Tire capsule vulcanizer

Abstract

The application relates to the field of vulcanizing machines, and discloses a tire capsule vulcanizing machine which comprises a fixed chassis, a vulcanizing machine body fixedly arranged at the top of the fixed chassis, a feeding frame slidingly connected to the surface of the fixed chassis, a connecting pipe communicated with one end of the connecting ring, a filter box fixedly arranged on the surface of the connecting pipe, and a negative pressure fan communicated with one end of the connecting pipe. One end of the negative pressure fan is electrically connected to one end of the vulcanizing machine body through a wire, and the inner wall of the connecting ring and the surface of the vulcanizing machine body are fixedly arranged. The filter box is arranged on one end of the connecting ring through the connecting pipe, and one end of the connecting pipe is communicated with the negative pressure fan, so that the connecting ring can inhale the toxic gas around the vulcanizing machine body after the negative pressure fan is started, the toxic gas is purified through the filter box and then discharged, and the diffusion of the toxic gas to the surrounding environment is avoided.

Description

Technical Field

[0001] This application relates to the field of vulcanizing machines, and more particularly to a tire bladder vulcanizing machine. Background Technology

[0002] A vulcanizing machine is an industrial device used for vulcanizing rubber and plastic products. Its main functions include timed mold locking, automatic pressure compensation, and temperature control. It can be divided into three types: electric heating, steam heating, and heat transfer oil heating. The vulcanizing machine is a core piece of equipment in rubber and plastic processing. It uses heating and pressure to complete the vulcanization process (i.e., polymer cross-linking reaction) of materials, giving the products properties such as elasticity and wear resistance. Its standardized names include flat vulcanizing machine and foam board vulcanizing machine. It is widely used in the production of tires, seals, and shoe materials. When using a conventional vulcanizing machine, after the fixed base frame is installed and stabilized, the vulcanizing machine body and the feeding rack are installed on the top of the fixed base frame. The material is installed in the vulcanizing machine body with the help of the feeding rack, and the vulcanizing machine body performs vulcanization treatment on the material.

[0003] Regarding the aforementioned technologies, the inventors believe that conventional vulcanizing machines, during the vulcanization process, are prone to producing toxic gases due to the high temperatures affecting the materials, which pollute the surrounding air. These gases can be inhaled by nearby workers, affecting their health and resulting in poor environmental performance of the vulcanizing machine.

[0004] The information disclosed in this background section is only intended to enhance the understanding of the background technology of this application, and therefore may include prior art that is not known to those skilled in the art. Utility Model Content

[0005] To address the problem of toxic gases produced during the use of conventional vulcanizing machines, this application provides a tire bladder vulcanizing machine.

[0006] The tire bladder vulcanizing machine provided in this application adopts the following technical solution: A tire bladder vulcanizing machine includes a fixed base frame and two connecting rings. The vulcanizing machine body is fixedly installed on the top of the fixed base frame, and a feeding rack is slidably connected to the surface of the fixed base frame. One end of each connecting ring is connected to a connecting pipe, and a filter box is fixedly installed on the surface of the connecting pipe. One end of the connecting pipe is connected to a negative pressure fan, and one end of the negative pressure fan is electrically connected to one end of the vulcanizing machine body via a wire. The inner wall of the connecting ring is fixedly installed to the surface of the vulcanizing machine body, and the dimensions of the inner wall of the connecting ring are interference-fitted with the dimensions of the surface of the vulcanizing machine body. One end of the filter box is fixedly connected to the surface of the fixed base frame.

[0007] Preferably, a plurality of placement boxes are slidably installed on the inner wall of the filter box, and the dimensions of the surface of the placement boxes are adapted to the dimensions of the inner wall of the filter box. The inner walls of the plurality of placement boxes are respectively fixedly installed with a pre-filter layer, a HEPA high-efficiency particulate filter layer, an odor filter layer and a DIY filter layer.

