly of thermal protector components still heavily relies on manual feeding and hot riveting. Long-term operation can easily lead to worker fatigue and burn risks, and it is also difficult to meet the capacity and delivery cycle requirements of large-scale production.
[0004] In view of this, there is an urgent need to design an automatic hot riveting machine for forming thermal protector blade assemblies, in order to overcome the technical defects of the aforementioned thermal protector blade assemblies in hot riveting processing. Utility Model Content
[0005] To address the aforementioned problems, this utility model provides an automatic hot riveting machine for thermal protector blade assemblies, including a machine frame. The machine frame is equipped with a tooling circulation mechanism for cyclically conveying the tooling. The tooling circulation mechanism has a positioning fixture with a hot riveting station. Driven by the tooling circulation mechanism, the positioning fixture sequentially passes through a plastic part feeding mechanism, a blade feeding mechanism, a hot riveting mechanism, and a unloading mechanism. The plastic part feeding mechanism transfers the plastic part to the hot riveting station in a first feeding posture. The blade feeding mechanism transfers the blade in a second feeding posture and flips it to a third posture suitable for assembling the plastic part, then transfers the flipped blade to the surface of the plastic part in the hot riveting station. The hot riveting mechanism hot-rivets the plastic part and blade in the hot riveting station. The unloading mechanism unloads the hot-riveted assembly from the hot riveting station.
[0006] This utility model further comprises the following components for the plastic part feeding mechanism: a plastic part vibrating plate, a plastic part feeding track connected to the plastic part vibrating plate, a plastic part screening plate located at the discharge end of the plastic part feeding track, a plastic part screening power source located beside the plastic part screening plate, a plastic part screening seat driven by the plastic part screening power source, a plastic part feeding bracket located beside the plastic part feeding track, a plastic part lateral movement force source connected to the plastic part feeding bracket, a plastic part lateral movement plate driven by the plastic part lateral movement force source, and a connecting... The plastic part has a vertical moving force source on the plastic part transverse plate, a plastic part vertical moving plate driven by the plastic part vertical moving force source, a plastic part clamping power source connected to the plastic part vertical moving plate, and a plastic part clamping claw driven by the plastic part clamping power source; the plastic part in the plastic part feeding track moves in a first posture, the plastic part screening seat is movably connected to the plastic part screening base plate, the plastic part screening seat has a plastic part loading position, and the plastic part clamping claw is used to clamp the plastic part in the plastic part loading position to the hot riveting station.
[0007] The present invention is further configured such that a plastic part detection probe is connected to the plastic part screening substrate, and the plastic part detection probe is configured to detect whether the plastic part has entered the plastic part loading position.
[0008] The present invention is further configured such that the blade feeding mechanism includes a blade vibratory plate, a blade feeding track connected to the blade vibratory plate, a blade blocking assembly located at the discharge end of the blade feeding track, a blade flipping assembly located beside the blade blocking assembly, a blade feeding bracket located beside the blade feeding track, a blade lateral movement force source connected to the blade feeding bracket, a blade lateral movement plate driven by the blade lateral movement force source, a blade vertical movement force source connected to the blade lateral movement plate, a blade vertical movement plate driven by the blade vertical movement force source, and a blade transfer assembly connected to the blade vertical movement plate; the blade in the blade feeding track moves in a second posture, the blade blocking assembly is used to prevent the blade in the blade feeding track from entering the blade flipping assembly, the blade flipping assembly is used to flip the blade to switch it to a third posture adapted to plastic part assembly, and the blade transfer assembly is used to transfer the flipped blade to the surface of the plastic part in the hot riveting station.
[0009] The present invention is further configured such that the blade stop assembly includes a blade stop seat, a blade stop power source connected to the side of the blade stop seat, and a blade stop component driven by the blade stop power source. The blade stop seat has a blade stop position that is bridged to the discharge end of the blade feeding track. The blade stop component is movably connected to the blade stop seat and faces the blade stop position.
