Dust screen pasting tool
Patent Information
- Application Number
- CN202522390797.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-11
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-11-11
AI Technical Summary
这道工序直接关系到产品的外观质量与长期的声学性能稳定性,因为任何瑕疵都可能导致防尘效果下降或影响声音的透过性,但是现有的手动操作效率很低,而且难以保证产品品质的一致性;
[0015]本实用新型通过粘贴定位柱和通孔能够将防尘网精确定位在定位底座上;通过粘贴定位柱和第一定位孔能够将粘贴孔与防尘网需要粘贴部分精确定位;通过第二定位孔和粘贴定位柱的配合能够将筛孔与粘贴孔精确定位,同时筛盘能够对麦克风进行预定位和整齐排布,然后在粘贴孔作用下将麦克风与防尘网的粘贴部分精确定位,综合上述,本申请能够实现麦克风的批量化高效粘贴,同时确保粘贴一致性;
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Figure CN224827776U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of microphone dustproof mesh pasting technology, and in particular relates to a dustproof mesh pasting tool. Background Technology
[0002] Applying the microphone dust cover is a crucial manual assembly step. The operator first needs to clean the annular groove or flat surface on the microphone housing where the dust cover will be installed, ensuring it is free of dust and oil. Then, using precision tweezers, the operator carefully removes a pre-cut circular dust cover and aligns it precisely with the application point. After slowly peeling off the protective release paper from the back of the dust cover, the operator, with skillful technique and feel, smoothly places the dust cover into the groove and applies even, appropriate pressure to ensure a perfect fit to the housing, without any curling edges, wrinkles, or air bubbles. This step directly affects the product's appearance quality and long-term acoustic performance stability, as any imperfection can reduce the dust-proof effect or affect sound transmission. However, current manual operations are inefficient and struggle to guarantee consistent product quality.
[0003] To address the aforementioned issues, this application proposes a dustproof net pasting fixture. Utility Model Content
[0004] The purpose of this invention is to provide a dustproof net pasting fixture, which solves the problems mentioned in the background art.
[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:
[0006] This utility model relates to a dustproof net pasting fixture for pasting a dustproof net onto the small hole end of a microphone. The dustproof net comprises a non-woven fabric and an insulating sheet. The non-woven fabric has a pre-cut circular area corresponding to the microphone and several through holes. The pasting fixture includes a fixture base, on which a positioning base is fixed for placing the dustproof net. An pasting plate that fits into the positioning base is placed on the dustproof net. The pasting plate has pasting holes corresponding to the circular area of the dustproof net. A sieve tray is stacked on the pasting plate, and the sieve tray has sieve holes corresponding to the pasting holes. The positioning base has a pasting positioning post with a corresponding through hole. The pasting plate and the sieve tray respectively have a first positioning hole and a second positioning hole corresponding to the pasting positioning post.
[0007] Furthermore, a retaining ring is formed on the top of the sieve disc.
[0008] Furthermore, a raised plate is fixed on the tooling base, a demolding base is fixed on the raised plate, a through demolding hole is opened on the demolding base, a demolding template is provided above the demolding base, and demolding ejector pins are fixed on the demolding template for demolding the microphone on the adhesive plate.
[0009] Furthermore, the demolding base is fixed with tooling positioning posts corresponding to the first positioning hole and through hole.
[0010] Furthermore, a reinforcing plate is fixed to the lower end of the demolding template, and the reinforcing plate has support holes for the corresponding demolding ejector pins.
[0011] Furthermore, the demolding base is provided with demolding positioning holes, and the lower end of the reinforcing plate is fixed with a demolding positioning post corresponding to the demolding positioning holes.
[0012] Furthermore, a receiving box is placed on the tooling base, located directly below the demolding base.
[0013] Furthermore, a handle is formed on the adhesive board.
