A rock wool composite board production pressing device

Abstract

The utility model provides a kind of rock wool composite board production is pressed together with device belongs to building material production technical field.The device realizes the stable,continuous transmission of rock wool composite board by conveying table and conveying belt, significantly improves feeding and material taking efficiency, reduces the tediousness of manual operation.Lay hydraulic cylinder, hydraulic rod and hot press plate on processing table, ensure the firm bonding of rock wool and steel plate and other materials under high temperature and high pressure, improve composite board quality.Gripping mechanism is driven by electric cylinder and telescopic rod, cooperate with adjustable height clamping plate and adjusting assembly, flexibly adapt to different specifications of composite board, avoid the limitation that traditional device cannot clamp multi-specification board material.Supporting plate and conveying belt horizontal alignment design, ensure the stability of plate transmission and clamping.The utility model solves the problems that traditional hot-pressing device feeding and material taking are complicated, clamping and fixing mechanism lacks flexibility and cannot adapt to different specifications of board material.

Description

Technical Field

[0001] This utility model relates to the field of building material production technology, and in particular to a pressing device for producing rock wool composite panels. Background Technology

[0002] Rock wool composite panels are a widely used thermal insulation material in the construction industry, possessing excellent thermal insulation, heat insulation, fire resistance, and structural strength properties. They are suitable for industrial plants, warehouses, cold storage facilities, and other similar applications. Hot-pressing fusion is a key process in the production of rock wool composite panels, used to firmly bond rock wool to materials such as steel plates, forming a composite panel with superior performance. Hot-pressing fusion is typically accomplished using a hot-pressing device, which applies high temperature and pressure to fully bond the adhesive (such as epoxy resin or polyurethane adhesive) to the rock wool, steel plates, and other materials.

[0003] However, existing hot-pressing equipment is typically designed for fixed specifications and lacks flexible clamping and fixing mechanisms, making it unable to effectively adapt to rock wool composite panels of different sizes or thicknesses. This limits the versatility and flexibility of the production line, leading to frequent equipment changes or process adjustments when producing products of different specifications, increasing production costs and time. Utility Model Content

[0004] The purpose of this section is to outline some aspects of the embodiments of this utility model and to briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of this section, the abstract and the title of this utility model. Such simplifications or omissions shall not be used to limit the scope of this utility model.

[0005] In view of the problems existing in the above and / or prior art, the present invention is proposed.

[0006] Therefore, the technical problem to be solved by this utility model is that the existing hot pressing device clamping and fixing mechanism is inflexible and cannot adapt to rock wool composite boards of various specifications.

[0007] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a pressing device for producing rock wool composite panels, including a conveyor table, a conveyor belt on the upper surface of the conveyor table, a processing table fixedly installed in the middle of the conveyor table, a hydraulic cylinder at the top of the processing table, a hydraulic rod inside the hydraulic cylinder, a hot press plate fixedly installed at the bottom end of the hydraulic rod, fixed plates symmetrically installed at the front and rear ends of the processing table, an electric cylinder installed on the opposite side of the two fixed plates, a telescopic rod movably connected inside the two electric cylinders, and a clamping mechanism installed on the opposite side of the two telescopic rods.

[0008] As a preferred embodiment of the pressing device for producing rock wool composite panels according to the present invention, the clamping mechanism includes a support plate fixedly installed at the output end of the telescopic rod, and a clamping plate movably installed at one end of the support plate near the telescopic rod, and an adjustment component being drivenly connected to the bottom end of the clamping plate.

[0009] In a preferred embodiment of the pressing device for producing rock wool composite panels according to this utility model, the upper surface of the support plate and the upper surface of the conveyor belt are on the same horizontal plane.

[0010] In a preferred embodiment of the pressing device for producing rock wool composite panels according to this utility model, the height of the clamping plate extending beyond the top of the support plate can be adjusted by the adjusting component.