[0008] Preferably, the inner wall of the filter box is fixedly connected with a plurality of shielding nets, and the size and specifications of the surface of the shielding nets are adapted to the size and specifications of the inner wall of the filter box.

[0009] Preferably, a rotating cover is rotatably connected to the surface of the filter box, and a sealing ring is fixedly installed at one end of the rotating cover. The surface of the sealing ring is movably connected to the inner wall of the filter box, and the dimensions of the sealing ring surface are interference-fitted with the dimensions of the inner wall of the filter box.

[0010] Preferably, a shield is snapped onto the top of the connecting ring, and two disassembly handles are fixedly installed on the top of the shield, with the two disassembly handles symmetrically distributed about the shield as an axis.

[0011] Preferably, a limiting ring is fixedly connected to the surface of the shielding frame, the surface of the limiting ring is movably installed with the inner wall of the connecting ring, and the dimensions of the limiting ring surface are interference-fitted with the dimensions of the inner wall of the connecting ring.

[0012] Preferably, an air quality detector is fixedly connected to the surface of the connecting pipe, and one end of the air quality detector is electrically connected to one end of the vulcanizing machine body via a wire.

[0013] In summary, this application includes the following beneficial technical effects: 1. By installing a connecting ring on the surface of the vulcanizing machine body, a filter box is installed at one end of the connecting ring via a connecting pipe, and a negative pressure fan is connected to the other end of the connecting pipe. This allows the negative pressure fan to control the connecting ring to draw in toxic gases from the vicinity of the vulcanizing machine body, purify them through the filter box, and then discharge them, preventing the spread of toxic gases and pollution to the surrounding environment. Several placement boxes are installed on the inner wall of the filter box for easy replacement of the filter layer. Several baffles are also installed on the inner wall of the filter box to maintain airflow within the filter box. A rotating cover is rotatably connected to the surface of the filter box, and a rubber sealing ring is installed on the surface of the rotating cover to improve the sealing between the filter box and the rotating cover. Compared with existing technologies, this effectively improves the environmental friendliness of the vulcanizing machine. 2. A shield can also be installed on the top of the connecting ring. The top of the shield has two disassembly handles to prevent larger particles and impurities from falling into the connecting ring. A rubber retaining ring is installed on the surface of the connecting pipe to improve the stability of the shield after installation. An air quality detector is installed on the surface of the connecting pipe to detect the exhaust airflow. This allows for easy replacement of the filter layer in the filter box when the air quality is poor, ensuring the purification effect of the filter box and effectively improving the performance of the device. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of a tire bladder vulcanizing machine according to an embodiment of the application; Figure 2 This is a schematic diagram of the connecting ring structure in an embodiment of the application; Figure 3 This is a side view of the embodiment of the application. Figure 4 This is a schematic diagram of the structure at point A in the embodiment of the application.

[0015] Explanation of reference numerals in the attached drawings: 1. Fixed base frame; 2. Vulcanizing machine body; 3. Feeding rack; 4. Connecting ring; 5. Connecting pipe; 6. Filter box; 7. Negative pressure fan; 8. Placement box; 9. Shielding net; 10. Rotating cover; 11. Sealing ring; 12. Shielding frame; 13. Disassembly handle; 14. Limiting ring; 15. Air quality detector. Detailed Implementation

[0016] The following is in conjunction with the appendix Figure 1-4 This application will be described in further detail.

[0017] This application discloses a tire bladder vulcanizing machine, with reference to... Figure 1 - Figure 2 The system includes a fixed base frame 1. During use, after the fixed base frame 1 is installed stably, the vulcanizing machine body 2 and the feeding rack 3 are installed on the top of the fixed base frame 1. The material is installed in the vulcanizing machine body 2 with the help of the feeding rack 3. The vulcanizing machine body 2 performs vulcanization treatment on the material. A connecting ring 4 is installed on the surface of the vulcanizing machine body 2. One end of the connecting ring 4 is connected to a connecting pipe 5. A filter box 6 is installed on the surface of the connecting pipe 5, and one end of the connecting pipe 5 is connected to a negative pressure fan 7. After the negative pressure fan 7 is started, it controls the connecting ring 4 at one end of the connecting pipe 5 to generate a negative pressure airflow, thereby drawing in toxic gases around the vulcanizing machine body 2 and purifying them through the filter box 6 before discharging them. This effectively improves the environmental friendliness of the vulcanizing machine and avoids the spread of toxic gases that could pollute the surrounding environment.

