A felt compacting device

Abstract

The utility model fur compaction technical field discloses a kind of fur compaction devices, including work plate and support frame, the top of the support frame is provided with pressing assembly, the pressing assembly includes support block, fixed block, rotating gear and controller, the support block is connected with connecting block and gear plate by electric telescopic handle, the fixed block is fixedly installed at the top of support frame, the top of the fixed block starts to have sliding slot, by the pressing assembly of setting, after staff places fur into the inside of compaction cylinder, by operating electric telescopic handle, it drives gear plate to move in front-back direction, subsequently by the rotation effect of rotating gear, hydraulic cylinder is rotated to the top position of compaction cylinder, then hydraulic cylinder drives pressing disc to carry out pressing operation downwards, carries out pressing operation to the fur inside compaction cylinder, like this can make the inside of fur compact.

Description

Technical Field

[0001] This utility model relates to the field of felt compaction technology, and in particular to a felt compaction device. Background Technology

[0002] Felt is a non-woven material made of natural or synthetic fibers tightly interwoven by physical methods. Felt compaction devices are equipment that use mechanical pressure to compress loose felt into a denser state, improving its density, hardness, and dimensional stability. They are widely used in the molding and processing of felt products.

[0003] Most devices have a fixed-direction pressing component that cannot be flexibly adjusted. If the felt is slightly offset when placed into the compaction cylinder, or if a different size compaction cylinder needs to be replaced, the pressing plate is prone to misalignment with the compaction cylinder, resulting in uneven compaction of the felt edges and affecting product quality. A few adjustable devices use manual pushing of the pressing component for positioning, which relies on the operator's experience and judgment, resulting in large positioning errors. Moreover, the adjustment process is cumbersome and cannot quickly and accurately align with the center of the compaction cylinder. Therefore, we propose a felt compaction device. Utility Model Content

[0004] The purpose of this invention is to provide a felt compaction device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a felt compaction device, comprising a working plate and a support frame, wherein a pressing assembly is provided on the top of the support frame, the pressing assembly comprising a support block, a fixing block, a rotating gear and a controller, the support block being connected to a connecting block and a gear plate via an electric telescopic rod, the fixing block being fixedly installed on the top of the support frame, the top of the fixing block having a groove, the bottom of the gear plate being slidably connected to the inside of the groove, the rotating gear being connected to a connecting plate via a rotating column, and the connecting plate being connected to a pressing disc via a hydraulic cylinder.

[0006] As a preferred embodiment, a collection frame is fixedly installed on the top of the working plate, and a compaction cylinder is provided at the middle position of the top of the working plate.

[0007] As a preferred embodiment, the support block is fixedly installed on the top of the support frame, the electric telescopic rod is fixedly installed on the inner wall of the support block, and the end of the electric telescopic rod away from the support block is fixedly connected to the connecting block.

[0008] As a preferred embodiment, the end of the connecting block away from the electric telescopic rod is fixedly connected to the side of the gear plate, the gear plate is meshed with the rotating gear, the outer wall of the rotating column is fixedly connected to the inner wall of the rotating gear, one end of the rotating gear is rotatably connected to the top of the support frame, and the other end of the rotating gear is fixedly connected to the bottom of the connecting plate.

[0009] As a preferred embodiment, the controller is fixedly installed on the top of the connecting plate, the hydraulic cylinder is fixedly installed on the bottom of the connecting plate, and the end of the hydraulic cylinder away from the connecting plate is fixedly connected to the top of the pressing plate.

[0010] As a preferred embodiment, a lifting cylinder assembly is provided on the top of the work plate. The lifting cylinder assembly includes a motor, a gear chain, and a driven gear. The motor is fixedly installed on the inner wall of the lifting cylinder support plate, and the lifting cylinder support plate is fixedly installed on the top of the work plate. A rotating rod is fixedly connected to the rotating shaft of the motor, and a driving gear is fixedly connected to the end of the rotating rod away from the motor.

[0011] As a preferred embodiment, the driving gear is connected to the driven gear via a gear chain, and a connecting column is fixedly connected to the back of the driven gear. The connecting column is rotatably connected to the outer wall of the lifting cylinder support plate. A lifting cylinder robotic arm is fixedly connected to the surface of the gear chain, and the end of the lifting cylinder robotic arm away from the gear chain is fixedly connected to the outer wall of the compaction cylinder.

[0012] The technical effects and advantages of this utility model are as follows: With the set pressing component, after the worker puts the felt into the compaction cylinder, he can operate the electric telescopic rod to drive the gear plate to move back and forth. Then, by rotating the gear, the hydraulic cylinder is precisely rotated to the top position of the compaction cylinder. Then, the hydraulic cylinder drives the pressing plate to slowly press down, thereby pressing the felt inside the compaction cylinder, which makes the inside of the felt more compact. With the lifting cylinder assembly in place, once the pressing assembly has finished pressing the felt inside the compaction cylinder, the operator can start the motor. The motor will drive the drive gear to rotate. With the cooperation of the gear chain and the driven gear, the robotic arm can move up or down, thereby moving the compaction cylinder up or down. Then the felt can be detached naturally and evenly. Attached Figure Description

[0013] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a schematic diagram of the overall structure of this utility model; Figure 3 This is a schematic diagram of the pressing component of this utility model; Figure 4 This is a schematic diagram of the lifting cylinder assembly of this utility model.