[0014] This utility model has the following beneficial effects:
[0015] This invention enables precise positioning of the dustproof mesh on the positioning base via adhesive positioning posts and through holes; precise positioning of the adhesive holes and the part of the dustproof mesh to be adhered to via adhesive positioning posts and first positioning holes; precise positioning of the sieve holes and adhesive holes via the cooperation of second positioning holes and adhesive positioning posts; and pre-positioning and neatly arranging of microphones via a sieve plate. Then, under the action of adhesive holes, the part of the microphone to be adhered to the dustproof mesh is precisely positioned. In summary, this application can achieve efficient batch adhesion of microphones while ensuring adhesion consistency.
[0016] This invention utilizes a release template on a pressing machine and a reinforcing plate on a tooling base to work with a dustproof net and an adhesive plate. This allows for the unified removal of microphones with dustproof nets attached. Furthermore, this removal method automatically separates the adhesive and non-adhesive areas of the dustproof net, ultimately resulting in microphones with precisely attached dustproof nets.
[0017] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 This is a schematic diagram showing the dustproof net of this utility model in the pasted state;
[0020] Figure 2 This is a schematic diagram of the microphone of this utility model after the dustproof mesh has been attached and it has been demolded.
[0021] Figure 3 A structural diagram showing the disassembled positioning base, dustproof net, adhesive board, and drying tray;
[0022] Figure 4 A schematic diagram of the disassembled dustproof netting;
[0023] Figure 5 A schematic diagram of the structure where the reinforcing plate and the template are separated;
[0024] The attached diagram lists the components represented by each number as follows:
[0025] In the diagram: 1. Tooling base; 11. Elevating plate; 2. Positioning base; 21. Adhesive positioning post; 3. Dustproof net; 31. Non-woven fabric; 32. Isolation sheet; 33. Through hole; 4. Adhesive plate; 41. Adhesive hole; 42. First positioning hole; 43. Handle; 5. Sieve tray; 51. Sieve hole; 52. Second positioning hole; 6. Demolding base; 61. Demolding hole; 62. Tooling positioning post; 63. Demolding positioning hole; 7. Receiving box; 8. Reinforcing plate; 81. Support hole; 82. Demolding positioning post; 9. Demolding template; 91. Demolding ejector pin. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] In the description of this utility model, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inner", "around" and other terms indicating orientation or positional relationship are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0028] Please see Figures 1-5As shown, this utility model is a dustproof net pasting tool, used to paste the dustproof net 3 to the small hole end of the microphone. The dustproof net 3 includes a non-woven fabric 31 and an isolation sheet 32. The non-woven fabric 31 and the isolation sheet 32 are bonded together by double-sided adhesive. The isolation sheet 32 can be peeled off independently from the double-sided adhesive. At this time, the double-sided adhesive on the non-woven fabric 31 plays a connecting role when pasting with the microphone. The non-woven fabric 31 has a pre-cut circular area corresponding to the microphone, and several through holes 33 are opened on the non-woven fabric 31.
[0029] A dustproof net pasting fixture includes a fixture base 1, a positioning base 2 fixed on the fixture base 1 for placing the dustproof net 3, an pasting plate 4 that fits into the positioning base 2 placed on the dustproof net 3, pasting holes 41 corresponding to the circular areas of the dustproof net 3 being opened through the pasting plate 4, a sieve tray 5 stacked on the pasting plate 4, and sieve holes 51 corresponding to the pasting holes 41 being opened through the sieve tray 5; a pasting positioning post 21 corresponding to a through hole 33 is fixed on the positioning base 2, and a first positioning hole 42 and a second positioning hole 52 respectively are opened on the pasting plate 4 and the sieve tray 5 to paste the positioning post 21.
[0030] Furthermore, such as Figures 1-3 As shown, a retaining ring is formed on the top of the sieve plate 5 to prevent the microphone from falling off during the arrangement of the microphone into the sieve holes 51.
