A pneumatic plastic part and pipe pressing device

CN224827787UActive Publication Date: 2026-10-09HUZHOU YEAHMAX SMART FURNISHING CO LTD
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Patent Information

Application Number
CN202521982528.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-15
Publication Date
2026-10-09
Estimated Expiration
2035-09-15

AI Technical Summary

Technical Problem

[0002]在当前塑料件与管件连接安装作业中,传统的操作方式为:先将塑料件套设在管件的一端,随后工人使用橡胶锤等工具对塑料件进行击打,通过这种击打使得塑料件套入到管件内,以实现二者连接,人工使用橡胶锤击打塑料件,操作过程缓慢,尤其是在需要大量生产的情况下,工人长时间重复击打动作,劳动强度大,生产效率难以满足需求,其次,实际加工时工人依靠击打声音、手感等经验来判断塑料件是否完成套设,判断标准主观性较强,不同工人甚至同一工人在不同时间段的判断可能存在差异,这就容易导致产品质量不一,影响产品整体质量和稳定性,因此,亟需提供一种气动式塑料件与管件压合装置来解决上述问题

Benefits of technology

[0013]本实用新型中,通过将管件搭放在下方的夹板内侧,并使得管件的一端抵接在挡板的外壁上,启动第一电机带动第一螺纹杆进行旋转,配合滑移板和滑移槽带动连接板进行平稳的移动,通过其上另一端的部件可带动上方夹板下移,对管件进行夹持操作,利用替换组件对夹板进行替换,夹持组件带动夹板夹持管件,结构简单、操作方便,无需工作人员手持橡胶锤将与管件端头处初步对接的塑料件进行敲打压合操作,利用气缸便可直接进行推移压合操作,还可根据实际需求替换对应管件尺寸的合适夹具进行定位操作,进一步提高了实用性。

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Abstract

The utility model relates to the technical field of plastic parts and pipe fitting compression, specifically relates to a pneumatic type plastic parts and pipe fitting compression device, including base, the top one end of base is equipped with baffle, the top other end of base is equipped with translation subassembly, install the cylinder on translation subassembly, the output of cylinder is equipped with pressing plate, the top of base is located between pressing plate and baffle and is equipped with the placement positioning mechanism, the placement positioning mechanism includes clamping plate, replacement subassembly and clamping assembly, replacement subassembly is used for replacing clamping plate, clamping assembly is used for driving clamping plate to clamp pipe fitting, the utility model has the advantages of simple structure, convenient operation, need not staff to hold rubber hammer and carry out the beating compression operation to the plastic part that will with pipe fitting end head place preliminary butt joint, directly push and move compression operation can be carried out using the cylinder, and positioning operation can also be carried out according to actual demand and replace the appropriate clamp of corresponding pipe fitting size, further improve practicality.
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Description

Technical Field

[0001] This utility model relates to the field of plastic parts and pipe fittings pressing technology, specifically to a pneumatic plastic parts and pipe fittings pressing device. Background Technology

[0002] In current plastic component and pipe fitting connection and installation operations, the traditional method involves first fitting the plastic component onto one end of the pipe fitting, and then having workers use tools such as rubber mallets to strike the plastic component, thus forcing it into the pipe fitting and achieving the connection. Manually striking the plastic component with a rubber mallet is a slow process, especially in mass production situations. The repetitive striking motion over extended periods is labor-intensive and fails to meet production demands. Furthermore, workers rely on the sound and feel of the striking action to determine if the plastic component is properly fitted, which is highly subjective. Different workers, and even the same worker at different times, may have different judgments, leading to inconsistent product quality and affecting the overall quality and stability of the product. Therefore, there is an urgent need to provide a pneumatic plastic component and pipe fitting pressing device to solve these problems. Utility Model Content

[0003] The purpose of this utility model is to provide a pneumatic plastic parts and pipe fitting pressing device to solve the problems mentioned in the background art, such as the long-term repetitive striking action of workers, the high labor intensity, and the difficulty in meeting the production efficiency requirements. Secondly, in actual processing, workers rely on the experience of striking sound and feel to judge whether the plastic parts have been properly fitted. The judgment standard is highly subjective, and the judgment of different workers or even the same worker at different times may be different, which can easily lead to inconsistent product quality.

[0004] To achieve the above objectives, this utility model provides the following technical solution:

[0005] A pneumatic plastic part and pipe fitting pressing device includes a base, a baffle plate installed at one top end of the base, a translation component installed at the other top end of the base, a cylinder installed on the translation component, a pressure plate installed at the output end of the cylinder, and a placement and positioning mechanism installed on the top of the base between the pressure plate and the baffle plate. The placement and positioning mechanism includes a clamping plate, a replacement component, and a clamping component. The replacement component is used to replace the clamping plate, and the clamping component is used to drive the clamping plate to clamp the pipe fitting.