[0014] In the diagram: 1. Working plate; 2. Pressing assembly; 201. Support block; 202. Electric telescopic rod; 203. Connecting block; 204. Gear plate; 205. Fixing block; 206. Slide groove; 207. Rotating gear; 208. Rotating column; 209. Connecting plate; 210. Controller; 211. Hydraulic cylinder; 212. Pressing plate; 3. Lifting cylinder assembly; 301. Motor; 302. Rotating rod; 303. Driving gear; 304. Gear chain; 305. Driven gear; 306. Connecting column; 307. Lifting cylinder robotic arm; 308. Lifting cylinder support plate; 4. Support frame; 5. Collection frame; 6. Compacting cylinder. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0016] Please see the appendix Figure 1 and appendix Figure 3 A felt compaction device includes a working plate 1 and a support frame 4. A pressing assembly 2 is mounted on the top of the support frame 4. The pressing assembly 2 includes a support block 201, a fixing block 205, a rotating gear 207, and a controller 210. The support block 201 is connected to a connecting block 203 and a gear plate 204 via an electric telescopic rod 202. The fixing block 205 is fixedly mounted on the top of the support frame 4. A groove 206 is formed at the top of the fixing block 205. The bottom of the gear plate 204 is slidably connected to the inside of the groove 206. The rotating gear 207 is connected to a connecting plate 209 via a rotating column 208. The connecting plate 209 is connected to a pressing disc 212 via a hydraulic cylinder 211. A collection frame 5 is fixedly mounted on the top of the working plate 1. A compaction cylinder 6 is located at the middle of the top of the working plate 1. The support block 201 is fixedly mounted... At the top of the support frame 4, the electric telescopic rod 202 is fixedly installed on the inner wall of the support block 201. The end of the electric telescopic rod 202 away from the support block 201 is fixedly connected to the connecting block 203. The end of the connecting block 203 away from the electric telescopic rod 202 is fixedly connected to the side of the gear plate 204. The gear plate 204 is meshed with the rotating gear 207. The outer wall of the rotating column 208 is fixedly connected to the inner wall of the rotating gear 207. One end of the rotating gear 207 is rotatably connected to the top of the support frame 4. The other end of the rotating gear 207 is fixedly connected to the bottom of the connecting plate 209. The controller 210 is fixedly installed on the top of the connecting plate 209. The hydraulic cylinder 211 is fixedly installed on the bottom of the connecting plate 209. The end of the hydraulic cylinder 211 away from the connecting plate 209 is fixedly connected to the top of the pressing plate 212.

[0017] The bottom of the gear plate 204 is fixedly connected to a slider that matches the slide groove 206. The gear plate 204 is slidably connected to the slide groove 206 through the slider. The right side of the support frame 4 is provided with a groove that matches the pressing plate 212. The purpose of this design is to facilitate its rotation to the top of the compaction cylinder 6. The pressing plate 212 matches the inner diameter of the compaction cylinder 6.

[0018] Specifically, through the set pressing component 2, after the worker pours the felt into the compaction cylinder 6, the electric telescopic rod 202 can be operated to drive the gear plate 204 to move back and forth. Then, through the rotation of the rotating gear 207, the hydraulic cylinder 211 is precisely rotated to the top position of the compaction cylinder 6. Then, the hydraulic cylinder 211 drives the pressing plate 212 to slowly press down, thereby pressing the felt inside the compaction cylinder 6, which makes the inside of the felt more compact.

[0019] Please see the appendix Figure 1 Appendix Figure 2 and appendix Figure 4 The top of the working plate 1 is provided with a lifting cylinder assembly 3, which includes a motor 301, a gear chain 304, and a driven gear 305. The motor 301 is fixedly installed on the inner wall of the lifting cylinder support plate 308, and the lifting cylinder support plate 308 is fixedly installed on the top of the working plate 1. A rotating rod 302 is fixedly connected to the rotating shaft of the motor 301. A driving gear 303 is fixedly connected to the end of the rotating rod 302 away from the motor 301. The driving gear 303 is connected to the driven gear 305 through the gear chain 304. A connecting column 306 is fixedly connected to the back of the driven gear 305. The connecting column 306 is rotatably connected to the outer wall of the lifting cylinder support plate 308. A lifting cylinder robotic arm 307 is fixedly connected to the surface of the gear chain 304. The end of the lifting cylinder robotic arm 307 away from the gear chain 304 is fixedly connected to the outer wall of the compaction cylinder 6.