[0031] Furthermore, such as Figures 1-2 As shown, in order to prevent the microphones from entering the adhesive holes 41 during arrangement and to avoid multiple microphones from stacking, the isolation sheet 32 is torn off from the non-woven fabric 31 and placed between the adhesive plate 4 and the sieve tray 5. At this time, the microphones are located in the sieve holes 51. After the microphones are neatly arranged on the sieve tray 5, the excess microphones are removed, and then the isolation sheet 32 is pulled out, so that the microphones can be placed one by one in the adhesive holes 41.
[0032] Furthermore, such as Figure 1 , Figure 2 As shown, a raised plate 11 is also fixed on the tooling base 1, and a demolding base 6 is fixed on the raised plate 11. A through demolding hole 61 is opened on the demolding base 6, and a demolding template 9 is provided above the demolding base 6. A demolding ejector pin 91 is fixed on the demolding template 9 for demolding the microphone on the adhesive plate 4.
[0033] Furthermore, such as Figure 1 and Figure 3 As shown, the demolding base 6 is fixed with a tooling positioning post 62 corresponding to the first positioning hole 42 and the through hole 33. The tooling positioning post 62 and the first positioning hole 42 and the through hole 33 are used to precisely align the pasting hole 41 on the pasting plate 4 with the demolding hole 61 on the demolding base 6, thereby facilitating the accurate demolding of the microphone.
[0034] Furthermore, such as Figure 1 , Figure 5As shown, a reinforcing plate 8 is fixed at the lower end of the demolding template 9. The reinforcing plate 8 has a demolding support hole 81 corresponding to the demolding ejector pin 91. By passing the demolding ejector pin 91 through the demolding support hole 81, the support hole 81 can enhance the connection reliability between the demolding ejector pin 91 and the demolding template 9 in the radial range and prevent the demolding ejector pin 91 from tilting or bending.
[0035] Furthermore, such as Figure 1 , Figure 5 As shown, a demolding base 6 has a demolding positioning hole 63. A demolding positioning post 82 is fixed at the lower end of the reinforcing plate 8, corresponding to the demolding positioning hole 63. Through the cooperation between the demolding positioning hole 63 and the demolding positioning post 82, the adhesive plate 4 can be guided on the demolding base 6 before the demolding ejector pin 91 contacts the dustproof net 3, ensuring the precise docking of the demolding ejector pin 91 and the adhesive hole 41 during demolding.
[0036] Furthermore, such as Figures 1-2 As shown, a receiving box 7 is placed on the tooling base 1, located directly below the demolding base 6; specifically, the receiving box 7 is located directly below the demolding hole 61 on the demolding base 6, and is used to collect the pasted microphones.
[0037] Furthermore, in order to facilitate the individual handling of the adhesive board 4 and the flipping of it when carrying the dustproof net 3 and the microphone, the adhesive board 4 is provided with a handle 43.
[0038] In one specific application of this embodiment, the positioning base 2, the shim plate 11, and the demolding base 6 are fixedly installed on the tooling base 1, the reinforcing plate 8 is fixed on the demolding template 9, the demolding template 9 is fixed on the pressing machine, and the receiving box 7 is placed on the tooling base 1 directly below the demolding base 6.
[0039] The steps for pasting once are as follows:
[0040] S1. The non-woven fabric 31 is fitted onto the outside of the adhesive positioning post 21 through the through hole 33 and is tightly attached to the positioning base 2. The isolation sheet 32 is peeled off, the first positioning hole 42 is fitted onto the outside of the adhesive positioning post 21, and the bottom of the adhesive plate 4 is attached to the top surface of the non-woven fabric 31.
[0041] S2. The removed isolation sheet 32 covers the adhesive hole 41 from above the adhesive plate 4. The sieve 5 is placed above the adhesive plate 4 through the second positioning hole 52 and the adhesive positioning post 21. The microphone hole is placed downwards into the sieve hole 51.
[0042] S3. After removing the isolation sheet 32, the microphones in the sieve holes 51 are all put into the adhesive holes 41. Take out the sieve plate 5, use the pressure plate to press the microphones, and stick the microphones to the dustproof mesh 3.