[0011] In a preferred embodiment of the pressing device for producing rock wool composite panels according to the present invention, the adjusting component includes a threaded rod rotatably connected to the bottom of the support plate, a lifting block is threadedly connected to the outer surface of the threaded rod, one end of the lifting block is fixedly connected to the bottom end of the clamping plate, and a toggle handle is fixedly connected to the bottom end of the threaded rod.

[0012] In a preferred embodiment of the pressing device for producing rock wool composite panels according to the present invention, the area of ​​the bottom end of the hot press plate completely covers the maximum clamping range of the two clamping mechanisms.

[0013] The beneficial effects of this utility model are:

[0014] (1) Through the design of the conveyor table and conveyor belt, this device realizes the smooth and continuous transmission of rock wool composite boards, significantly improves the efficiency of feeding and picking up materials, reduces the tediousness and errors of manual handling, reduces labor intensity, ensures the continuity and efficiency of the production line, and provides reliable support for large-scale production.

[0015] (2) This device, through the cooperation of electric cylinder, telescopic rod and clamping mechanism, combined with adjustable height clamping plate and precision adjustment components, can flexibly adapt to rock wool composite boards of different widths and thicknesses, significantly improving the versatility and flexibility of the production line, and reducing the cost of frequently changing equipment or adjusting the process due to changes in specifications. Attached Figure Description

[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Wherein:

[0017] Figure 1 This is a perspective view of the overall structure of this utility model;

[0018] Figure 2 This is a side view of the present invention;

[0019] Figure 3 This is a top sectional view of the present invention;

[0020] Figure 4 This is a perspective view of the connection between the clamping mechanism and the electric cylinder of this utility model. Detailed Implementation

[0021] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0022] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0023] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not according to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.

[0024] Furthermore, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0025] Example

[0026] Referring to the figures, this embodiment provides a pressing device for producing rock wool composite panels, including a conveyor table 1, with a conveyor belt 2 mounted on the upper surface of the conveyor table 1. The conveyor belt 2 is made of a high-temperature resistant and wear-resistant material, capable of smoothly transporting the rock wool composite panels to be processed from one end of the production line to the processing area. Its continuous operation significantly improves feeding efficiency, reduces the tediousness and errors of manual handling, ensures the smoothness and efficiency of the production process, and reduces the labor intensity of workers.

[0027] A processing table 3 is fixedly installed in the middle of the conveyor table 1. As the core platform for the hot pressing process, the processing table 3 is made of high-strength steel and can withstand continuous operation under high temperature and high pressure. Its robust structure provides a stable support foundation for the hot pressing fusion of the rock wool composite board, ensuring accurate positioning of the board during processing, thereby guaranteeing product quality and processing precision. A hydraulic cylinder 4 is installed at the top of the processing table 3. The hydraulic cylinder 4 has a powerful driving force, providing stable pressure output to ensure strong and uniform adhesion between the rock wool and materials such as steel plates during hot pressing. Its high-precision control system effectively avoids pressure fluctuations, ensuring consistent hot pressing results. A hydraulic rod 5 is installed inside the hydraulic cylinder 4. The hydraulic rod 5 achieves precise up-and-down movement driven by the hydraulic cylinder 4. Its high-precision displacement control ensures uniform pressure distribution applied by the hot pressing plate, avoiding processing defects caused by uneven local stress. A hot pressing plate 6 is fixedly installed at the bottom end of the hydraulic rod 5. The hot press plate 6 incorporates a high-efficiency heating element, providing a uniform high-temperature environment. Its large-area design allows for comprehensive hot pressing of the rock wool composite board, ensuring the adhesive (such as epoxy resin or polyurethane adhesive) fully fuses with the rock wool, steel plate, and other materials, forming a high-strength, high-quality composite board. The area of ​​the hot press plate 6 completely covers the processing area on the processing table 3, ensuring uniform hot pressing and avoiding processing defects.