[0010] The present invention is further configured such that the blade flipping assembly includes a blade flipping power source, a blade flipping seat driven by the blade flipping power source, a blade pressing power source connected to the blade flipping seat, a blade pressing component driven by the blade pressing power source, a blade positioning power source connected to the blade flipping seat, and a blade positioning component driven by the blade positioning power source. The blade flipping seat is provided with a blade flipping position. The blade pressing component and the blade positioning component are both movably connected to the blade flipping seat. The blade pressing component is located on one side of the blade flipping position, and the blade positioning component is directly opposite the blade flipping position. A blade detection probe is provided on the side of the blade flipping position. The blade detection probe is configured to detect whether the blade has entered the blade flipping position.
[0011] The present invention is further configured such that the blade transfer assembly includes a blade suction component connected to the blade vertical transfer plate, a blade unloading power source connected to the blade vertical transfer plate, and a blade unloading rod driven by the blade unloading power source. The blade unloading rod can act on the blades adsorbed by the blade suction component to realize the blade detachment and unloading.
[0012] The present invention is further configured such that the hot riveting mechanism includes a hot riveting bracket, a hot riveting lifting power source connected to the hot riveting bracket, a hot riveting lifting seat driven by the hot riveting lifting power source, a heating rod connected to the hot riveting lifting seat, and a riveting block connected to the hot riveting lifting seat and thermally conductively connected to the heating rod. The riveting block is used to hot rivet and fix the plastic part and the blade in the hot riveting station.
[0013] The present invention is further configured such that the unloading mechanism includes an unloading bracket, an unloading vertical moving force source connected to the unloading bracket, an unloading vertical moving plate driven by the unloading vertical moving force source, an unloading horizontal moving force source connected to the unloading vertical moving plate, an unloading horizontal moving plate driven by the unloading horizontal moving force source, an unloading clamping power source connected to the unloading horizontal moving plate, and an unloading clamping claw driven by the unloading clamping power source.
[0014] The present invention is further configured to include at least one material detection mechanism, which is arranged on the flow path of the positioning fixture and located between the workstations of any two of the plastic part feeding mechanism, the blade feeding mechanism, the hot riveting mechanism, and the unloading mechanism.
[0015] Compared with the prior art, the technical solution provided by this utility model has the following advantages: This technical solution, the automatic hot riveting machine for thermal protector blade assemblies, relies on a tooling circulation mechanism to drive the positioning tooling to complete the entire process of plastic part loading, blade loading and posture flipping, hot riveting, and unloading in sequence. It eliminates the need for workers to operate hand-held heating tools. Each station performs plastic part loading, blade loading, and unloading processes simultaneously, enabling continuous cyclical production. The automatic loading, posture adjustment, hot riveting, and finished product unloading of plastic parts and blades are integrated into one machine, reducing intermediate manual transfer and manual auxiliary processes, minimizing human interference with the finished product, overcoming the shortcomings of long processing time for single pieces in manual and semi-automatic equipment, increasing the output speed of single pieces, and meeting the capacity and delivery cycle requirements of mass production.
[0016] The blade feeding mechanism first receives the incoming material in a second feeding posture, then automatically flips and switches to a third posture suitable for plastic part assembly before placing it on the plastic part surface. This ensures uniform blade placement and angle, preventing misalignment or gaps in subsequent hot riveting caused by blade misalignment, and providing a reliable assembly benchmark for subsequent hot riveting. Simultaneously, machine hot riveting replaces manual experience-based control of temperature and holding time, enabling stable control of heating temperature and holding time during hot riveting. This results in consistent hot riveting quality, ensuring the electrical conductivity and thermal protection response speed of the blade assembly, improving the reliability and service life of the finished product, and reducing the defect rate. Attached Figure Description
[0017] Figure 1 This is a perspective view of an automatic hot riveting machine for a thermal protector blade assembly according to an embodiment of this utility model.
[0018] Figure 2 This is a perspective view of an automatic hot riveting machine for a thermal protector blade assembly, representing a partial embodiment of this utility model.
[0019] Figure 3 This is a perspective view of the plastic part feeding mechanism according to an embodiment of the present utility model.
[0020] Figure 4 This is a perspective view of the blade feeding mechanism according to an embodiment of the present utility model.
[0021] Figure 5 This is a perspective view of a portion of the blade feeding mechanism in an embodiment of this utility model.
[0022] Figure 6 This is a perspective view of the blade feeding track, blade blocking assembly, and blade flipping assembly according to an embodiment of the present utility model.