[0020] The lifting robotic arm 307 and the gear chain 304 work together to ensure that the compaction cylinder 6 rises smoothly and at a constant speed during the upward lifting process, avoiding adverse effects on the internal structure of the felt caused by shaking or tilting.

[0021] Specifically, through the set lifting cylinder assembly 3, after the pressing assembly 2 completes the pressing operation on the felt inside the compaction cylinder 6, the operator can start the motor 301. The motor 301 will drive the drive gear 303 to rotate. With the cooperation of the gear chain 304 and the synergistic action of the driven gear 305, the lifting cylinder robotic arm 307 can move up or down, thereby realizing the upward or downward movement of the compaction cylinder 6, and then the felt can be detached naturally and evenly.

[0022] Working principle of this utility model: This utility model is a felt compaction device. First, the operator pours the felt into the compaction cylinder 6. After pouring, the operator activates the electric telescopic rod 202. At this time, the electric telescopic rod 202 extends and retracts, pushing the connecting block 203 to move, which in turn drives the gear plate 204 to slide inside the slide groove 206, causing the rotating gear 207 to start rotating, thereby driving the rotating column 208 to rotate synchronously. Then, the rotating column 208 drives the connecting plate 209 to adjust its angle. When the connecting plate 209 is adjusted to be directly above the compaction cylinder 6, the operator uses the controller... 210 controls the hydraulic cylinder 211 to perform a downward telescopic movement, which in turn drives the pressing plate 212 to perform a pressing operation, pressing and compacting the felt inside the compaction cylinder 6. After the pressing operation is completed, the operator can start the motor 301. After the motor 301 starts, it will drive the rotating rod 302 to rotate, which in turn drives the drive gear 303 to rotate. Then, through the gear chain 304, it drives the driven gear 305 to rotate. At this time, the gear chain 304 moves upward, which in turn drives the lifting cylinder robotic arm 307 to move upward, thereby lifting the compaction cylinder 6 upward. Then, the felt will slowly detach.

[0023] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A felt compaction device, comprising a working plate (1) and a support frame (4), characterized in that: The top of the support frame (4) is provided with a pressing assembly (2). The pressing assembly (2) includes a support block (201), a fixing block (205), a rotating gear (207), and a controller (210). The support block (201) is connected to a connecting block (203) and a gear plate (204) via an electric telescopic rod (202). The fixing block (205) is fixedly installed on the top of the support frame (4). The top of the fixing block (205) has a groove (206). The bottom of the gear plate (204) is slidably connected to the inside of the groove (206). The rotating gear (207) is connected to a connecting plate (209) via a rotating column (208). The connecting plate (209) is connected to a pressing plate (212) via a hydraulic cylinder (211).

2. The felt compaction device according to claim 1, characterized in that: A collection frame (5) is fixedly installed on the top of the working plate (1), and a compaction cylinder (6) is provided at the middle position of the top of the working plate (1).

3. The felt compaction device according to claim 2, characterized in that: The support block (201) is fixedly installed on the top of the support frame (4), the electric telescopic rod (202) is fixedly installed on the inner wall of the support block (201), and the end of the electric telescopic rod (202) away from the support block (201) is fixedly connected to the connecting block (203).

4. The felt compaction device according to claim 3, characterized in that: The end of the connecting block (203) away from the electric telescopic rod (202) is fixedly connected to the side of the gear plate (204). The gear plate (204) is meshed with the rotating gear (207). The outer wall of the rotating column (208) is fixedly connected to the inner wall of the rotating gear (207). One end of the rotating gear (207) is rotatably connected to the top of the support frame (4). The other end of the rotating gear (207) is fixedly connected to the bottom of the connecting plate (209).

5. A felt compaction device according to claim 4, characterized in that: The controller (210) is fixedly installed on the top of the connecting plate (209), the hydraulic cylinder (211) is fixedly installed on the bottom of the connecting plate (209), and the end of the hydraulic cylinder (211) away from the connecting plate (209) is fixedly connected to the top of the pressing plate (212).

6. A felt compaction device according to claim 5, characterized in that: The top of the working plate (1) is provided with a lifting cylinder assembly (3), which includes a motor (301), a gear chain (304) and a driven gear (305). The motor (301) is fixedly installed on the inner wall of the lifting cylinder support plate (308), which is fixedly installed on the top of the working plate (1). A rotating rod (302) is fixedly connected to the rotating shaft of the motor (301), and a driving gear (303) is fixedly connected to the end of the rotating rod (302) away from the motor (301).

7. A felt compaction device according to claim 6, characterized in that: The driving gear (303) is connected to the driven gear (305) via a gear chain (304). A connecting column (306) is fixedly connected to the back of the driven gear (305). The connecting column (306) is rotatably connected to the outer wall of the lifting cylinder support plate (308). A lifting cylinder mechanical arm (307) is fixedly connected to the surface of the gear chain (304). The end of the lifting cylinder mechanical arm (307) away from the gear chain (304) is fixedly connected to the outer wall of the compaction cylinder (6).

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