[0018] Reference Figure 2The inner wall of the filter box 6 is equipped with several placement boxes 8. The inner wall of the placement box 8 is equipped with a pre-filter layer, a HEPA high-efficiency particulate filter layer, an odor filter layer, and a DIY filter layer. The pre-filter mainly filters out larger particles in the air. The HEPA high-efficiency particulate filter effectively filters out particles larger than 0.3 microns in the air. The odor filter effectively filters out odors and harmful substances in the air. The DIY filter includes an ultra-high-efficiency glass fiber HEPA filter and a polymer odor filter, which effectively filters out solid particles with a diameter of less than 0.003 μm, as well as bacteria and viruses in the air, and can also effectively filter out low concentrations of formaldehyde and benzene. The filter can remove common air odors and harmful chemical pollutants such as particulate matter, TVOC, and ozone. The filter layers are easily removed and replaced using the placement box 8. Several baffles 9 are installed on the inner wall of the filter box 6 to separate the placement boxes 8 and ensure air circulation within the filter box 6. A rotating cover 10 is rotatably connected to the surface of the filter box 6, and a rubber sealing ring 11 is installed on the surface of the rotating cover 10. The rotating cover 10 facilitates opening the filter box 6, and the sealing ring 11 improves the seal between the filter box 6 and the rotating cover 10, preventing the leakage of toxic gases.

[0019] Reference Figure 2 - Figure 4 A shield 12 is installed on the top of the connecting ring 4. Two disassembly handles 13 are installed on the top of the shield 12. The shield 12 is used to shield the top of the connecting ring 4 to prevent larger particles and impurities from falling into the connecting ring 4 and causing blockage. A rubber retaining ring 14 is installed on the surface of the connecting pipe 5. The surface of the retaining ring 14 is engaged with the inner wall of the connecting ring 4. The retaining ring 14 is used to engage the shield 12 with the inside of the connecting ring 4, thereby improving the stability of the shield 12 after installation. An air quality detector 15 is installed on the surface of the connecting pipe 5 to detect the exhaust airflow. The air quality detector 15 is used to detect the exhaust airflow, which facilitates the replacement of the filter layer in the filter box 6 when the air quality is poor, so as to ensure the purification effect of the filter box 6.

[0020] The implementation principle of a tire bladder vulcanizing machine according to an embodiment of this application is as follows: A connecting ring 4 is installed on the surface of the vulcanizing machine body 2. One end of the connecting ring 4 is connected to a connecting pipe 5. A filter box 6 is installed on the surface of the connecting pipe 5, and one end of the connecting pipe 5 is connected to a negative pressure fan 7. This allows the connecting ring 4 at one end of the connecting pipe 5 to generate negative pressure airflow after the negative pressure fan 7 is started. This draws in toxic gases around the vulcanizing machine body 2, purifies them through the filter box 6, and then discharges them, preventing the diffusion of toxic gases and pollution of the surrounding environment. Several placement boxes 8 are installed on the inner wall of the filter box 6, and a pre-filter layer is installed on the inner wall of each placement box 8. The filter box 6 includes HEPA high-efficiency particulate filter, odor filter, and DIY filter, allowing for easy removal and replacement of multiple filter layers using the storage box 8. Several baffles 9 are installed on the inner wall of the filter box 6 to separate the multiple storage boxes 8 and ensure airflow within the filter box 6. A rotating cover 10 is rotatably connected to the surface of the filter box 6, and a rubber sealing ring 11 is installed on the surface of the rotating cover 10. This allows for easy opening of the filter box 6 and improves the seal between the filter box 6 and the rotating cover 10, preventing the leakage of toxic gases.