[0023] Figure 7 This is a perspective view of the blade flipping assembly according to an embodiment of the present utility model.
[0024] Figure 8 This is a perspective view of the hot riveting mechanism according to an embodiment of the present utility model.
[0025] Figure 9This is a perspective view of the feeding mechanism in an embodiment of the present utility model.
[0026] Figure 10 This is a perspective view of the tooling circulation mechanism in an embodiment of this utility model.
[0027] Figure 11 This is a perspective view of the thermal protector blade assembly according to an embodiment of the present utility model.
[0028] Figure 12 This is an exploded view of the thermal protector blade assembly according to an embodiment of the present invention.
[0029] Explanation of reference numerals in the attached drawings: 1. Equipment frame; 2. Tooling circulation mechanism; 21. Positioning tooling; 211. Hot riveting station; 22. Circulating power source; 23. Circulating turntable; 3. Plastic part feeding mechanism; 31. Plastic part vibrating plate; 32. Plastic part feeding track; 33. Plastic part screening base plate; 34. Plastic part screening power source; 35. Plastic part screening seat; 351. Plastic part feeding position; 36. Plastic part feeding bracket; 37. Plastic part lateral movement power source; 38. Plastic part lateral movement plate. 39. Vertical moving power source for plastic parts; 310. Vertical moving plate for plastic parts; 311. Power source for clamping plastic parts; 312. Clamping claws for plastic parts; 313. Detection probe for plastic parts; 4. Blade feeding mechanism; 41. Blade vibratory feeder; 42. Blade feeding track; 43. Blade feeding bracket; 44. Horizontal moving power source for blades; 45. Horizontal moving plate for blades; 46. Vertical moving power source for blades; 47. Vertical moving plate for blades; 48. Blade stop seat; 481. Blade stop position; 49. 410. Blade stop power source; 411. Blade tilting power source; 412. Blade tilting seat; 4121. Blade tilting position; 413. Blade pressing power source; 414. Blade pressing component; 415. Blade positioning power source; 416. Blade positioning component; 417. Blade detection probe; 418. Blade suction component; 419. Blade unloading power source; 420. Blade unloading rod; 5. Hot riveting mechanism; 51. Hot riveting bracket; 5 2. Hot riveting lifting power source; 53. Hot riveting lifting seat; 54. Heating rod; 55. Riveting block; 6. Unloading mechanism; 61. Unloading bracket; 62. Unloading vertical movement power source; 63. Unloading vertical movement plate; 64. Unloading horizontal movement power source; 65. Unloading horizontal movement plate; 66. Unloading clamping power source; 67. Unloading clamping claw; 7. Material detection mechanism; 8. Thermal protector blade assembly; 81. Plastic part; 811. Plastic dot; 82. Blade; 821. Plastic hole. Detailed Implementation
[0030] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0031] As attached Figure 11 and attached Figure 12 As shown, the thermal protector blade assembly 8 processed by the equipment in this embodiment includes a plastic part 81 and a blade 82. The plastic part 81 has two plastic dots 811, and the blade 82 has two plastic holes 821. When hot riveting the plastic part 81 and the blade 82, the plastic holes 821 of the blade 82 need to be aligned with the plastic dots 811 of the plastic part 81, and then the plastic dots 811 are hot riveted to fix the blade 82 onto the plastic part 81.
[0032] Combined with appendix Figure 1 To be continued Figure 10 As shown, this embodiment is an automatic hot riveting machine for thermal protector blade assemblies, including a machine frame 1. The machine frame 1 is equipped with a tooling circulation mechanism 2 for realizing tooling cyclic conveying. The tooling circulation mechanism 2 is equipped with a positioning fixture 21, which has a hot riveting station 211. The positioning fixture 21 is driven by the tooling circulation mechanism 2 to sequentially pass through a plastic part feeding mechanism 3, a blade feeding mechanism 4, a hot riveting mechanism 5, and a discharging mechanism 6. The plastic part feeding mechanism 3 is used to feed the plastic part 81 in the first... The blade feeding mechanism 4 is used to transfer the blade 82 in a second feeding and conveying posture and flip the blade 82 to a third posture that is adapted to the assembly of the plastic part 81. Then, the flipped blade 82 is transferred to the surface of the plastic part 81 in the hot riveting station 211. The hot riveting mechanism 5 is used to hot rivet the plastic part 81 and the blade 82 in the hot riveting station 211. The unloading mechanism 6 is used to unload the hot riveted components in the hot riveting station 211.