[0006] As a preferred embodiment of this utility model, the clamping assembly includes multiple sets of fixing frames arranged and installed on the top of the base. A first motor is installed at one end of the inner wall of the fixing frame, and a first threaded rod is rotatably connected to the other end of the inner side of the fixing frame.

[0007] As a preferred embodiment of this utility model, the driving end of the first motor is fixedly connected to the other end of the first threaded rod, a connecting plate is threadedly connected to the outer side of the first threaded rod, a sliding groove is provided on the inner wall of the fixed frame on one side of the first threaded rod, and a sliding plate that is slidably connected to the sliding groove is installed on one side of the connecting plate.

[0008] As a preferred embodiment of this utility model, the replacement component includes multiple sets of mating seats respectively installed on the other end of the connecting plate and the inner wall of the protruding end of the fixing frame. A rubber pad is embedded in the top of the mating seat, and a locking groove is opened on one side of the top of the rubber pad. A locking plate that is slidably connected to the locking groove is installed at one bottom end of the clamping plate.

[0009] As a preferred embodiment of this utility model, the mating seat has a movable groove on one side of the engaging groove, and a movable block is slidably connected to the inner side of the movable groove. The opposite ends of the movable block and the engaging plate are provided with corresponding inclined surfaces. The outer wall of the movable block has a pushing groove at its inclined surface. A rotating rod is rotatably connected to one end of the inner side of the pushing groove. A pushing plate is fixedly sleeved on one end of the outer wall of the rotating rod. A torsion spring is installed between the other end of the rotating rod and the pushing groove. The outer wall of the movable block has a splicing groove at its inclined surface that is slidably connected to the pushing plate.

[0010] As a preferred embodiment of this utility model, a first spring is installed between one end of the outer wall of the movable block and the inner wall of the movable groove. A limiting groove is formed inside the docking seat on the other side of the movable groove. A limiting block that is slidably connected to the limiting groove is installed on the outer wall of the movable block on one side of the first spring. The cross-section of the limiting block and the limiting groove are both T-shaped. A pull rod is installed at the other end of the limiting block. A pull groove extending to the inner side of the limiting groove is formed on one side of the outer wall of the docking seat. The pull groove and the pull rod are slidably connected. A pull ring is rotatably connected to one end of the pull rod extending to the outside of the pull groove. The pull ring is made of rubber. A hook rod is installed on the outer wall of the docking seat on the other side of the pull groove.

[0011] As a preferred embodiment of this utility model, the translation component includes a connecting frame installed at the other end of the outer wall of the base. An adjusting cylinder is installed at one end of the inner side of the connecting frame. A second threaded rod is rotatably connected to the inner side of the adjusting cylinder. An adjusting plate is threadedly connected to the outer side of the second threaded rod. The adjusting plate and the adjusting cylinder are slidably connected. A second motor is installed at the top of the connecting frame. The driving end of the second motor extends to the inner side of the adjusting cylinder and is fixedly connected to one end of the second threaded rod. The other end of the adjusting plate is fixedly connected to one side of the cylinder.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] In this invention, the pipe fitting is placed inside the lower clamping plate, with one end of the fitting abutting against the outer wall of the baffle. The first motor is started to rotate the first threaded rod, which, in conjunction with the sliding plate and sliding groove, moves the connecting plate smoothly. The upper clamping plate can be moved down by the component at the other end of the clamping plate to clamp the pipe fitting. The clamping plate can be replaced using a replacement component, and the clamping component moves the clamping plate to clamp the pipe fitting. The structure is simple and easy to operate. There is no need for workers to use a rubber hammer to tap and press the plastic part that is initially connected to the end of the pipe fitting. The cylinder can be used to directly push and press the pipe fitting. The appropriate clamping fixture of the corresponding pipe size can also be replaced according to actual needs for positioning operation, which further improves the practicality. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0015] Figure 2 This is a partial three-dimensional structural diagram of the clamping plate and docking seat of this utility model;

[0016] Figure 3 This is a partial cross-sectional view of the docking seat of this utility model.