[0043] S4. Use the handle 43 on the adhesive board 4 to remove the dustproof net 3 and the microphone from the positioning base 2, then flip them over so that the microphone is facing down and the dustproof net 3 is facing up. At this time, the microphone will not fall off due to the double-sided adhesive on the dustproof net 3.
[0044] S5. The adhesive plate 4 is placed on the demolding base 6. The adhesive hole 41 and the non-woven fabric 31 are inserted into the outside of the tooling positioning post 62. Then the part of the microphone protruding from the adhesive hole 41 will enter the demolding hole 61.
[0045] S6. Start the pressing machine to move the reinforcing plate 8 and the demolding plate 9 downward. The demolding positioning pin 82 enters the demolding positioning hole 63. The demolding ejector pin 91 presses down the part of the dustproof net 3 that is pasted with the microphone. 93 enters the pasting hole 41, thereby collecting the microphone pasted with the dustproof net 3 in the pasting hole 41 into the demolding base 6.
[0046] S7. The pressing machine moves the reinforcing plate 8 and the template 9 upwards, and peels off the remaining dustproof netting 3 on the adhesive plate 4.
[0047] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0048] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A dustproof mesh pasting fixture for pasting a dustproof mesh (3) onto the small hole end of a microphone, the dustproof mesh (3) comprising a non-woven fabric (31) and an isolation sheet (32), the non-woven fabric (31) having a pre-cut circular area corresponding to the microphone, and the non-woven fabric (31) having a plurality of through holes (33), the pasting fixture comprising a fixture base (1), characterized in that: The tooling base (1) is fixed with a positioning base (2) for placing the dustproof net (3). The dustproof net (3) is placed with an adhesive plate (4) that fits with the positioning base (2). The adhesive plate (4) has an adhesive hole (41) that corresponds to the circular area of the dustproof net (3). The adhesive plate (4) is stacked with a sieve plate (5). The sieve plate (5) has a sieve hole (51) that corresponds to the adhesive hole (41). The positioning base (2) is fixed with a through hole (33) corresponding to the adhesive positioning post (21), and the adhesive plate (4) and the sieve plate (5) are respectively provided with a first positioning hole (42) and a second positioning hole (52) corresponding to the adhesive positioning post (21).
2. The dustproof net pasting fixture according to claim 1, characterized in that: A retaining ring is formed on the top of the sieve disc (5).
3. The dustproof net pasting fixture according to claim 2, characterized in that: The isolation sheet (32) is torn from the non-woven fabric (31) and placed between the adhesive plate (4) and the sieve plate (5).
4. The dustproof net pasting fixture according to claim 1, characterized in that: A raised plate (11) is also fixed on the tooling base (1), and a demolding base (6) is fixed on the raised plate (11). A through demolding hole (61) is opened on the demolding base (6), and a demolding template (9) is provided above the demolding base (6). A demolding ejector pin (91) is fixed on the demolding template (9) for demolding the microphone on the adhesive plate (4).
5. The dustproof net pasting fixture according to claim 4, characterized in that: The demolding base (6) is fixed with tooling positioning pins (62) corresponding to the first positioning hole (42) and the through hole (33).
6. The dustproof net pasting fixture according to claim 4, characterized in that: The lower end of the demolding template (9) is fixed with a reinforcing plate (8), and the reinforcing plate (8) has a support hole (81) corresponding to the demolding ejector pin (91).
7. The dustproof net pasting fixture according to claim 6, characterized in that: The demolding base (6) is provided with a demolding positioning hole (63), and the lower end of the reinforcing plate (8) is fixed with a demolding positioning post (82) corresponding to the demolding positioning hole (63).
8. The dustproof net pasting fixture according to claim 4, characterized in that: The tooling base (1) has a receiving box (7) located directly below the demolding base (6).
9. The dustproof net pasting fixture according to claim 1, characterized in that: A handle (43) is formed on the adhesive plate (4).