[0028] Fixed plates 7 are symmetrically installed at both ends of the processing table 3. The fixed plates 7, constructed of robust metal, provide a stable mounting base for the clamping system, ensuring that the clamping mechanism will not deform or shift during high-intensity operations. Their symmetrical design ensures a balanced distribution of clamping force, improving clamping stability. Electric cylinders 8 are installed on the opposite surfaces of the two fixed plates 7. Driven by a fast-response electronic control system, the electric cylinders 8 can achieve precise push-pull movements, providing power for flexible adjustment of the clamping mechanism to adapt to rock wool composite boards of different widths and specifications. Telescopic rods 9 are movably connected inside both electric cylinders 8. The telescopic rods 9 achieve lateral displacement of the clamping mechanism through their extension and retraction. Combined with the efficient drive of the electric cylinders 8, the clamping position can be quickly adjusted, ensuring the accuracy and stability of the clamping process. Their flexible motion design significantly enhances the device's adaptability to different specifications of boards. Clamping mechanisms 10 are installed on the opposite sides of the two telescopic rods 9. The clamping mechanisms 10 are precisely designed to firmly clamp the rock wool composite board to be processed, preventing it from shifting or slipping during hot pressing, thereby ensuring processing accuracy and product quality.

[0029] The clamping mechanism 10 includes a support plate 101 fixedly installed at the output end of the telescopic rod 9. The support plate 101 is made of high-strength material, capable of withstanding external forces during clamping and hot pressing. Its flat upper surface provides stable support for the rock wool composite board, ensuring the stability of the board during clamping and processing. A clamping plate 102 is movably installed at one end of the support plate 101 near the telescopic rod 9. The clamping plate 102, through its cooperation with the support plate 101, directly clamps the rock wool composite board. Its surface can be made of anti-slip material to enhance the clamping force and prevent the board from sliding. An adjustment component 103 is drively connected to the bottom end of the clamping plate 102. The adjustment component 103 is used to precisely adjust the height of the clamping plate 102 to accommodate rock wool composite boards of different thicknesses, improving the versatility and production flexibility of the device.

[0030] The upper surface of the support plate 101 is at the same level as the upper surface of the conveyor belt 2. This design ensures that the rock wool composite board can seamlessly connect to the support plate 101 when smoothly transitioning from the conveyor belt 2 to the processing table 3, avoiding jamming or offset caused by height differences, thereby ensuring the continuity and stability of processing. The height of the clamping plate 102 extending beyond the top of the support plate 101 can be adjusted by the adjusting component 103. This function allows the device to flexibly adapt to composite boards of different thicknesses, significantly improving the applicability and production efficiency of the production line.

[0031] The adjusting assembly 103 includes a threaded rod 103a rotatably connected to the bottom of the support plate 101. The threaded rod 103a achieves precise height adjustment through rotation, and its stable threaded structure ensures a smooth and reliable adjustment process. A lifting block 103b is threadedly connected to the outer surface of the threaded rod 103a. The lifting block 103b moves up and down through its threaded engagement with the threaded rod 103a, and its fixed connection to the clamping plate 102 ensures direct transmission of height adjustment. One end of the lifting block 103b is fixedly connected to the bottom end of the clamping plate 102. Through this connection, the height of the clamping plate 102 can be precisely adjusted with the movement of the lifting block 103b. A lever 103c is fixedly connected to the bottom end of the threaded rod 103a. The lever 103c provides a convenient manual adjustment interface for the operator, making operation simple and effortless, and enabling quick adjustment of the clamping plate height.