[0017] In the diagram: 1. Base; 2. Baffle; 3. Cylinder; 4. Pressure plate; 5. Clamping plate; 6. Fixing frame; 7. First motor; 8. First threaded rod; 9. Connecting plate; 10. Connecting seat; 11. Rubber pad; 12. Clamping plate; 13. Movable block; 14. Push plate; 15. Torsion spring; 16. Limiting block; 17. Pull rod; 18. Hook rod; 19. Adjusting cylinder; 20. Second threaded rod; 21. Adjusting plate. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0019] Example: Please refer to Figures 1-3 This utility model provides a technical solution:

[0020] A pneumatic plastic part and pipe fitting pressing device includes a base 1, a baffle 2 installed at one top end of the base 1, and a translation component installed at the other top end of the base 1. A cylinder 3 is installed on the translation component, and a pressure plate 4 is installed at the output end of the cylinder 3. A placement and positioning mechanism is installed on the top of the base 1 between the pressure plate 4 and the baffle 2. The placement and positioning mechanism includes a clamping plate 5, a replacement component, and a clamping component. The replacement component is used to replace the clamping plate 5, and the clamping component is used to drive the clamping plate 5 to clamp the pipe fitting. In use, the device can replace the clamping plate 5 through the replacement component, and the clamping component drives the clamping plate 5 to clamp the pipe fitting. The structure is simple and the operation is convenient. There is no need for the operator to use a rubber hammer to knock and press the plastic part that is initially connected to the end of the pipe fitting. The cylinder 3 can be used to directly push and press the plastic part. The device can also replace the appropriate clamp with the corresponding pipe fitting size for positioning operation according to actual needs, which further improves its practicality.

[0021] In this embodiment, as Figure 1 , Figure 2 and Figure 3 As shown, the clamping assembly includes multiple sets of fixed frames 6 arranged and installed on the top of the base 1. A first motor 7 is installed on one end of the inner wall of the fixed frame 6, and a first threaded rod 8 is rotatably connected to the other end of the inner side of the fixed frame 6. The driving end of the first motor 7 is fixedly connected to the other end of the first threaded rod 8. A connecting plate 9 is threadedly connected to the outer side of the first threaded rod 8. A sliding groove is opened on one side of the inner wall of the fixed frame 6 located on the first threaded rod 8. A sliding plate that is slidably connected to the sliding groove is installed on one side of the connecting plate 9. First, the pipe is placed on the inner side of the lower clamping plate 5, so that one end of the pipe abuts against the outer wall of the baffle 2. The first motor 7 is started to drive the first threaded rod 8 to rotate. With the help of the sliding plate and the sliding groove, the connecting plate 9 is moved smoothly. The component at the other end of the connecting plate 9 can drive the upper clamping plate 5 to move down to clamp the pipe.

[0022] In this embodiment, as Figure 1 , Figure 2 and Figure 3As shown, the translation assembly includes a connecting frame installed on the other end of the outer wall of the base 1. An adjusting cylinder 19 is installed on one end of the inner side of the connecting frame. A second threaded rod 20 is rotatably connected to the inner side of the adjusting cylinder 19. An adjusting plate 21 is threadedly connected to the outer side of the second threaded rod 20. The adjusting plate 21 and the adjusting cylinder 19 are slidably connected. A second motor is installed at the top of the connecting frame. The driving end of the second motor extends to the inner side of the adjusting cylinder 19 and is fixedly connected to one end of the second threaded rod 20. The other end of the adjusting plate 21 is fixedly connected to one side of the cylinder 3. Then, the plastic part is sleeved on the end of the pipe. Starting the second motor can drive the second threaded rod 20 to rotate, so that the adjusting plate 21 slides inside the adjusting cylinder 19, thereby adjusting the height position of the cylinder 3 and the pressure plate 4 to a suitable pushing height. Starting the cylinder 3 drives the pressure plate 4 to move closer to the pipe and the plastic part, squeezing them together to achieve the pressing operation.