[0021] A shield 12 can also be installed on the top of the connecting ring 4. The top of the shield 12 is equipped with two disassembly handles 13, which can be used to shield the top of the connecting ring 4 to prevent larger particles and impurities from falling into the connecting ring 4 and causing blockage. A rubber retaining ring 14 is installed on the surface of the connecting pipe 5. The surface of the retaining ring 14 is engaged with the inner wall of the connecting ring 4, so as to engage the shield 12 with the inner wall of the connecting ring 4, thereby improving the stability of the shield 12 after installation. An air quality detector 15 is installed on the surface of the connecting pipe 5, so as to detect the exhaust airflow. When the air quality is poor, the filter layer in the filter box 6 can be replaced to ensure the purification effect of the filter box 6.

[0022] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A tire bladder vulcanizing machine, comprising a fixed base frame (1) and two connecting rings (4), characterized in that: The top of the fixed base frame (1) is fixedly installed with the vulcanizing machine body (2), and the surface of the fixed base frame (1) is slidably connected with the feeding rack (3). One end of the connecting ring (4) is connected to the connecting pipe (5), and the surface of the connecting pipe (5) is fixedly installed with the filter box (6), and one end of the connecting pipe (5) is connected to the negative pressure fan (7). One end of the negative pressure fan (7) is electrically connected to one end of the vulcanizing machine body (2) by means of a wire.

2. The tire bladder vulcanizing machine according to claim 1, characterized in that: The inner wall of the connecting ring (4) is fixedly installed on the surface of the vulcanizing machine body (2), and the size of the inner wall of the connecting ring (4) is interference-fitted with the size of the surface of the vulcanizing machine body (2). One end of the filter box (6) is fixedly connected to the surface of the fixed base frame (1).

3. A tire bladder vulcanizing machine according to claim 1, characterized in that: The inner wall of the filter box (6) is slidably installed with several placement boxes (8). The size of the surface of the placement box (8) is adapted to the size of the inner wall of the filter box (6). The inner walls of the several placement boxes (8) are respectively fixedly installed with a pre-filter layer, a HEPA high-efficiency particulate filter layer, an odor filter layer and a DIY filter layer.

4. A tire bladder vulcanizing machine according to claim 1, characterized in that: The inner wall of the filter box (6) is fixedly connected with several shielding nets (9), and the size and specifications of the surface of the shielding nets (9) are adapted to the size and specifications of the inner wall of the filter box (6).

5. A tire bladder vulcanizing machine according to claim 1, characterized in that: The surface of the filter box (6) is rotatably connected to a rotating cover (10), and a sealing ring (11) is fixedly installed at one end of the rotating cover (10). The surface of the sealing ring (11) is movably connected to the inner wall of the filter box (6), and the size of the surface of the sealing ring (11) is interference-fitted with the size of the inner wall of the filter box (6).

6. A tire bladder vulcanizing machine according to claim 1, characterized in that: The top of the connecting ring (4) is snapped with a shield (12), and two disassembly handles (13) are fixedly installed on the top of the shield (12). The two disassembly handles (13) are symmetrically distributed about the shield (12).

7. A tire bladder vulcanizing machine according to claim 6, characterized in that: The surface of the shield (12) is fixedly connected to a limiting ring (14), the surface of the limiting ring (14) is movably installed with the inner wall of the connecting ring (4), and the size of the surface of the limiting ring (14) is interference-fitted with the size of the inner wall of the connecting ring (4).

8. A tire bladder vulcanizing machine according to claim 1, characterized in that: An air quality detector (15) is fixedly connected to the surface of the connecting pipe (5), and one end of the air quality detector (15) is electrically connected to one end of the vulcanizing machine body (2) via a wire.

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