[0032] In this device, the rock wool composite board to be processed is first placed at one end of the conveyor belt 2. The conveyor belt 2 smoothly and accurately feeds the composite board into the processing table 3, reducing the labor intensity of manual handling and improving the feeding efficiency. When the composite board moves into the processing table 3, the electric cylinders 8 on both sides are activated. Through the piston movement of the telescopic rod 9, the clamping plate 102 and the support plate 101 in the clamping mechanism 10 move towards the composite board to clamp and fix it. The anti-slip design of the clamping plate 102 and the horizontal alignment of the support plate 101 ensure a stable and reliable clamping process, preventing the board from shifting during processing. After fixing, the hydraulic cylinder 4 is activated, and the hot pressing plate 6 moves downward through the hydraulic rod 5. The hot pressing plate 6 applies high temperature and pressure to perform hot pressing processing on the rock wool composite board to be processed, so that the adhesive and the material are fully fused to form a strong composite board. After processing, the fixing of the composite board is released, and it is then smoothly transported to the next process by the conveyor belt 2. The whole process is efficient and continuous, greatly improving production efficiency.

[0033] In this structure, the forward or reverse rotation of the lever 103c can drive the threaded rod 103a to rotate in the forward or reverse direction, thereby causing the lifting block 103b to move up or down, and consequently, the clamping plate 102 to move up or down. This adjustment mechanism is simple and precise to operate, and can quickly adapt to rock wool composite boards of different thicknesses, thereby changing the height of the clamping plate 102 extending above the support plate 101 to ensure that the height of the clamping plate 102 extending above the support plate 101 is always less than the thickness of the rock wool composite board to be processed. This design ensures that when the hot pressing plate 6 presses down on the composite board, it can only press the composite board without being blocked by the upper surface of the clamping plate 102, thus avoiding interference during the processing and improving the hot pressing quality.

[0034] Through the above design, this device not only achieves efficient and continuous feeding and unloading, but also adapts to the processing needs of rock wool composite panels of different specifications through a flexible clamping mechanism and adjustable clamping plate height. This significantly improves the versatility and production efficiency of the production line, while reducing the cost of equipment replacement and process adjustment, providing reliable technical support for the efficient production of rock wool composite panels.

[0035] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0036] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0037] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0038] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A pressing device for producing rock wool composite panels, characterized in that: The system includes a conveyor table (1), a conveyor belt (2) on the upper surface of the conveyor table (1), a processing table (3) fixedly installed in the middle of the conveyor table (1), a hydraulic cylinder (4) at the top of the processing table (3), a hydraulic rod (5) inside the hydraulic cylinder (4), a hot press plate (6) fixedly installed at the bottom end of the hydraulic rod (5), fixed plates (7) symmetrically installed at the front and rear ends of the processing table (3), electric cylinders (8) installed on the opposite sides of the two fixed plates (7), telescopic rods (9) movably connected inside the two electric cylinders (8), and clamping mechanisms (10) installed on the opposite sides of the two telescopic rods (9).

2. The pressing device for producing rock wool composite panels according to claim 1, characterized in that: The clamping mechanism (10) includes a support plate (101) fixedly installed at the output end of the telescopic rod (9). A clamping plate (102) is movably installed at one end of the support plate (101) near the telescopic rod (9). An adjustment component (103) is connected to the bottom end of the clamping plate (102).

3. The pressing device for producing rock wool composite panels according to claim 2, characterized in that: The upper surface of the support plate (101) is on the same horizontal plane as the upper surface of the conveyor belt (2).

4. The pressing device for producing rock wool composite panels according to claim 3, characterized in that: The height of the clamping plate (102) extending beyond the top of the support plate (101) can be adjusted by the adjusting component (103).

5. The pressing device for producing rock wool composite panels according to claim 4, characterized in that: The adjustment assembly (103) includes a threaded rod (103a) rotatably connected to the bottom of the support plate (101). A lifting block (103b) is threadedly connected to the outer surface of the threaded rod (103a), and one end of the lifting block (103b) is fixedly connected to the bottom end of the clamping plate (102). A toggle handle (103c) is fixedly connected to the bottom end of the threaded rod (103a).

6. The pressing device for producing rock wool composite panels according to claim 5, characterized in that: The area at the bottom of the hot press plate (6) completely covers the maximum clamping range of the two clamping mechanisms (10).

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