[0023] In this embodiment, as Figure 1 , Figure 2 and Figure 3 As shown, the replacement assembly includes multiple sets of mating seats 10 respectively installed on the other end of the connecting plate 9 and the inner wall of the protruding end of the fixing frame 6. A rubber pad 11 is embedded in the top of the mating seat 10. A locking groove is opened on one side of the top of the rubber pad 11. A locking plate 12 that is slidably connected to the locking groove is installed on one end of the bottom of the clamping plate 5. A movable groove is opened inside the mating seat 10 on one side of the locking groove. A movable block 13 is slidably connected inside the movable groove. Corresponding inclined surfaces are opened on the opposite ends of the movable block 13 and the locking plate 12. A pushing groove is opened on the outer wall of the movable block 13 at its inclined surface. A rotating rod is rotatably connected to one end of the inner side of the pushing groove. A pushing plate 14 is fixedly sleeved on one end of the outer wall of the rotating rod. A torsion spring 15 is installed between the other end of the rotating rod and the pushing groove. A splicing groove that is slidably connected to the pushing plate 14 is opened on the outer wall of the movable block 13 at its inclined surface. A first spring is installed between one end of the outer wall of the movable block 13 and the inner wall of the movable groove. A limiting groove is provided inside the docking seat 10 on the other side of the movable groove. A limiting block 16 that is slidably connected to the limiting groove is installed on the outer wall of the movable block 13 on one side of the first spring. The cross-section of the limiting block 16 and the limiting groove is T-shaped. Further, the clamping plate 5 is overlapped on the surface of the rubber pad 11, so that the locking plate 12 is inserted into the inner side of the locking groove. The locking plate 12 contacts the movable block 13, and the inclined surfaces contact and abut against each other. The movable block 13, together with the limiting groove and the limiting block 16, moves back stably to squeeze the first spring back. When the locking plate 12 moves, it will also press the push plate 14 to drive the rotating rod and the torsion spring 15 to twist and compress. The rubber pad 11 is compressed in this process. After the splicing groove on the locking plate 12 is close to the push groove, the torsion spring 15 can drive the push plate 14 to pop out to the inner side of the splicing groove. At this time, after the clamping plate 5 is released, the rebound of the rubber pad 11 and the first spring makes the push plate 14 tightly abut against the inner wall of the splicing groove, thus completing the combined use of the clamping plate 5.

[0024] In this embodiment, as Figure 1 , Figure 2 and Figure 3 As shown, a pull rod 17 is installed at the other end of the limiting block 16. A groove extending to the inside of the limiting groove is opened on one side of the outer wall of the docking seat 10. The groove and the pull rod 17 are slidably connected. A pull ring is rotatably connected to the end of the pull rod 17 that extends to the outside of the groove. The pull ring is made of rubber. A hook rod 18 is installed on the other side of the groove on the outer wall of the docking seat 10. Furthermore, after assembly, the pull ring body can be stretched and hung obliquely on the hook rod 18 to enhance the positioning effect. When the clamping plate 5 needs to be replaced, the pull ring can be fastened to drive the pull rod 17 to slide inside the groove, thereby pulling the limiting block 16 to drive the movable block 13 to retract again inside the movable groove. The push plate 14 can be directly dragged out from the inside of the splicing groove laterally. At this time, the reset of the rubber pad 11 can lift the clamping plate 5 and the locking plate 12 a certain distance. Then the pull ring can be released to remove the clamping plate 5.

[0025] The implementation principle of the pneumatic plastic and pipe fitting pressing device in this application embodiment is as follows: The pipe fitting is placed inside the lower clamping plate 5, with one end of the pipe fitting abutting against the outer wall of the baffle 2. The first motor 7 is started to drive the first threaded rod 8 to rotate, which, together with the sliding plate and sliding groove, drives the connecting plate 9 to move smoothly. The component at the other end of the plate can drive the upper clamping plate 5 to move down, clamping the pipe fitting. Then, the plastic part is placed on the end of the pipe fitting. The second motor is started to drive the second threaded rod 20 to rotate, causing the adjusting plate 21 to slide inside the adjusting cylinder 19, thereby adjusting the height of the cylinder 3 and the pressure plate 4 to a suitable pushing height. The cylinder 3 is started to drive the pressure plate 4 to move closer to the pipe fitting and the plastic part, squeezing them together to achieve the pressing operation. The clamping plate 5 is placed on the surface of the rubber pad 11, so that the locking plate 12 is inserted into the locking groove. The locking plate 12 contacts the movable block 13, with the inclined surfaces contacting and abutting each other. The movable block 13 is equipped with The stable return movement of the limiting groove and limiting block 16 compresses and retracts the first spring. The movement of the locking plate 12 also presses against the push plate 14, causing the rotating rod and torsion spring 15 to twist and compress. The rubber pad 11 is compressed during this process. Once the splicing groove on the locking plate 12 is close to the push groove, the torsion spring 15 can push the push plate 14 out to the inside of the splicing groove. At this point, after releasing the clamping plate 5, the rebound of the rubber pad 11 and the first spring causes the push plate 14 to press tightly against the inner wall of the splicing groove, completing the process. The clamping plate 5 can be used in combination. After combination, the pull ring body can be stretched and hung diagonally on the hook rod 18 to enhance the positioning effect. When the clamping plate 5 needs to be replaced, the pull ring can be fastened to drive the pull rod 17 to slide inside the groove, thereby pulling the limit block 16 to drive the movable block 13 to retract again inside the movable groove. The push plate 14 can be directly pulled out from the inside of the splicing groove laterally. At this time, the reset of the rubber pad 11 can lift the clamping plate 5 and the locking plate 12 a certain distance. Then the pull ring can be released to remove the clamping plate 5.