[0033] In this embodiment, the first posture of the plastic part 81 is as shown in the attached figure. Figure 11 and attached Figure 12 As shown, the plastic dot 811 of the plastic part 81 is positioned directly upwards; the third posture of the blade 82 is as shown in the attached figure. Figure 7 Appendix Figure 11 and attached Figure 12 As shown, the plastic hole 821 of the blade 82 is positioned directly upwards; the second orientation of the blade 82 is as shown in the attached figure. Figure 4That is, the plastic hole 821 of the blade 82 is set in a horizontal direction. The blade 82 switches from the second posture to the third posture by rotating the blade 82 by 90°.
[0034] In this embodiment, as shown in the appendix Figure 10 As shown, the tooling circulation mechanism 2 includes a circulation power source 22 and a circulation turntable 23. The circulation power source 22 drives the circulation turntable 23 to rotate. The positioning tooling 21 is evenly distributed on the circulation turntable 23. The hot riveting station 211 is adapted to the plastic part 81.
[0035] In this embodiment, as shown in the appendix Figure 1 and attached Figure 3 As shown, the plastic part feeding mechanism 3 includes a plastic part vibrating plate 31, a plastic part feeding track 32 connected to the plastic part vibrating plate 31, a plastic part screening plate 33 located at the discharge end of the plastic part feeding track 32, a plastic part screening power source 34 located beside the plastic part screening plate 33, a plastic part screening seat 35 driven by the plastic part screening power source 34, a plastic part feeding bracket 36 located beside the plastic part feeding track 32, a plastic part lateral movement force source 37 connected to the plastic part feeding bracket 36, a plastic part transverse movement plate 38 driven by the plastic part lateral movement force source 37, and a component connected to the plastic part transverse movement plate 38. The plastic part vertical moving force source 39, the plastic part vertical moving plate 310 driven by the plastic part vertical moving force source 39, the plastic part clamping power source 311 connected to the plastic part vertical moving plate 310, and the plastic part clamping claw 312 driven by the plastic part clamping power source 311; the plastic part 81 in the plastic part feeding track 32 moves in a first posture, the plastic part screening seat 35 is movably connected to the plastic part screening base plate 33, the plastic part screening seat 35 is provided with a plastic part loading position 351, and the plastic part clamping claw 312 is used to clamp the plastic part 81 in the plastic part loading position 351 to the hot riveting station 211.
[0036] In this embodiment, during the feeding and transfer of the plastic part 81 by the plastic part feeding mechanism 3, the orientation of the plastic part 81 remains unchanged.
[0037] In this embodiment, as shown in the appendix Figure 3 As shown, a plastic part detection probe 313 is connected to the plastic part screening substrate 33. The plastic part detection probe 313 is configured to detect whether the plastic part 81 enters the plastic part loading position 351.
[0038] In this embodiment, as shown in the appendix Figure 1 and appendix Figure 4 To be continued Figure 7As shown, the blade feeding mechanism 4 includes a blade vibratory feeder 41, a blade feeding track 42 connected to the blade vibratory feeder 41, a blade blocking assembly located at the discharge end of the blade feeding track 42, a blade flipping assembly located beside the blade blocking assembly, a blade feeding bracket 43 located beside the blade feeding track 42, a blade lateral movement force source 44 connected to the blade feeding bracket 43, a blade transverse movement plate 45 driven by the blade lateral movement force source 44, and a blade vertical movement force source 45 connected to the blade transverse movement plate 45. 6. A blade vertical moving plate 47 driven by the blade vertical moving force source 46 and a blade transfer assembly connected to the blade vertical moving plate 47; the blade in the blade loading track 42 moves in a second posture, the blade blocking assembly is used to prevent the blade 82 in the blade loading track 42 from entering the blade flipping assembly, the blade flipping assembly is used to flip the blade 82 to switch it to a third posture adapted to the assembly of the plastic part 81, and the blade transfer assembly is used to transfer the flipped blade 82 to the surface of the plastic part 81 in the hot riveting station 211.
[0039] In this embodiment, when the blade 82 enters the blade flipping assembly, the blade blocking assembly blocks the blade 82 in the blade feeding track 42, and at the same time the blade flipping assembly flips the blade 82 by 90°.
[0040] In this embodiment, as shown in the appendix Figure 4 and attached Figure 6 As shown, the blade stop assembly includes a blade stop seat 48, a blade stop power source 49 connected to the side of the blade stop seat 48, and a blade stop component 410 driven by the blade stop power source 49. The blade stop seat 48 has a blade stop position 481 that bridges with the discharge end of the blade feeding track 42. The blade stop component 410 is movably connected to the blade stop seat 48 and faces the blade stop position 481. That is, the blade stop power source 49 drives the blade stop component 410 to move, causing the blade stop component 410 to abut against the blade 82 inside the blade stop position 481.
[0041] In this embodiment, as shown in the appendix Figure 4 Appendix Figure 6 and attached Figure 7As shown, the blade flipping assembly includes a blade flipping power source 411, a blade flipping seat 412 driven by the blade flipping power source 411, a blade pressing power source 413 connected to the blade flipping seat 412, a blade pressing component 414 driven by the blade pressing power source 413, a blade positioning power source 415 connected to the blade flipping seat 412, and a blade positioning component 416 driven by the blade positioning power source 415. The blade flipping seat 412 is provided with a blade flipping position 4121. The blade pressing component 414 and the blade positioning component 416 are both movably connected to the blade flipping seat 412. The blade pressing component 414 is located on one side of the blade flipping position 4121, and the blade positioning component 416 is directly opposite the blade flipping position 4121. A blade detection probe 417 is provided on the side of the blade flipping position 4121. The blade detection probe 417 is configured to detect whether the blade 82 has entered the blade flipping position 4121.
[0042] In this embodiment, the blade flipping power source 411 is a one-way cylinder. Therefore, a rack and pinion transmission structure is provided between the blade flipping power source 411 and the blade flipping seat 412 to drive the flipping of the workstation. In another embodiment, the blade flipping power source 411 can also be a rotary cylinder, which can be directly connected to the blade flipping seat 412 for driving.
[0043] In this embodiment, as shown in the appendix Figure 5 As shown, the blade transfer assembly includes a blade suction member 418 connected to the blade vertical transfer plate 47, a blade unloading power source 419 connected to the blade vertical transfer plate 47, and a blade unloading rod 420 driven by the blade unloading power source 419. The blade unloading rod 420 can act on the blades adsorbed by the blade suction member 418 to realize the unloading of the blade 82.
[0044] In this embodiment, the blade suction component 418 is equipped with a suction cup or a magnet, which can be used to suction the blade 82 by vacuum negative pressure or magnetic force; the blade feeding power source 419 drives the blade feeding rod 420 to press and feed the suctioned blade 82.
[0045] In this embodiment, as shown in the appendix Figure 8 As shown, the hot riveting mechanism 5 includes a hot riveting bracket 51, a hot riveting lifting power source 52 connected to the hot riveting bracket 51, a hot riveting lifting seat 53 driven by the hot riveting lifting power source 52, a heating rod 54 connected to the hot riveting lifting seat 53, and a riveting block 55 connected to the hot riveting lifting seat 53 and thermally connected to the heating rod 54. The riveting block 55 is used to hot rivet and fix the plastic part 81 and the blade 82 in the hot riveting station 211.
[0046] In this embodiment, the riveting block 55 is heated by the heating rod 54 to perform the hot riveting process; the hot riveting lifting seat 53 may also be equipped with a temperature sensor to monitor the temperature of the heating rod 54.
[0047] In this embodiment, as shown in the appendix Figure 9 As shown, the unloading mechanism 6 includes an unloading bracket 61, an unloading vertical movement force source 62 connected to the unloading bracket 61, an unloading vertical movement plate 63 driven by the unloading vertical movement force source 62, an unloading horizontal movement force source 64 connected to the unloading vertical movement plate 63, an unloading horizontal movement plate 65 driven by the unloading horizontal movement force source 64, an unloading clamping power source 66 connected to the unloading horizontal movement plate 65, and an unloading clamping claw 67 driven by the unloading clamping power source 66.