[0026] The control method of this utility model is through a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art. The power supply is also common knowledge in the field. Since this utility model is used to protect mechanical devices, the control method and circuit connection will not be explained in detail.

[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A pneumatic plastic part and pipe fitting pressing device, comprising a base (1), characterized in that: A baffle (2) is installed at one end of the top of the base (1), and a translation component is installed at the other end of the top of the base (1). A cylinder (3) is installed on the translation component, and a pressure plate (4) is installed at the output end of the cylinder (3). A placement and positioning mechanism is installed between the pressure plate (4) and the baffle (2) at the top of the base (1). The placement and positioning mechanism includes a clamping plate (5), a replacement component, and a clamping component. The replacement component is used to replace the clamping plate (5), and the clamping component is used to drive the clamping plate (5) to clamp the pipe fitting.

2. The pneumatic plastic part and pipe fitting pressing device according to claim 1, characterized in that: The clamping assembly includes multiple sets of fixed frames (6) arranged and installed on the top of the base (1). A first motor (7) is installed on one end of the inner wall of the fixed frame (6), and a first threaded rod (8) is rotatably connected to the other end of the inner side of the fixed frame (6).

3. The pneumatic plastic part and pipe fitting pressing device according to claim 2, characterized in that: The driving end of the first motor (7) is fixedly connected to the other end of the first threaded rod (8). The outer side of the first threaded rod (8) is threadedly connected to a connecting plate (9). The inner wall of the fixed frame (6) is provided with a sliding groove on one side of the first threaded rod (8). A sliding plate that is slidably connected to the sliding groove is installed on one side of the connecting plate (9).

4. The pneumatic plastic part and pipe fitting pressing device according to claim 3, characterized in that: The replacement component includes multiple sets of mating seats (10) respectively installed on the other end of the connecting plate (9) and the inner wall of the protruding end of the fixing frame (6). A rubber pad (11) is embedded in the top of the mating seat (10). A locking groove is opened on one side of the top of the rubber pad (11). A locking plate (12) that is slidably connected to the locking groove is installed at one bottom end of the clamping plate (5).

5. The pneumatic plastic part and pipe fitting pressing device according to claim 4, characterized in that: The docking seat (10) has a movable groove on one side of the locking groove. A movable block (13) is slidably connected to the inside of the movable groove. The opposite ends of the movable block (13) and the locking plate (12) are provided with corresponding inclined surfaces. A pushing groove is provided on the outer wall of the movable block (13) at its inclined surface. A rotating rod is rotatably connected to one end of the inner side of the pushing groove. A pushing plate (14) is fixedly sleeved on one end of the outer wall of the rotating rod. A torsion spring (15) is installed between the other end of the rotating rod and the pushing groove. A splicing groove is provided on the outer wall of the movable block (13) at its inclined surface, which is slidably connected to the pushing plate (14).

6. The pneumatic plastic part and pipe fitting pressing device according to claim 5, characterized in that: A first spring is installed between one end of the outer wall of the movable block (13) and the inner wall of the movable groove. A limiting groove is opened inside the docking seat (10) on the other side of the movable groove. A limiting block (16) that is slidably connected to the limiting groove is installed on the outer wall of the movable block (13) on one side of the first spring. The cross-section of the limiting block (16) and the limiting groove is T-shaped. A pull rod (17) is installed at the other end of the limiting block (16). A pull groove extending to the inner side of the limiting groove is opened on one side of the outer wall of the docking seat (10). The pull groove and the pull rod (17) are slidably connected. A pull ring is rotatably connected to one end of the pull rod (17) extending to the outside of the pull groove. The pull ring is made of rubber. A hook rod (18) is installed on the outer wall of the docking seat (10) on the other side of the pull groove.

7. A pneumatic plastic part and pipe fitting pressing device according to claim 6, characterized in that: The translation component includes a connecting frame installed on the other end of the outer wall of the base (1). An adjusting cylinder (19) is installed on one end of the inner side of the connecting frame. A second threaded rod (20) is rotatably connected to the inner side of the adjusting cylinder (19). An adjusting plate (21) is threadedly connected to the outer side of the second threaded rod (20). The adjusting plate (21) and the adjusting cylinder (19) are slidably connected. A second motor is installed at the top of the connecting frame. The driving end of the second motor extends to the inner side of the adjusting cylinder (19) and is fixedly connected to one end of the second threaded rod (20). The other end of the adjusting plate (21) is fixedly connected to one side of the cylinder (3).