[0048] In this embodiment, as shown in the appendix Figure 2 As shown, it also includes at least one material detection mechanism 7, which is arranged on the flow path of the positioning fixture 21 and located between any two of the workstations of the plastic part feeding mechanism 3, the blade feeding mechanism 4, the hot riveting mechanism 5, and the unloading mechanism 6. The material detection mechanism 7 is used to detect whether the material has been fed into place or to detect whether the heat protector blade assembly 8 in the hot riveting workstation 211 has been unloaded.
[0049] This embodiment of the automatic hot riveting machine for thermal protector blade assemblies relies on a tooling circulation mechanism to drive the positioning tooling to complete the entire process of plastic part loading, blade loading and posture flipping, hot riveting, and unloading in sequence. It eliminates the need for workers to operate handheld heating tools. Each station simultaneously performs the plastic part loading, blade loading, and unloading processes, enabling continuous cyclical production. The automatic loading, posture adjustment, hot riveting, and finished product unloading of plastic parts and blades are integrated into one machine, reducing intermediate manual transfer and auxiliary processes, minimizing human interference with the finished product, and overcoming the shortcomings of long processing times for single pieces in manual and semi-automatic equipment. This increases the output speed per piece and meets the capacity and delivery cycle requirements of mass production. Specifically, the blade loading mechanism first receives the incoming material in a second feeding posture, automatically flips it to a third posture suitable for plastic part assembly, and then places it on the plastic part surface. This ensures uniform blade placement and angle, preventing misalignment or gaps in subsequent hot riveting caused by blade misalignment, and providing a reliable assembly benchmark for subsequent hot riveting. Meanwhile, machine hot riveting replaces manual experience in controlling temperature and holding time, enabling stable control of heating temperature and holding time for hot riveting. This ensures stable hot riveting quality, guarantees the electrical conductivity and thermal protection response speed of the blade assembly, improves the reliability and service life of the finished product, and reduces the defect rate.
[0050] It should also be noted that, in this specification, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0051] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. An automatic hot riveting machine for thermal protector blade assemblies, comprising a machine frame, characterized in that, The equipment frame is equipped with a tooling circulation mechanism for realizing the cyclical transport of tooling. The tooling circulation mechanism is equipped with a positioning fixture, and the positioning fixture has a hot riveting station. The positioning fixture is driven by the tooling circulation mechanism to pass through a plastic part feeding mechanism, a blade feeding mechanism, a hot riveting mechanism, and a unloading mechanism in sequence. The plastic part feeding mechanism is used to transfer the plastic part in a first feeding and conveying posture and transfer it to the hot riveting station. The blade feeding mechanism is used to transfer the blade in a second feeding and conveying posture and flip the blade to switch to a third posture suitable for plastic part assembly. Then, the flipped blade is transferred to the surface of the plastic part in the hot riveting station. The hot riveting mechanism is used to hot rivet and fix the plastic part and the blade in the hot riveting station. The unloading mechanism is used to unload the hot riveted components in the hot riveting station.
2. The automatic hot riveting machine for a thermal protector blade assembly according to claim 1, characterized in that, The plastic part feeding mechanism includes a plastic part vibrating plate, a plastic part feeding track connected to the plastic part vibrating plate, a plastic part screening plate located at the discharge end of the plastic part feeding track, a plastic part screening power source located beside the plastic part screening plate, a plastic part screening seat driven by the plastic part screening power source, a plastic part feeding bracket located beside the plastic part feeding track, a plastic part lateral movement force source connected to the plastic part feeding bracket, a plastic part lateral movement plate driven by the plastic part lateral movement force source, and a plastic part feeding bracket connected to the plastic part feeding track. The system includes a plastic part vertical movement power source on a transverse plate, a plastic part vertical movement plate driven by the plastic part vertical movement power source, a plastic part clamping power source connected to the plastic part vertical movement plate, and plastic part clamping claws driven by the plastic part clamping power source; the plastic part in the plastic part feeding track moves in a first posture, the plastic part screening seat is movably connected to the plastic part screening base plate, the plastic part screening seat has a plastic part loading position, and the plastic part clamping claws are used to clamp the plastic part in the plastic part loading position to the hot riveting station.
3. An automatic hot riveting machine for a thermal protector blade assembly according to claim 2, characterized in that, A plastic part detection probe is connected to the plastic part screening substrate, and the plastic part detection probe is configured to detect whether the plastic part has entered the plastic part loading position.
4. An automatic hot riveting machine for a thermal protector blade assembly according to claim 1, characterized in that, The blade feeding mechanism includes a blade vibratory plate, a blade feeding track connected to the blade vibratory plate, a blade blocking assembly located at the discharge end of the blade feeding track, a blade flipping assembly located next to the blade blocking assembly, a blade feeding bracket located next to the blade feeding track, a blade lateral movement force source connected to the blade feeding bracket, a blade lateral movement plate driven by the blade lateral movement force source, a blade vertical movement force source connected to the blade lateral movement plate, a blade vertical movement plate driven by the blade vertical movement force source, and a blade transfer assembly connected to the blade vertical movement plate. The blade in the blade feeding track moves in a second posture. The blade blocking assembly is used to prevent the blade in the blade feeding track from entering the blade flipping assembly. The blade flipping assembly is used to flip the blade and switch it to a third posture suitable for plastic part assembly. The blade transferring assembly is used to transfer the flipped blade to the surface of the plastic part in the hot riveting station.
5. An automatic hot riveting machine for a thermal protector blade assembly according to claim 4, characterized in that, The blade stop assembly includes a blade stop seat, a blade stop power source connected to the side of the blade stop seat, and a blade stop component driven by the blade stop power source. The blade stop seat has a blade stop position that is bridged to the discharge end of the blade feeding track. The blade stop component is movably connected to the blade stop seat and faces the blade stop position.
6. An automatic hot riveting machine for a thermal protector blade assembly according to claim 4, characterized in that, The blade flipping assembly includes a blade flipping power source, a blade flipping seat driven by the blade flipping power source, a blade pressing power source connected to the blade flipping seat, a blade pressing component driven by the blade pressing power source, a blade positioning power source connected to the blade flipping seat, and a blade positioning component driven by the blade positioning power source. The blade flipping seat has a blade flipping position. The blade pressing component and the blade positioning component are both movably connected to the blade flipping seat. The blade pressing component is located on one side of the blade flipping position, and the blade positioning component is directly opposite the blade flipping position. A blade detection probe is provided on the side of the blade flipping position. The blade detection probe is configured to detect whether the blade has entered the blade flipping position.
7. An automatic hot riveting machine for a thermal protector blade assembly according to claim 4, characterized in that, The blade transfer assembly includes a blade suction component connected to the blade vertical transfer plate, a blade unloading power source connected to the blade vertical transfer plate, and a blade unloading rod driven by the blade unloading power source. The blade unloading rod can act on the blades attracted by the blade suction component to achieve blade detachment and unloading.
8. An automatic hot riveting machine for a thermal protector blade assembly according to claim 1, characterized in that, The hot riveting mechanism includes a hot riveting bracket, a hot riveting lifting power source connected to the hot riveting bracket, a hot riveting lifting seat driven by the hot riveting lifting power source, a heating rod connected to the hot riveting lifting seat, and a riveting block connected to the hot riveting lifting seat and thermally connected to the heating rod. The riveting block is used to hot rivet and fix the plastic part and the blade in the hot riveting station.
9. An automatic hot riveting machine for a thermal protector blade assembly according to claim 1, characterized in that, The unloading mechanism includes an unloading bracket, an unloading vertical movement force source connected to the unloading bracket, an unloading vertical movement plate driven by the unloading vertical movement force source, an unloading horizontal movement force source connected to the unloading vertical movement plate, an unloading horizontal movement plate driven by the unloading horizontal movement force source, an unloading clamping power source connected to the unloading horizontal movement plate, and an unloading clamping claw driven by the unloading clamping power source.
10. An automatic hot riveting machine for a thermal protector blade assembly according to any one of claims 1 to 9, characterized in that, It also includes at least one material detection mechanism, which is arranged on the flow path of the positioning fixture and located between any two of the following mechanisms: the plastic part feeding mechanism, the blade feeding mechanism, the hot riveting mechanism, and the unloading mechanism.